CN112471311A - Energy-saving low-temperature syrup casting machine and casting method - Google Patents
Energy-saving low-temperature syrup casting machine and casting method Download PDFInfo
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- CN112471311A CN112471311A CN202011451558.3A CN202011451558A CN112471311A CN 112471311 A CN112471311 A CN 112471311A CN 202011451558 A CN202011451558 A CN 202011451558A CN 112471311 A CN112471311 A CN 112471311A
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23G—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
- A23G3/00—Sweetmeats; Confectionery; Marzipan; Coated or filled products
- A23G3/02—Apparatus specially adapted for manufacture or treatment of sweetmeats or confectionery; Accessories therefor
- A23G3/0236—Shaping of liquid, paste, powder; Manufacture of moulded articles, e.g. modelling, moulding, calendering
- A23G3/0252—Apparatus in which the material is shaped at least partially in a mould, in the hollows of a surface, a drum, an endless band, or by a drop-by-drop casting or dispensing of the material on a surface, e.g. injection moulding, transfer moulding
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Abstract
The invention discloses an energy-saving low-temperature syrup casting machine, which comprises a rack, a conveying device and a candy forming template, wherein the conveying device is arranged on the rack, and the candy forming template is placed on the conveying device, and is characterized in that: the syrup pouring device is arranged on the rack and is positioned above the conveying device; the syrup pouring device comprises a grouting device, a syrup flow distribution plate, a core sliding sheet, a sliding sheet position switching mechanism, a flow distribution base, a plurality of pouring nozzles and at least two slurry storage tanks. The energy-saving low-temperature syrup pouring machine and the pouring method are suitable for directly pouring the low-temperature syrup into candies, the color, the taste and the nutritional ingredients of the syrup cannot be damaged, the quality of the candies can be effectively guaranteed, and multiple syrups can be poured simultaneously at each time, so that the working efficiency is improved.
Description
Technical Field
The invention relates to a candy pouring mold forming device, in particular to an energy-saving low-temperature syrup pouring machine and a pouring method.
Background
The existing syrup casting machine is characterized in that a syrup storage bucket is arranged above a conveying device, a casting head is arranged below the syrup storage bucket, a syrup storage tank is arranged beside the syrup storage bucket, syrup in the syrup storage tank is added from the upper part of the syrup storage bucket through a pump, and during casting, the casting head is controlled to be opened through a valve, so that the syrup falls into a candy molding template under the action of gravity. Because the syrup is high in viscosity and poor in fluidity at low temperature, the mode that the syrup is added from the upper part of the syrup storage bucket by adopting the pump easily causes pipeline blockage and is difficult to clean, so that the syrup is required to be heated when the syrup casting machine is adopted for casting, and the syrup is kept at a higher temperature, thereby having stronger fluidity. However, if the temperature of the syrup is kept high for a long time, the nutrient components of the syrup are destroyed, the color and taste of the syrup are changed, the quality of the manufactured candy is far from the expected quality, and the energy consumption is increased due to long-time heating. Meanwhile, the candy pouring machine can only pour one single kind of syrup at a time, and cannot meet the requirement of pouring multiple colors and multiple kinds of syrups on the same candy forming template, so that the pouring efficiency is low, and the effect is poor.
Disclosure of Invention
The invention aims to solve the technical problem of providing an energy-saving low-temperature syrup pouring machine and a pouring method, the energy-saving low-temperature syrup pouring machine and the pouring method are suitable for directly pouring low-temperature syrup into candies, the color, the taste and the nutritional ingredients of the syrup cannot be damaged, the quality of the candies can be effectively ensured, and multiple syrups can be poured simultaneously each time, so that the working efficiency is improved.
