CN112466261A - Multi-process intelligent robot system and process for punching, slope shoveling and nail pressing of piano mark - Google Patents
Multi-process intelligent robot system and process for punching, slope shoveling and nail pressing of piano mark Download PDFInfo
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- CN112466261A CN112466261A CN202011155990.8A CN202011155990A CN112466261A CN 112466261 A CN112466261 A CN 112466261A CN 202011155990 A CN202011155990 A CN 202011155990A CN 112466261 A CN112466261 A CN 112466261A
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- 238000003825 pressing Methods 0.000 title claims abstract description 112
- 238000004080 punching Methods 0.000 title claims abstract description 62
- 238000000034 method Methods 0.000 title claims abstract description 54
- 230000008569 process Effects 0.000 title claims abstract description 23
- 239000000428 dust Substances 0.000 claims abstract description 129
- 230000007246 mechanism Effects 0.000 claims description 22
- 238000004891 communication Methods 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 10
- 230000001154 acute effect Effects 0.000 claims description 3
- 230000001174 ascending effect Effects 0.000 claims description 3
- 238000005516 engineering process Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 239000002023 wood Substances 0.000 description 12
- 230000000694 effects Effects 0.000 description 9
- 238000005553 drilling Methods 0.000 description 6
- 238000003754 machining Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 230000006978 adaptation Effects 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
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- 239000002245 particle Substances 0.000 description 1
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- G—PHYSICS
- G10—MUSICAL INSTRUMENTS; ACOUSTICS
- G10C—PIANOS, HARPSICHORDS, SPINETS OR SIMILAR STRINGED MUSICAL INSTRUMENTS WITH ONE OR MORE KEYBOARDS
- G10C9/00—Methods, tools or materials specially adapted for the manufacture or maintenance of musical instruments covered by this subclass
Abstract
The invention discloses a multi-process intelligent robot system and a process for punching, slope shoveling and nail pressing of a piano mark, wherein the multi-process intelligent robot system comprises a workbench, a mark placing plate for placing the mark is arranged on the workbench in a sliding manner, and a mark fixing device is arranged above the mark placing plate; a stand column is arranged on one side of the workbench, a first cross arm which moves vertically is arranged on the stand column, a second cross arm which moves horizontally is arranged on the first cross arm, and the first cross arm and the second cross arm are driven by a motor to move; one end of the second cross arm is provided with a first rotating disc and a second rotating disc which rotate horizontally; a punching drill bit and a slope shoveling cutter are arranged below the first rotating disc, the punching drill bit is driven by the punching cylinder to move vertically, and the punching drill bit is correspondingly positioned right above the object placing plate; the slope shoveling tool is driven by a motor to rotate, and one side of the slope shoveling tool is provided with a dust collection device; and a nail pressing device is arranged below the second rotating disc. The automatic punching, slope shoveling and nail pressing device can perform automatic punching, slope shoveling and nail pressing operations on the piano mark, and improves the production efficiency.
Description
Technical Field
The invention relates to the technical field of piano manufacturing, in particular to a multi-process intelligent robot system and a process for punching, slope shoveling and nail pressing of a piano mark.
Background
The piano is a keyboard instrument in Western classical music and is known as the king of the instrument. The piano mainly comprises five parts, namely a string resonance system, a keyboard, a string striking system, a shell and a pedal. The string resonance system of the piano is also called mark, which is equivalent to sound source, and the quality of the piano tone quality is mainly determined by mark. The bridge is part of a mark and is used for transmitting the vibration of the string to the sound board so as to enlarge the sound volume of the string.
String sign indicating number needs to beat sign indicating number nail hole on string sign indicating number in the course of working, inserts the sign indicating number nail in convenient subsequent course of working, and traditional string sign indicating number processing work efficiency that punches is low, and fixed effect is poor. The string sign indicating number needs shovel slope processing on the string sign indicating number in the course of working, and traditional shovel slope processing produces a large amount of saw-dusts and micronic dust easily, influences the air circumstance in workshop, causes the harm to operation workman's health. String sign indicating number needs insert kind of sign indicating number nail on string sign indicating number in the course of working, and traditional sign indicating number nail inserts kind and adopts manual mode more, and production efficiency is not high. There is a need for improvement in view of the above problems.
Disclosure of Invention
The purpose of the invention is as follows: in order to overcome the defects in the prior art, the invention provides the piano mark punching, slope shoveling and nail pressing multi-process intelligent robot system and the process, which are used for carrying out automatic punching, slope shoveling and nail pressing operations on the piano mark, improving the fixing effect on the mark, improving the workshop control environment and improving the machining efficiency on the piano mark.
