CN112476069B - Automatic accessory surface treatment production line - Google Patents

Automatic accessory surface treatment production line Download PDF

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Publication number
CN112476069B
CN112476069B CN202011375429.0A CN202011375429A CN112476069B CN 112476069 B CN112476069 B CN 112476069B CN 202011375429 A CN202011375429 A CN 202011375429A CN 112476069 B CN112476069 B CN 112476069B
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China
Prior art keywords
lifting
frame
cleaning
push plate
pool
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CN112476069A (en
Inventor
李飞
李书杰
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Chengdu Chuanbang Juxin Metal Technology Co.,Ltd.
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Chongqing Jufei Metal Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B1/00Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C1/00Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D17/00Constructional parts, or assemblies thereof, of cells for electrolytic coating

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Electroplating Methods And Accessories (AREA)

Abstract

The invention belongs to the technical field of electroplating, and particularly relates to an automatic accessory surface treatment production line which comprises a plurality of treatment tanks arranged in rows, wherein a travelling crane is arranged above the treatment tanks in a sliding manner, the travelling crane is connected with a lifting frame in a sliding manner, a lifting mechanism for driving the lifting frame to lift is arranged on the travelling crane, the automatic accessory surface treatment production line also comprises a grinding machine and a sand blasting machine, a lifting wheel is arranged on the lifting frame in a rotating manner, a lifting rail for the lifting wheel to roll is arranged on the travelling crane, and a cleaning mechanism for cleaning sundries in the lifting rail and an oiling mechanism for coating lubricating oil on the lifting wheel are arranged on the lifting frame. The invention can solve the problems of low lifting efficiency and easy clamping stagnation of a lifting frame of a travelling crane in the existing production line.