In order to solve the technical problems, the technical scheme is as follows:
the utility model provides an energy-saving low temperature syrup casting machine, includes frame, conveyor and candy shaping template, and conveyor installs in the frame, and its characterized in that is placed on conveyor to candy shaping template: the syrup pouring device is arranged on the rack and is positioned above the conveying device; the syrup pouring device comprises a grouting device, a syrup splitter plate, a core sliding sheet, a sliding sheet position switching mechanism, a splitter base, a plurality of pouring nozzles and at least two syrup storage tanks; each slurry storage tank is arranged on the flow distribution base and is respectively positioned at two sides of the grouting device; the grouting device is arranged right above the syrup splitter plate, the splitter base is arranged below the syrup splitter plate, the core sliding sheet is arranged between the syrup splitter plate and the splitter base, and the power output end of the sliding sheet position switching mechanism is connected with one side of the core sliding sheet; the flow distribution base is provided with a plurality of longitudinal grouting channels, and each pouring nozzle is correspondingly arranged at the lower end of each longitudinal grouting channel one by one; a plurality of through holes are formed in the core sliding sheet, and are in one-to-one correspondence with the longitudinal grouting channels; the syrup splitter plate is provided with at least two longitudinal syrup sucking channel groups, at least two transverse main channels and at least two transverse splitter channels, each longitudinal syrup sucking channel group comprises at least one longitudinal syrup sucking channel, the outer end of each transverse main channel is respectively communicated and connected with the bottom of the corresponding syrup storage tank, the inner end of each transverse main channel is respectively communicated and connected with the corresponding transverse splitter channel, and each transverse splitter channel is respectively communicated and connected with each longitudinal syrup sucking channel of the corresponding longitudinal syrup sucking channel group; the grouting device is provided with a plurality of push heads, each push head is respectively positioned in a corresponding longitudinal grout sucking channel, and each longitudinal grout sucking channel corresponds to each through hole one to one; when the syrup is poured, the candy forming template is placed on the conveying device, the slide sheet position switching mechanism drives the core slide sheet to move, so that the through holes in the core slide sheet are staggered with the longitudinal syrup sucking channel, the longitudinal syrup sucking channel is covered by the core slide sheet, each syrup storage tank respectively conveys the syrup from the transverse main channel corresponding to the syrup splitter plate to the transverse splitter channel, the push head in the grouting device rises upwards, and the syrup is sucked into the longitudinal syrup sucking channel; when the conveying device conveys the candy forming template to the lower part of the candy pouring device, the slide sheet position switching mechanism drives the core slide sheet to move, so that the through hole on the core slide sheet is aligned with the longitudinal slurry suction channel and the longitudinal slurry injection channel, the push head in the slurry injection device descends to downwards extrude syrup in the longitudinal slurry suction channel, and the syrup is extruded through the pouring nozzle of the longitudinal slurry injection channel and falls into the candy forming template.
In the energy-saving low-temperature syrup pouring machine, when syrup is adsorbed, the longitudinal syrup sucking channel is covered by the core sliding sheet, so that the syrup storage tank and the syrup splitter plate form a sealed space, when the pushing head rises upwards, negative pressure is formed in the longitudinal syrup sucking channel, and the syrup is sucked into the longitudinal syrup sucking channel, so that the syrup can be directly sucked up from the lower part without heating the syrup when the candy is poured by the energy-saving low-temperature syrup pouring machine, the low-temperature syrup can be directly poured, the color, the taste and the nutritional ingredients of the syrup cannot be damaged, and the quality of the candy can be effectively ensured; and every slurry storage tank can adopt the same or different syrup (the syrup of different kind or different colours), and each slurry storage tank can be corresponding with each vertical thick liquid passageway group of inhaling respectively, consequently, the pouring of each time can all carry out the syrup pouring of a plurality of kinds, colours simultaneously, can effectively improve work efficiency, also can increase the quantity and the variety of pouring.
The slurry storage tank is an air pressure type slurry storage tank. The slurry storage tank adopts an air pressure type slurry storage tank, so that candy pouring can be effectively avoided, and when the pushing head presses down the syrup in the longitudinal slurry suction channel, the syrup flows back to the slurry storage tank again from the transverse branch channel.
Above-mentioned conveyor can adopt conveyer belt or conveying chain and transmission assembly matched with structure, and transmission assembly can adopt driving motor, action wheel, follow driving wheel and a plurality of take-up pulleys, and driving motor drive action wheel rotates, and conveyer belt or conveying chain tensioning are between action wheel and follow driving wheel, and the take-up pulley is with conveyer belt or conveying chain tensioning.
In the preferred scheme, the grouting device comprises a support frame, a connecting plate lifting driving mechanism, a connecting plate and a plurality of pushing heads, wherein the support frame is arranged on the rack, the connecting plate lifting driving mechanism is arranged on the support frame, the connecting plate is in transmission connection with the power output end of the connecting plate lifting driving mechanism, and the lower surface of the connecting plate is connected with the upper ends of the pushing heads. The slide sheet position switching mechanism can adopt an air cylinder, the slide sheet position switching mechanism is transversely arranged on the rack, and the core slide sheet is connected with a piston rod of the slide sheet position switching mechanism; the connecting plate lifting driving mechanism can adopt a stepping motor, the connecting plate is in transmission connection with the power output end of the connecting plate lifting driving mechanism, and the connecting plate lifting driving mechanism adopts the stepping motor, so that the precision in movement can be ensured.