The technical scheme is as follows: in order to achieve the purpose, the multi-process intelligent robot system and the process for punching, slope shoveling and nail pressing of the piano mark comprise a workbench, wherein an object placing plate for placing the piano mark is horizontally arranged on the workbench in a sliding manner, and a mark fixing device is arranged above the object placing plate; a stand column is arranged on one side of the workbench, a first transverse arm which moves vertically is arranged on the stand column, a second transverse arm which moves horizontally is arranged on the first transverse arm, and the first transverse arm and the second transverse arm are driven by a motor to move; one end of the second cross arm is provided with a first rotating disc and a second rotating disc which rotate horizontally; a punching drill bit and a slope shoveling cutter are arranged below the first rotating disc, the punching drill bit is driven by a punching cylinder to move vertically, and the punching drill bit is correspondingly positioned right above the object placing plate; the slope shoveling tool is driven by a motor to rotate, and one side of the slope shoveling tool is provided with a dust collection device; a nail pressing device is arranged below the second rotating disc; the nail pressing device comprises a feeding hopper, a stacking nail conveying mechanism, a stacking nail pressing head and a nail pressing cylinder; the feed end of code nail conveying mechanism with the discharge end of hopper is connected, code nail conveying mechanism's discharge end with the feed end of code nail pressure head is connected, it sets up to press the nail cylinder the top of code nail pressure head, the output shaft of pressing the nail cylinder corresponds the roof pressure and presses the code nail in the code nail pressure head.
Further, the mark fixing device comprises a side positioning plate, a sliding positioning block and a fixed positioning block; the horizontal sliding direction of the object placing plate is perpendicular to the horizontal movement direction of the second cross arm, a sliding rail is arranged on the upper plate surface of the object placing plate, and the extending direction of the sliding rail is the same as the sliding direction of the object placing plate; the fixed positioning block is fixed at one end of the slide rail, and the sliding positioning block is arranged at the other end of the slide rail in a sliding manner; the side positioning plate is fixed on one side of the sliding rail and is positioned on one side, close to the stand column, of the object placing plate; the sliding positioning blocks are at least two, and the fixed positioning blocks are at least two.
Furthermore, the sliding positioning block and the fixed positioning block are collectively called as positioning blocks, the positioning blocks are respectively provided with a pressing plate for pressing and fixing a piano mark, and the pressing plate is a horizontal transverse plate; one side of the upper surface of the positioning block is provided with a vertical sliding column, and the other side of the upper surface of the positioning block is provided with a pressing plate cylinder; one end of the pressing plate is vertically matched with the sliding column in a sliding mode, the other end of the pressing plate extends outwards, and the pressing plate is driven by the pressing plate cylinder to move vertically; the end part of one side of the pressing plate extending outwards is coated with a flannelette layer.
Furthermore, the upper surface of the object placing plate is provided with a lower groove for accommodating the mark fixing device, a plurality of supporting plates and a plurality of sliding round rods are arranged in the lower groove in a staggered manner, the supporting plates and the sliding round rods are horizontally arranged, the length directions of the supporting plates, the sliding round rods and the sliding rails are consistent, and the upper plate surface of the supporting plates is flush with the upper end of the rod body of the sliding round rod; chip leakage holes are formed in two sides of the bottom of the lower groove.
Furthermore, the dust suction device comprises a dust suction motor, an air suction pipeline, a dust suction cover and a dust suction ring; the dust collection motor is arranged at one end of the air suction pipeline, and the other end of the air suction pipeline is branched into an outer air pipe and an inner air pipe; the dust hood is correspondingly covered above the slope shoveling cutter, and an internal connection port is formed in one side of the dust hood; the dust collection ring is arranged around the outer side of the dust collection cover, and an outer communication port and a plurality of outer dust collection ports are arranged on the dust collection ring; the outer air pipe is communicated with the outer communicating port, and the inner air pipe is communicated with the inner communicating port.
Furthermore, the outer dust suction ports are all arranged on the outer ring surface of the dust suction ring, and the radius of the outer dust suction port which is farther away from the outer communication port is larger; the outer dust suction ports are divided into a middle dust suction port and a lower dust suction port, the opening of the middle dust suction port is horizontally arranged, and the opening of the lower dust suction port is obliquely and downwards arranged.