Description

Automatic accessory surface treatment production line
Technical Field
The invention belongs to the technical field of electroplating, and particularly relates to an automatic accessory surface treatment production line.
Background
In the production of computer accessories, in order to improve the performance of the computer accessories, the computer accessories need to be electroplated, and a layer of metal film is plated on the surfaces of the accessories by utilizing the electrolysis principle, so that the oxidation (such as corrosion) of the accessories is prevented, the performances of wear resistance, conductivity, light reflection, corrosion resistance and the like are improved, and the attractiveness of the computer accessories is improved.
At present, the processing of computer accessories generally includes processes such as polishing, sandblast, washing, oxidation electroplating, dyeing, hole sealing, and these processes go on in the processing pond that corresponds, and the processing pond is arranged in rows, carries the work piece through the driving and transports between the processing pond of difference, realizes the automated production of work piece.
In the existing production line, a travelling crane drives a lifting frame to lift by a belt to lift a workpiece, the lifting frame is directly connected to the travelling crane in a sliding manner, the friction is large during lifting, the stress of the belt is increased, the service life of the belt is influenced, and the lifting efficiency is not high; in addition, in the production process, sundries are easily accumulated on a travelling crane, the sliding of the lifting frame is influenced, and the clamping stagnation of the lifting frame is even caused, so that the production is stopped or the belt is broken.
Disclosure of Invention
The invention aims to provide an automatic accessory surface treatment production line to solve the problems that a travelling crane in the existing production line is low in lifting efficiency and a lifting frame is easy to clamp.
In order to achieve the purpose, the invention provides the following technical scheme:
automatic change accessory surface treatment production line, including the processing pond that a plurality of in bank set up, it is provided with the driving to handle the top slip of pond, and sliding connection has the hoisting frame on the driving, is provided with the hoist mechanism that the drive hoisting frame goes up and down on the driving, still includes polisher and sand blasting machine, it is provided with the hoisting wheel to rotate on the hoisting frame, is provided with on the driving to supply the rolling promotion rail of hoisting wheel, is provided with the mechanism of clearing up that is used for clearing up the debris in the promotion rail and is used for the fat liquoring mechanism for hoisting wheel coating lubricating oil on the hoisting frame.
The principle and the beneficial effects of the scheme are as follows:
the grinding machine is used for grinding workpieces, and the sand blasting machine is used for blasting sand to the workpieces, so that the workpieces can be coated with films more conveniently. And hoisting the workpiece after polishing and sand blasting to the travelling crane, conveying the workpiece to a treatment pool by the travelling crane, and sequentially completing the operations of water washing, oxidation, water washing, dyeing, water washing, hole sealing and the like. The lifting mechanism is used for driving the lifting frame to lift, and the lifting frame is used for lifting the workpiece from the processing pool so as to convey the workpiece. Set up the hoisting wheel on the hoisting frame, utilize the hoisting wheel to roll in promoting the rail and realize the promotion of hoisting frame, can reduce the frictional resistance that the hoisting frame goes up and down, it is more convenient to promote, and efficiency is higher. The cleaning mechanism is used for cleaning sundries in the lifting rail, so that the sundries are prevented from blocking the lifting of the lifting frame, and the friction resistance of the lifting frame in lifting is further reduced. Oiling mechanism is used for oiling for the lifting pulley, and the lifting pulley after oiling rolls more smoothly, and frictional force is littleer, and it is more convenient to promote, and can slow down the frictional speed of lifting pulley, prolongs the life of lifting pulley.
Further, the treatment pool comprises a washing pool, an oxidation pool, a dyeing pool, a hole sealing pool, a spraying washing pool and a hot washing pool.
Has the advantages that: different treatment baths are provided for different treatments of the workpiece.
Further, hoist mechanism includes the belt pulley, and the rolling has the belt on the belt pulley, and the both ends of belt are connected with belt pulley and hoisting frame respectively, and belt pulley connection has the promotion motor.
Has the advantages that: the belt can be wound and unwound through the belt pulley to drive the lifting frame to lift, and the lifting device is simple in result and convenient to operate.
Furthermore, the two sides of the travelling crane are both provided with lifting frames.
Has the advantages that: two surveys of driving a vehicle all set up the hoisting frame, can promote the electroplating frame in two treatment ponds simultaneously, and machining efficiency is high.
Furthermore, the treatment pool is provided with an electroplating frame, the two ends of the lifting frame are provided with lifting hooks, the two ends of the electroplating frame are provided with matching hooks matched and connected with the lifting hooks, and a supporting seat used for supporting the electroplating frame is fixed on the treatment pool.
Has the advantages that: electroplating frame is used for fixed work piece, and the lifting hook is used for hooking the cooperation hook to be connected with electroplating frame, the supporting seat is used for supporting electroplating frame, and it is spacing to electroplate frame simultaneously, makes the stable frame of electroplating frame on handling the pond.