In the preferred scheme, the quantity of mud storage tank is six, and wherein three mud storage tank sets up on the reposition of redundant personnel base and is in the left side of slip casting device respectively, and three mud storage tank sets up on the reposition of redundant personnel base and is in the right side of slip casting device respectively in addition. The slurry storage tanks are respectively arranged at two sides of the grouting device, each slurry storage tank can contain syrup with different colors, and the number of the grouting heads can also be multiple, so that the syrup can be poured with multiple colors at one time, and during grouting, all the slurry storage tanks can be used, or one part of the slurry storage tanks can be selected for use as required; the number of the slurry storage tanks can be more, and the slurry storage tanks are usually arranged to be three on one side according to the volume of the casting machine and the actual requirement during grouting.
The candy forming template is provided with a plurality of candy mold units, and each candy mold unit corresponds to each pouring nozzle one by one; further, the candy mould units and the pouring nozzles are arranged in a matrix; furthermore, each longitudinal slurry suction channel group comprises a plurality of longitudinal slurry injection channels, each longitudinal slurry injection channel is arranged according to a matrix, and correspondingly, each pouring nozzle corresponding to the longitudinal slurry suction channel group is arranged according to the matrix; furthermore, the pouring nozzles corresponding to the longitudinal slurry suction channel group are arranged in a 3 x 4 matrix. Through the arrangement, the energy-saving low-temperature syrup pouring machine can pour a plurality of candies at the same time, and can pour various syrups with different colors to the candy mould units corresponding to the longitudinal syrup sucking channel groups by additionally arranging the syrup storage tanks.
In the preferred scheme, the number of the syrup pouring devices is multiple, and the syrup pouring devices are sequentially arranged along the conveying direction of the conveying device. This kind of energy-saving low temperature syrup casting machine can carry out the pouring of a plurality of sweets simultaneously, according to the needs of the number of piles in the same candy, can select the different syrup pouring device of quantity to because can adopt the syrup of different colours to pour in each vertical thick liquid passageway group of inhaling, can make up through the syrup that adopts different colours respectively with bottom, intermediate level and upper strata, thereby the in-process that carries out a complete candy pouring simultaneously produces the different candy of a plurality of colours.
In a further preferred embodiment, the number of syrup pouring devices is three, wherein the distance between the first syrup pouring device and the second syrup pouring device is greater than the distance between the second syrup pouring device and the third syrup pouring device. Usually, the candy is of a three-layer structure, so that the syrup pouring device is optimally of three, and simultaneously, in order to avoid the syrup in each layer from being fused with each other, because the first syrup pouring device pours the lowest syrup layer in the candy, the syrup layer is subjected to the largest pressure during the subsequent pouring, the lowermost syrup takes a longer time to coagulate before new syrup can be added, the syrup in the middle layer only needs to withstand the pressure from the uppermost syrup, can need not longer time and condense, consequently, set the distance between first syrup pouring device and the second syrup pouring device to being greater than the distance between second syrup pouring device and the third syrup pouring device, can effectively avoid because the position that can not condense of lower floor's syrup leads to fusing each other with the syrup on upper strata to reduce the candy quality.
In a further preferred embodiment, the distance between the center point of the first syrup injector and the center point of the second syrup injector is 26-30 times the width of the syrup dividing plate (i.e., the distance between two syrup storage tanks at corresponding positions in the same syrup injector), and the distance between the center point of the second syrup injector and the center point of the third syrup injector is 10-12 times the width of the syrup dividing plate. The slip casting head on the syrup flow distribution plate is arranged into the multiunit from preceding to back in proper order usually, each group is arranged in proper order from left to right, consequently the width of syrup flow distribution plate has decided the quantity of slip casting head on the syrup flow distribution plate usually, thereby the decision can carry out the slip casting to the template of the same quantity in candy shaping template simultaneously, distance between each syrup pouring device sets up according to the aforesaid, can make the syrup in each template can both fully condense, can guarantee again that the pouring of syrup lasts, do not waste pouring time.
In a preferable scheme, the energy-saving low-temperature syrup pouring machine further comprises an oil mist device, the oil mist device is installed on the rack, and the oil mist device is arranged on the left side of the syrup pouring device along the conveying direction of the conveying device. Because the syrup viscosity is high, before the syrup is poured, oil mist is sprayed on the candy forming template, the syrup can be prevented from being adhered to the candy forming template, and the demolding is convenient. The oil mist device can adopt a sprayer.
In the preferred scheme, energy-saving low temperature syrup casting machine still includes controlling means, and controlling means installs in the frame, controlling means includes control circuit, display screen and a plurality of control button, and the signal output part of each control button is connected with the signal input part electricity that control circuit corresponds respectively, the signal input part of conveyor, slip sheet position switching mechanism and display screen is connected with the signal output part electricity that control circuit corresponds respectively.
The invention also comprises an energy-saving low-temperature syrup pouring method for pouring syrup by adopting the energy-saving low-temperature syrup pouring machine, which is characterized by comprising the following steps:
(1) the candy forming template is placed on the conveying device, the slide sheet position switching mechanism drives the core slide sheet to move, the through hole in the core slide sheet is staggered with the longitudinal pulp suction channel, and the longitudinal pulp suction channel is covered by the core slide sheet;
(2) syrup is respectively conveyed to the transverse branch channels from the transverse main channels corresponding to the syrup splitter plates by the syrup storage tanks, a pushing head in the grouting device rises upwards, negative pressure is formed in the longitudinal syrup suction channels, and the syrup is sucked into the longitudinal syrup suction channels;
(3) the conveying device conveys the candy forming template to the lower part of the candy pouring device, and the slide sheet position switching mechanism drives the core slide sheet to move so as to align the through hole on the core slide sheet with the longitudinal slurry sucking channel and the longitudinal slurry injecting channel;
(4) the push head in the grouting device descends downwards to extrude syrup in the longitudinal grouting channel downwards, and the syrup is extruded out of the pouring nozzle of the longitudinal grouting channel and falls into the candy molding template.
The invention has the beneficial effects that: the energy-saving low-temperature syrup pouring machine and the pouring method are suitable for directly pouring low-temperature syrup, the syrup does not need to be heated when the candy is poured, the color, the taste and the nutritional ingredients of the syrup cannot be damaged, the quality of the candy can be effectively guaranteed, multiple syrups can be poured at the same time, and the working efficiency is improved.
Drawings
FIG. 1 is a schematic structural view of an energy-saving low-temperature syrup casting machine according to embodiment 1 of the present invention;
FIG. 2 is a side view of the syrup pouring apparatus of example 1 of the present invention with the slurry tank removed;
fig. 3 is a schematic plan view of a pouring nozzle and a slurry tank according to embodiment 1 of the present invention.
Detailed Description
The invention is further described with reference to the following figures and specific embodiments:
example 1
An energy-saving low-temperature syrup pouring machine shown in fig. 1-3 comprises a frame 1, a conveying device 2, a candy forming template 3, a control device 4, an oil mist device 5 and three syrup pouring devices 6, wherein the conveying device 2, the control device 4, the oil mist device 5 and each syrup pouring device 6 are respectively arranged on the frame 1, the candy forming template 3 is placed on the conveying device 2, the syrup pouring devices 6 are positioned above the conveying device 2, the oil mist device 5 is arranged on the left side of the syrup pouring devices 6 along the conveying direction of the conveying device 2, and the syrup pouring devices 6 are sequentially arranged along the conveying direction of the conveying device 2; the syrup pouring device 6 comprises a pouring device 601, a syrup splitter plate 602, a core slide 603, a slide position switching mechanism 604, a splitter base 605, a plurality of pouring nozzles 606 and six syrup storage tanks 607; each slurry storage tank 607 is arranged on the flow dividing base 605, and three slurry storage tanks 607 are respectively arranged at two sides of the grouting device 601; the grouting device 601 is arranged right above the syrup splitter plate 602, the splitter base 605 is arranged below the syrup splitter plate 602, the core slide sheet 603 is arranged between the syrup splitter plate 602 and the splitter base 605, and the power output end of the slide sheet position switching mechanism 604 is connected with one side of the core slide sheet 603; the flow dividing base 605 is provided with a plurality of longitudinal grouting channels 6051, and the pouring nozzles 606 are correspondingly arranged at the lower ends of the longitudinal grouting channels 6051 one by one; a plurality of through holes 6031 are formed in the core slide sheet 603, and each through hole 6031 corresponds to each longitudinal grouting channel 6051 one by one; the syrup dividing plate 602 is provided with a plurality of longitudinal pulp suction channel groups 6021, a plurality of transverse main flow channels (not visible in the figure) and six transverse dividing channels (not visible in the figure), each longitudinal pulp suction channel group 6021 comprises twelve longitudinal pulp suction channels 60211 arranged according to a 3 x 4 matrix, the outer end of each transverse main flow channel is respectively communicated and connected with the