Further, a walking frame is arranged above the treatment pool in parallel, walking wheels are arranged on the top of the walking frame in a rotating mode, the walking wheels roll along the top of the walking frame to drive the walking frame to walk, guide wheels are arranged on the top of the walking frame in a rotating mode, and the guide wheels roll along the side faces of the walking frame.
Has the advantages that: the walking frame is used for supporting the travelling crane and simultaneously used for the travelling crane to walk, and the travelling crane can be driven to walk by driving the walking wheels to roll along the walking frame; the leading wheel is used for giving the driving direction, improves the stability of driving walking.
Further, clearance mechanism is including connecting the clearance frame at the hoisting frame tip, clearance frame free end and promotion rail sliding connection, and the clearance frame includes main push pedal and the side kickboard of perpendicular connection in main push pedal both sides, and main push pedal is used for clearing up the diapire that promotes the rail, and the side kickboard is used for clearing up the lateral wall that promotes the rail.
Has the advantages that: the hoisting frame can drive the cleaning frame to slide in the lifting rail when lifting, the main push plate slides along the bottom wall of the lifting rail to scrape sundries on the bottom wall, and the side push plate slides along the side wall of the lifting rail to scrape sundries on the side wall, so that the cleaning of the lifting rail is realized, and the sundries are prevented from blocking the lifting wheel to roll.
Furthermore, the free ends of the main push plate and the side push plate are both rotatably provided with cleaning sticks.
Has the advantages that: so set up and to reduce the gliding frictional resistance of main push pedal and side push pedal, it is more convenient to slide.
Furthermore, a bottom plate is connected between the main push plate and the side push plate, the bottom plate is connected with the top of the free end of the lifting frame, the bottom plate is obliquely arranged, and the low end of the bottom plate is far away from the main push plate.
Has the advantages that: the bottom plate is used for receiving scraped sundries, and the obliquely arranged bottom plate can guide the sundries and discharge the sundries from the lifting rail.
Further, the oil coating mechanism comprises an oil cavity arranged in the side push plate, the bottom of the oil cavity is provided with an opening, an elastic sealing film is sealed at the opening, an oil outlet is formed in the sealing film, and the oil outlet is sealed when the sealing film is in a free state; the lifting wheel rotates and sets up in hoisting frame free end both sides, and the lifting wheel is located side push pedal below, is fixed with flexible supporting strip on the lifting wheel face, supports the strip and can extrude the seal membrane and make the oil outlet open.
Has the beneficial effects that: the oil outlet is sealed in a free state, when the abutting strips on the lifting wheel rotate to abut against the sealing film, the oil outlet can be opened due to the extrusion of the sealing film by the abutting strips, oil in the oil cavity falls onto the lifting wheel, the oil is applied to the lifting wheel, the lubricating property of the lifting wheel is increased, and the friction resistance is further reduced; by adopting the flexible propping strips, the propping strips can be extruded when the lifting wheel rolls, and the rolling of the lifting wheel is not influenced.
Drawings
FIG. 1 is a front view of a first embodiment of the present invention;
FIG. 2 is a top view of a treatment tank according to one embodiment of the present invention;
FIG. 3 is a side view of FIG. 1;
FIG. 4 is a schematic view of an end of the lifting frame according to one embodiment of the present invention;
fig. 5 is a front view of an end of a hoist frame according to a second embodiment of the present invention.
Detailed Description
The following is further detailed by way of specific embodiments:
reference numerals in the drawings of the specification include: the device comprises a guide wheel 1, a lifting rail 2, a belt 3, a lifting frame 4, a lifting hook 5, a matching hook 6, a treatment pool 7, a travelling crane 8, a belt pulley 9, a travelling frame 10, a side push plate 11, a lifting wheel 12, an electroplating frame 13, a supporting seat 14, a travelling wheel 15, a main push plate 16, a bottom plate 17, a propping strip 18, a spring 19, a switch 20 and a trigger block 21.
Example one
As shown in fig. 1, 2, 3 and 4, the automated surface treatment line for parts includes a sander, a sandblaster (not shown), a traveling crane 8, a plating rack 13 and a plurality of treatment cells 7 arranged in a row. The treatment tank 7 comprises a water washing tank, an oxidation tank, a dyeing tank, a hole sealing tank, a spraying water washing tank and a hot water washing tank, and the grinding machine and the sand blasting machine in the embodiment adopt the grinding machine and the sand blasting machine used in computer accessory processing in the prior art.
Two parallel walking frames 10 are arranged on two sides above the treatment pool 7, and the travelling crane 8 is slidably arranged on the walking frames 10. Specifically, four corners of the top of the traveling crane 8 are rotatably provided with traveling wheels 15, the traveling wheels 15 are connected with traveling motors (not shown in the figure), and the two traveling wheels 15 on the same side roll on the traveling frame 10 on the side, so that the traveling crane 8 is driven to travel. Four groups of guide wheels 1 are further rotatably mounted at four corners of the top of the traveling crane 8, the number of each group of guide wheels 1 is two, and each group of guide wheels 1 rolls along the side face of the traveling frame 10 respectively, so that the traveling crane 8 is guided, and the traveling stability of the traveling crane 8 is improved.