bottom of the corresponding pulp storage tank 607, the inner end of each transverse main flow channel is respectively communicated and connected with the corresponding transverse dividing channel, and each transverse dividing channel is respectively communicated and connected with each longitudinal pulp suction channel 60211 of the corresponding longitudinal pulp suction channel group 6021; the grouting device 601 comprises a support frame 6011, a connecting plate lifting driving mechanism 6012, a connecting plate 6013 and a plurality of push heads 6014, wherein the support frame 6011 is installed on the rack 1, the connecting plate lifting driving mechanism 6012 is installed on the support frame 6011, the connecting plate 6013 is in transmission connection with a power output end of the connecting plate lifting driving mechanism 6012, the lower surface of the connecting plate 6013 is connected with the upper end of each push head 6014, each push head 6014 is respectively located in a corresponding longitudinal slurry suction channel 60211, and each longitudinal slurry suction channel 60211 is in one-to-one correspondence with each through hole 6031; the control device 4 includes a control circuit (not visible in the figure), a display screen 401 and a plurality of control buttons 402, wherein the signal output end of each control button 402 is electrically connected to the corresponding signal input end of the control circuit, and the signal input ends of the conveying device 2, the oil mist device 5, the grouting device 601, the slide-sheet position switching mechanism 604 and the display screen 401 are electrically connected to the corresponding signal output end of the control circuit.
The left and right directions are determined according to the conveying direction of the conveying device 2, and the first arrival is the left direction and the second arrival is the right direction.
In the energy-saving low-temperature syrup pouring machine, when syrup is poured, the candy molding template 3 is placed on the conveying device 2, the slide piece position switching mechanism 604 drives the core slide piece 603 to move, so that the through hole 6031 on the core slide piece 603 is staggered with the longitudinal syrup sucking channel 60211, and the core slide piece 603 covers the longitudinal syrup sucking channel 60211, so that air tightness is ensured, at the moment, the syrup is respectively conveyed to the transverse branch channels from the transverse main channels corresponding to the syrup branch plates 602 by each syrup storage tank 607, the push head 6014 in the pouring device 601 rises upwards, negative pressure is formed in the longitudinal syrup sucking channel 60211, and the syrup is sucked into the longitudinal syrup sucking channel 60211; when the conveying device 2 conveys the candy forming template 3 to the lower part of the candy pouring device, the slide sheet position switching mechanism 604 drives the core slide sheet 603 to move, so that the through hole 6031 on the core slide sheet 603 is aligned with the longitudinal slurry suction channel 60211 and the longitudinal slurry pouring channel 6051, the push head 6014 in the slurry pouring device 601 descends, syrup in the longitudinal slurry suction channel 60211 is pressed downwards, and the syrup is extruded from the pouring nozzle 606 of the longitudinal slurry pouring channel 6051 and falls into the candy forming template 3. When the energy-saving low-temperature syrup pouring machine is used for pouring candies, syrup does not need to be heated, the syrup is directly sucked from the lower part in a negative pressure adsorption mode, the low-temperature syrup can be directly poured, the color, the taste and the nutritional ingredients of the syrup cannot be damaged, and the quality of the candies can be effectively ensured; the syrup in the same or different colors can be used in each syrup storage tank 607, and during grouting, all the syrup storage tanks 607 can be used, or a part of the syrup storage tanks 607 can be selected for use as required; each slurry storage tank 607 corresponds to each longitudinal slurry suction channel group 6021, so that syrup pouring of a plurality of types and colors can be simultaneously carried out for each pouring, the energy-saving low-temperature syrup pouring machine can simultaneously pour a plurality of candies, according to the requirement of the layer number in the same candy, the syrup pouring devices 6 with different numbers can be selected, and the candy adopts a three-layer structure, so that the syrup pouring devices 6 adopt three as the best, and because different colored syrups can be used for casting in each longitudinal slurry channel group 6021, the bottom layer, the middle layer and the upper layer can be combined by adopting syrups with different colors respectively, therefore, a plurality of candies with different colors are simultaneously manufactured in the process of one-time complete candy pouring, the working efficiency can be effectively improved, and the pouring quantity and diversity can be increased.
The slurry storage tank 607 is a pneumatic slurry storage tank 607. The slurry storage tank 607 adopts an air pressure type slurry storage tank 607, so that candy pouring can be effectively avoided, and when the push head 6014 presses down the syrup in the longitudinal slurry suction channel 60211, the syrup flows back to the slurry storage tank 607 again from the transverse branch channel. The oil mist device 5 adopts a sprayer.
The conveying device 2 adopts a structure that a conveying belt is matched with a transmission assembly, the transmission assembly adopts a driving motor, a driving wheel, a driven wheel and a plurality of tension wheels, the driving motor 201 drives the driving wheel 202 to rotate, the conveying belt or the conveying chain is tensioned between the driving wheel 202 and the driven wheel, and the tension wheels tension the conveying belt or the conveying chain.
The candy forming mold plate 3 is provided with a plurality of candy mold units, and each candy mold unit corresponds to each pouring nozzle 606 one by one. Through the arrangement, the energy-saving low-temperature syrup pouring machine can pour a plurality of candies at the same time, and syrup with different colors can be poured to the candy mould units corresponding to the longitudinal syrup sucking channel groups 6021 by additionally arranging the syrup storage tanks 607.
The slide position switching mechanism 604 adopts an air cylinder, the slide position switching mechanism 604 is transversely arranged on the frame 1, and the core slide 603 is connected with a piston rod of the slide position switching mechanism 604; the connecting plate lifting driving mechanism 6012 adopts a stepping motor, the connecting plate 6013 is in transmission connection with a power output end of the connecting plate lifting driving mechanism 6012, and the connecting plate lifting driving mechanism 6012 adopts the stepping motor, so that the precision during movement can be ensured.
The distance between the center point of the first syrup injector 6 and the center point of the second syrup injector 6 is 26 times the width of the syrup distribution plate 602 (i.e., the distance between two groups of slurry storage tanks 607 in the same syrup injector 6), and the distance between the center point of the second syrup injector 6 and the center point of the third syrup injector 6 is 10 times the width of the syrup distribution plate 602. The slip casting head on the syrup splitter plate 602 arranges into multiunit from the front to back in proper order usually, and each group arranges in proper order from left to right, therefore the width of syrup splitter plate 602 has generally decided the quantity of slip casting head on the syrup splitter plate 602 to the decision can carry out the slip casting to the template of the same quantity on candy shaping template 3 simultaneously, the distance between each syrup pouring device 6 sets up according to the aforesaid, can make the syrup in each template can both fully condense, can guarantee that the pouring of syrup lasts and go on again, do not waste pouring time. In order to avoid the mutual fusion of the syrups of all layers, the first syrup pouring device 6 pours the syrup at the lowest layer in the candy, the pressure of the syrup at the lowest layer is the largest when the syrup is poured subsequently, so the syrup at the lowest layer needs longer time to be condensed, new syrup can be added on the syrup, the syrup at the middle layer only needs to bear the pressure of the syrup from the uppermost layer, and the condensation can be carried out in no longer time, therefore, the distance between the first syrup pouring device 6 and the second syrup pouring device 6 is set to be larger than the distance between the second syrup pouring device 6 and the third syrup pouring device 6, the problem that the syrup at the lowest layer is fused with the syrup at the upper layer due to the fact that the syrup at the lowest layer is not condensed in place can be effectively avoided, and the candy quality is reduced.
Example 2
This example differs from example 1 in that: the distance between the center point of the first syrup injector and the center point of the second syrup injector is 30 times the width of the syrup splitter plate, and the distance between the center point of the second syrup injector and the center point of the third syrup injector is 12 times the width of the syrup splitter plate.