The driving 8 left and right sides sliding connection has hoisting frame 4, and is concrete, and the both ends of two hoisting frame 4 are all rotated and are installed lifting wheel 12, and vertical division has the promotion rail 2 that supplies lifting wheel 12 to roll on the driving 8. The top of the travelling crane 8 is rotated and is installed four belt pulleys 9, four belt pulleys 9 are connected with a lifting motor, four belt pulleys 9 are all rolled up with belt 3, one end of four belt 3 is fixed respectively on four belt pulleys 9, the other end of four belt 3 is connected with the both ends of two hoisting frames 4 respectively, and hoisting frames 4 are driven to lift through winding and unwinding belt 3. Lifting hooks 5 are welded at two ends of each lifting frame 4, vertical matching hooks 6 are welded at two ends of each electroplating frame 13, and a supporting seat 14 for supporting each electroplating frame 13 is fixed on the side wall of each treatment pool 7 through bolts. The lifting hook 5 hooks the matching hook 6, and then the lifting frame 4 is driven to rise, so that the electroplating frame 13 can be lifted from the treatment pool 7.
As can be known from the combination of FIG. 4, the top parts of the two ends of the lifting frame 4 are both fixed with cleaning frames through bolts, each cleaning frame comprises a main push plate 16 and two side push plates 11, and the two side push plates 11 are integrally formed on the two sides of the main push plate 16. The free end of the main push plate 16 is connected with the bottom wall of the lifting rail 2 in a sliding manner, the free ends of the two side push plates 11 are connected with the two side walls of the lifting rail 2 in a sliding manner, and cleaning sticks (not shown in the figure) are rotatably arranged at the free ends of the main push plate 16 and the side push plates 11. The wall thickness of two side push pedals 11 is from last to crescent down, and two inside equal cavity formation oil pockets (not shown in the figure) of side push pedals 11, splendid attire lubricating oil in the oil pocket, oil pocket bottom opening, opening part seal have elastic seal membrane, and it has the oil outlet to open on the seal membrane, and the seal membrane adopts rubber to make, and the oil outlet is sealed when the seal membrane is in free state. The wheel surface of the lifting wheel 12 is glued and fixed with a propping strip 18 made of rubber, and the hardness of the propping strip 18 is greater than that of the sealing film and less than that of the lifting wheel 12.
The specific implementation process is as follows:
the workpiece is polished and sandblasted and then hung on an electroplating frame 13, the electroplating frame 13 is driven by a travelling crane 8 to be transported in a treatment pool 7, and the operations of washing, oxidation electroplating, dyeing, hole sealing, washing and the like are sequentially carried out. The concrete operation of the travelling crane 8 for transferring the electroplating rack 13 is as follows:
when the electroplating frame 13 is lifted, the walking motor drives the walking wheels 15 to rotate, and the walking wheels 15 roll along the walking frame 10, so that the travelling crane 8 is driven to walk to the target treatment pool 7. The belt 3 is released by the driving belt pulley 9 of the lifting motor, the lifting frame 4 is driven to descend until the lifting hook 5 is positioned below the matching hook 6, the lifting hook 5 is hooked on the matching hook 6, and the driving belt pulley 9 winds the belt 3, so that the electroplating frame 13 can be lifted. After the electroplating frame is lifted, the travelling crane 8 is driven to travel again, after the travelling crane 8 reaches the upper part of the target treatment pool 7, the belt pulley 9 is driven to release the belt 3, the lifting frame 4 descends, and the electroplating frame 13 can be placed into the treatment pool 7.
When the lifting frame 4 is lifted, the lifting wheels 12 roll in the lifting rails 2, so that the sliding friction resistance of the lifting frame 4 can be reduced, and the lifting frame 4 can be lifted conveniently. When the lifting frame 4 moves in the lifting rail 2, the main push plate 16 slides along the bottom wall of the lifting rail 2, and the side push plates 11 slide along the side wall of the lifting rail 2, so that sundries in the lifting rail 2 are scraped, the lifting frame 4 is prevented from being lifted by the sundries, and the lifting wheels 12 are prevented from being blocked by the sundries. The scraped foreign matters fall onto the bottom plate 17 and slide down along the bottom plate 17, thereby discharging the scraped foreign matters.
Under the free state, the oil outlet on the seal membrane is sealed, and when the strip 18 that supports on lifting wheel 12 rotated to seal membrane department, support the strip 18 and can extrude the seal membrane, strut the oil outlet from this, and the lubricating oil of oil intracavity drips on lifting wheel 12, lubricates lifting wheel 12, further reduces the frictional resistance of lifting wheel 12, is convenient for promote. The propping strips 18 are made of rubber, have lower hardness than the lifting wheel 12 and smaller volume, so that the normal rolling of the lifting wheel 12 is not influenced.
Example two
As shown in fig. 5, the present embodiment is different from the first embodiment in that a spring 19 is connected to a rotating shaft of the lifting wheel 12, the spring 19 is in a compressed state, a trigger block 21 is welded on the spring 19, an alarm is installed inside the lifting frame 4, and the trigger block 21 can contact with a switch 20 of the alarm.
Along with the increase of service time, lifting wheel 12 is the inevitable wearing and tearing, sets up spring 19 and can compress tightly lifting wheel 12, makes its better and lifting rail 2 contact, guarantees to promote steadily. When the spring 19 extends to the point that the trigger block 21 contacts the switch 20, the alarm gives an alarm to remind the worker that the lifting wheel 12 is seriously worn and needs to be replaced.
The foregoing is merely an example of the present invention and common general knowledge of known specific structures and features of the embodiments is not described herein in any greater detail. It should be noted that, for those skilled in the art, without departing from the structure of the present invention, several variations and modifications can be made, which should also be considered as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the utility of the patent. The scope of the claims of the present application shall be defined by the claims, and the description of the embodiments and the like in the specification shall be used to explain the contents of the claims.