Claims (9)
1. The utility model provides an energy-saving low temperature syrup casting machine, includes frame, conveyor and candy shaping template, and conveyor installs in the frame, and its characterized in that is placed on conveyor to candy shaping template: the syrup pouring device is arranged on the rack and is positioned above the conveying device; the syrup pouring device comprises a grouting device, a syrup splitter plate, a core sliding sheet, a sliding sheet position switching mechanism, a splitter base, a plurality of pouring nozzles and at least two syrup storage tanks; each slurry storage tank is arranged on the flow distribution base and is respectively positioned at two sides of the grouting device; the grouting device is arranged right above the syrup splitter plate, the splitter base is arranged below the syrup splitter plate, the core sliding sheet is arranged between the syrup splitter plate and the splitter base, and the power output end of the sliding sheet position switching mechanism is connected with one side of the core sliding sheet; the flow distribution base is provided with a plurality of longitudinal grouting channels, and each pouring nozzle is correspondingly arranged at the lower end of each longitudinal grouting channel one by one; a plurality of through holes are formed in the core sliding sheet, and are in one-to-one correspondence with the longitudinal grouting channels; the syrup splitter plate is provided with at least two longitudinal syrup sucking channel groups, at least two transverse main channels and at least two transverse splitter channels, each longitudinal syrup sucking channel group comprises at least one longitudinal syrup sucking channel, the outer end of each transverse main channel is respectively communicated and connected with the bottom of the corresponding syrup storage tank, the inner end of each transverse main channel is respectively communicated and connected with the corresponding transverse splitter channel, and each transverse splitter channel is respectively communicated and connected with each longitudinal syrup sucking channel of the corresponding longitudinal syrup sucking channel group; the grouting device is provided with a plurality of push heads, each push head is respectively positioned in a corresponding longitudinal grout sucking channel, and each longitudinal grout sucking channel corresponds to each through hole one to one; when the syrup is poured, the candy forming template is placed on the conveying device, the slide sheet position switching mechanism drives the core slide sheet to move, so that the through holes in the core slide sheet are staggered with the longitudinal syrup sucking channel, the longitudinal syrup sucking channel is covered by the core slide sheet, each syrup storage tank respectively conveys the syrup from the transverse main channel corresponding to the syrup splitter plate to the transverse splitter channel, the push head in the grouting device rises upwards, and the syrup is sucked into the longitudinal syrup sucking channel; when the conveying device conveys the candy forming template to the lower part of the candy pouring device, the slide sheet position switching mechanism drives the core slide sheet to move, so that the through hole on the core slide sheet is aligned with the longitudinal slurry suction channel and the longitudinal slurry injection channel, the push head in the slurry injection device descends to downwards extrude syrup in the longitudinal slurry suction channel, and the syrup is extruded through the pouring nozzle of the longitudinal slurry injection channel and falls into the candy forming template.
2. An energy-saving low temperature syrup casting machine as claimed in claim 1 wherein: the grouting device comprises a support frame, a connecting plate lifting driving mechanism, a connecting plate and a plurality of pushing heads, wherein the support frame is arranged on the rack, the connecting plate lifting driving mechanism is arranged on the support frame, the connecting plate is in transmission connection with the power output end of the connecting plate lifting driving mechanism, and the lower surface of the connecting plate is connected with each pushing head.
3. An energy-saving low temperature syrup casting machine as claimed in claim 1 wherein: the quantity of mud storage tank is six, and wherein three mud storage tank sets up on the reposition of redundant personnel base and is in the left side of slip casting device respectively, and three mud storage tank sets up on the reposition of redundant personnel base and is in the right side of slip casting device respectively in addition.
4. An energy-saving low temperature syrup casting machine as claimed in claim 1 wherein: the number of the syrup pouring devices is multiple, and the syrup pouring devices are sequentially arranged along the conveying direction of the conveying device.
5. An energy-saving low temperature syrup casting machine according to claim 4 wherein: the number of the syrup pouring devices is three, wherein the distance between the first syrup pouring device and the second syrup pouring device is larger than the distance between the second syrup pouring device and the third syrup pouring device.
6. An energy-saving low temperature syrup casting machine according to claim 5 wherein: the distance between the center point of the first syrup injector and the center point of the second syrup injector is 26-30 times the width of the syrup distribution plate, and the distance between the center point of the second syrup injector and the center point of the third syrup injector is 10-12 times the width of the syrup distribution plate.
7. An energy-saving low temperature syrup casting machine as claimed in claim 1 wherein: the energy-saving low-temperature syrup pouring machine further comprises an oil mist device, the oil mist device is installed on the rack, and the oil mist device is arranged on the left side of the syrup pouring device along the conveying direction of the conveying device.
8. An energy-saving low temperature syrup casting machine as claimed in claim 1 wherein: the energy-saving low-temperature syrup casting machine further comprises a control device, the control device is installed on the rack and comprises a control circuit, a display screen and a plurality of control buttons, the signal output end of each control button is electrically connected with the signal input end corresponding to the control circuit, and the signal input ends of the conveying device, the grouting device, the slip sheet position switching mechanism and the display screen are electrically connected with the signal output end corresponding to the control circuit.