Claims (8)

1. Automatic change accessory surface treatment production line, including the processing pond that a plurality of in bank set up, it slides and is provided with the driving to handle pond top, and sliding connection has the hoisting frame on the driving, is provided with the hoist mechanism that the drive hoisting frame goes up and down on the driving, its characterized in that: the device comprises a travelling crane, a grinding machine, a sand blasting machine, a lifting frame, a cleaning mechanism and an oiling mechanism, wherein the lifting frame is rotatably provided with a lifting wheel, the travelling crane is provided with a lifting rail for the lifting wheel to roll, and the lifting frame is provided with the cleaning mechanism for cleaning sundries in the lifting rail and the oiling mechanism for coating lubricating oil on the lifting wheel; the cleaning mechanism comprises a cleaning frame connected to the end part of the lifting frame, the free end of the cleaning frame is in sliding connection with the lifting rail, the cleaning frame comprises a main push plate and side push plates vertically connected to the two sides of the main push plate, the main push plate is used for cleaning the bottom wall of the lifting rail, and the side push plates are used for cleaning the side walls of the lifting rail; the oil coating mechanism comprises an oil cavity arranged in the side push plate, the bottom of the oil cavity is provided with an opening, an elastic sealing film is sealed at the opening, an oil outlet is formed in the sealing film, and the oil outlet is sealed when the sealing film is in a free state; the lifting wheels are rotatably arranged on two sides of the free end of the lifting frame, the lifting wheels are positioned below the side push plate, flexible propping strips are fixed on the wheel surfaces of the lifting wheels, and the propping strips can extrude the sealing films to open the oil outlet holes; the spring is connected to the rotating shaft of the lifting wheel and is in a compression state, the trigger block is welded to the spring, the alarm is mounted inside the lifting frame, and the trigger block can be in contact with a switch of the alarm.
2. The automated part surfacing line of claim 1, wherein: the treatment pool comprises a water washing pool, an oxidation pool, a dyeing pool, a hole sealing pool, a spraying water washing pool and a hot water washing pool.
3. The automated parts surface treating line of claim 2, wherein: the lifting mechanism comprises a belt pulley, a belt is wound on the belt pulley, two ends of the belt are connected with the belt pulley and the lifting frame respectively, and the belt pulley is connected with a lifting motor.
4. The automated parts surface treating line of claim 3, wherein: both sides of the travelling crane are provided with lifting frames.
5. The automated parts surface treating line of claim 4, wherein: the processing pool is provided with an electroplating frame on the upper frame, lifting hooks are arranged at two ends of the lifting frame, matching hooks matched and connected with the lifting hooks are arranged at two ends of the electroplating frame, and a supporting seat used for supporting the electroplating frame is fixed on the processing pool.
6. The automated parts surface treating line of claim 5, wherein: a walking frame is arranged above the treatment pool in parallel, walking wheels are arranged on the top of the walking frame in a rotating mode, the walking wheels roll along the top of the walking frame to drive the walking frame to walk, guide wheels are arranged on the top of the walking frame in a rotating mode, and the guide wheels roll along the side faces of the walking frame.
7. The automated part surfacing line of claim 6, wherein: the free ends of the main push plate and the side push plate are both rotatably provided with cleaning sticks.
8. The automated part surfacing line of claim 7, wherein: the bottom plate is connected between the main push plate and the side push plate, the bottom plate is connected with the top of the free end of the lifting frame, the bottom plate is obliquely arranged, and the lower end of the bottom plate is far away from the main push plate.
CN202011375429.0A 2020-11-30 2020-11-30 Automatic accessory surface treatment production line Active CN112476069B (en)

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CN112476069B true CN112476069B (en) 2022-12-06

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Publication number Priority date Publication date Assignee Title
CA2714762A1 (en) * 2009-09-22 2011-03-22 Nuovo Pignone S.P.A. Bearing device, oil distribution mechanism and method
CN101716725A (en) * 2009-12-31 2010-06-02 王清明 Oil film static-pressure guide device
CN105626691A (en) * 2016-03-09 2016-06-01 仁兴机械(佛山)有限公司 Piston type liquid plane static pressure oil pad and die-casting machine with same
CN105972422A (en) * 2016-06-30 2016-09-28 殷霄 Spring type single-face film oil saving mechanism
CN208744328U (en) * 2018-06-27 2019-04-16 浙江机电职业技术学院 A kind of lathe sliding rail maintenance device

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Effective date of registration: 20231211

Address after: No. 820, 8th Floor, Building 3, No. 6 Shuangbai Road, High tech Zone, Chengdu City, Sichuan Province, 610000

Patentee after: Chengdu Chuanbang Juxin Metal Technology Co.,Ltd.

Address before: 400900 2-1, 3-1, building 5, No. 10, Jianchang Road, Youting Town, Dazu District, Chongqing

Patentee before: Chongqing Jufei Metal Technology Co.,Ltd.