9. A low temperature syrup casting method using the energy saving type low temperature syrup casting machine according to any one of claims 1 to 8, characterized by comprising the steps of:
(1) the candy forming template is placed on the conveying device, the slide sheet position switching mechanism drives the core slide sheet to move, the through hole in the core slide sheet is staggered with the longitudinal pulp suction channel, and the longitudinal pulp suction channel is covered by the core slide sheet;
(2) syrup is respectively conveyed to the transverse branch channels from the transverse main channels corresponding to the syrup splitter plates by the syrup storage tanks, a pushing head in the grouting device rises upwards, negative pressure is formed in the longitudinal syrup suction channels, and the syrup is sucked into the longitudinal syrup suction channels;
(3) the conveying device conveys the candy forming template to the lower part of the candy pouring device, and the slide sheet position switching mechanism drives the core slide sheet to move so as to align the through hole on the core slide sheet with the longitudinal slurry sucking channel and the longitudinal slurry injecting channel;
(4) the push head in the grouting device descends downwards to extrude syrup in the longitudinal grouting channel downwards, and the syrup is extruded out of the pouring nozzle of the longitudinal grouting channel and falls into the candy molding template.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011451558.3A CN112471311A (en) | 2020-12-12 | 2020-12-12 | Energy-saving low-temperature syrup casting machine and casting method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011451558.3A CN112471311A (en) | 2020-12-12 | 2020-12-12 | Energy-saving low-temperature syrup casting machine and casting method |
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| CN2376743Y (en) * | 1999-06-21 | 2000-05-10 | 钱世宏 | Fondant moulding apparatus |
| CN2885823Y (en) * | 2005-12-31 | 2007-04-04 | 广西壮族自治区水力机械研究所 | Gel-doped syrup casting device and gel sugar casting machine containing same |
| CN202026762U (en) * | 2011-03-09 | 2011-11-09 | 福建好来屋食品工业有限公司 | Pouring device for chewing gum machine |
| CN103271203A (en) * | 2013-06-09 | 2013-09-04 | 广东好心情食品集团有限公司 | Sugar syrup instillation machine and candy production method |
| CN203327880U (en) * | 2013-06-09 | 2013-12-11 | 广东好心情食品集团有限公司 | Syrup dripping machine |
| CN203575553U (en) * | 2013-09-21 | 2014-05-07 | 天津滨海新区金利达食品有限公司 | Automatic pouring machine for candies containing nutlets |
| CN104431226A (en) * | 2013-09-21 | 2015-03-25 | 天津滨海新区金利达食品有限公司 | Automatic pouring machine of candies containing nuts |
| CN206808594U (en) * | 2017-04-20 | 2017-12-29 | 深圳市阿麦斯糖果有限公司 | A kind of new type auto soft sweets casting equipment |
| CN109619256A (en) * | 2018-12-29 | 2019-04-16 | 衡阳周福记食品有限公司 | A kind of preparation method of health seaweed gelatine gums |
| CN110623128A (en) * | 2019-11-05 | 2019-12-31 | 云南红青夫生物科技有限公司 | Preparation equipment and preparation method of astaxanthin-containing sandwich soft sweets |
| CN211746654U (en) * | 2019-12-31 | 2020-10-27 | 海南幸福食品有限公司 | Novel casting machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN2376743Y (en) * | 1999-06-21 | 2000-05-10 | 钱世宏 | Fondant moulding apparatus |
| CN2885823Y (en) * | 2005-12-31 | 2007-04-04 | 广西壮族自治区水力机械研究所 | Gel-doped syrup casting device and gel sugar casting machine containing same |
| CN202026762U (en) * | 2011-03-09 | 2011-11-09 | 福建好来屋食品工业有限公司 | Pouring device for chewing gum machine |
| CN103271203A (en) * | 2013-06-09 | 2013-09-04 | 广东好心情食品集团有限公司 | Sugar syrup instillation machine and candy production method |
| CN203327880U (en) * | 2013-06-09 | 2013-12-11 | 广东好心情食品集团有限公司 | Syrup dripping machine |
| CN203575553U (en) * | 2013-09-21 | 2014-05-07 | 天津滨海新区金利达食品有限公司 | Automatic pouring machine for candies containing nutlets |
| CN104431226A (en) * | 2013-09-21 | 2015-03-25 | 天津滨海新区金利达食品有限公司 | Automatic pouring machine of candies containing nuts |
| CN206808594U (en) * | 2017-04-20 | 2017-12-29 | 深圳市阿麦斯糖果有限公司 | A kind of new type auto soft sweets casting equipment |
| CN109619256A (en) * | 2018-12-29 | 2019-04-16 | 衡阳周福记食品有限公司 | A kind of preparation method of health seaweed gelatine gums |
| CN110623128A (en) * | 2019-11-05 | 2019-12-31 | 云南红青夫生物科技有限公司 | Preparation equipment and preparation method of astaxanthin-containing sandwich soft sweets |
| CN211746654U (en) * | 2019-12-31 | 2020-10-27 | 海南幸福食品有限公司 | Novel casting machine |
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