Further, the rotation axial direction of the slope shoveling cutter is the horizontal direction; the suction hood is in a cuboid shape with a hollow lower part, the internal connection opening is in a horn shape, the slope shoveling tool is positioned on one side of the interior of the suction hood opposite to the internal connection opening, and an arc-shaped hood edge is arranged on one side of a hood body of the suction hood corresponding to the slope shoveling tool; the lower edge of the dust hood is folded and bent inwards at an acute angle.
Furthermore, the feeding hopper is hollow cylindrical, a spiral conveying plate is arranged on the inner wall of the feeding hopper, and a rotating disc is arranged at the bottom of the feeding hopper; the rotating disc rotates to drive the stacking nails to move to the discharge end of the feeding hopper along the material conveying plate; the width of the plate body of the material conveying plate is gradually reduced from the lower end to the upper end of the spiral plate body.
Further, the staple conveying mechanism comprises a conveying pipe, a push pin mechanism and a steering pipe; the upper end of the conveying pipe is connected with the discharge end of the feeding hopper, the section of an inner pipe hole of the conveying pipe is transversely long and narrow, and a stacking nail transversely enters the conveying pipe and obliquely slides downwards along the conveying pipe; the lower end of the conveying pipe is communicated with the upper end of the steering pipe; the push pin mechanism is arranged on one side of the lower end of the conveying pipe and pushes the code nail in the conveying pipe into the steering pipe, and the lower end of the steering pipe is connected with the code nail pressure head; the upper end to the lower end of the steering pipe gradually transits from the transverse direction to the oblique downward direction; the stacking nails are turned over along the steering tube to be inclined downwards and then enter the stacking nail pressure head; the steering pipe is a transparent hose; a vertical clamping pipeline is arranged inside the nail pressing head, and an output shaft of the nail pressing cylinder is correspondingly positioned at an upper pipe orifice of the clamping pipeline; one side of centre gripping pipeline is provided with ascending supplementary inlet pipe in the slant, the upper end of supplementary inlet pipe with the lower extreme of steering tube is connected.
Further, the piano mark punching, slope shoveling and nail pressing process comprises the following steps: the method comprises the following steps: fixing the piano mark on the object placing plate; step two: adjusting the relative height of the first cross arm and the upper surface of the mark; step three: the punching drill moves to the position right above the string code, the punching drill is pressed downwards to punch, and the punching drill moves along the string code under the matching of the first rotating disc, the second cross arm and the object placing plate to complete punching operation; step four: the slope shoveling tool moves to the position right above the string code, downwards shovels the slope, and moves along the string code under the matching of the first rotating disc, the second cross arm and the object placing plate to finish slope shoveling operation; step five: and the nail pressing device moves to the position right above the string code, presses the code nails into the corresponding code nail holes, and moves along the string code under the matching of the second rotating disc, the second cross arm and the object placing plate to finish the nail pressing operation.
Has the advantages that: the piano mark multi-process intelligent robot system and the process have the beneficial effects that:
1) the angles of the punching drill bit, the slope shoveling cutter and the nail pressing device are adjusted through the first rotating disc and the second rotating disc; the first cross arm is matched with the upright post, so that the heights of the first cross arm, the upright post and the upright post can be adjusted; the second cross arm and the object placing plate can horizontally move, and the relative positions of the second cross arm, the second cross arm and the object placing plate and the mark string code in a plane can be adjusted, so that the second cross arm, the second cross arm and the object placing plate are matched with the arc mark string code;
2) the mark is fixed through the side positioning plate, the sliding positioning block, the fixed positioning block and the pressing plate, the fixing effect is good, the punching precision is improved, and the mark processing quality is improved;
3) the slope shoveling tool is provided with a dust collection device, so that micro dust and part of wood dust generated in the slope shoveling process can be absorbed, and the air quality of a production workshop is improved;
4) the nail pressing device carries out the conveying of code nails through the feeding hopper, the conveying pipe, the push pin mechanism and the steering pipe, can realize automatic feeding, and then improves the production efficiency.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic position diagram of a hole drilling bit, a slope shoveling cutter and a nail pressing device;
FIG. 3 is a schematic structural diagram of a drilling head module;
FIG. 4 is a schematic view of a drill bit and a drilling cylinder;
FIG. 5 is a schematic view of a shelf structure;
FIG. 6 is a schematic structural view of a sliding positioning block;
FIG. 7 is a schematic structural view of a slope shoveling tool module;
FIG. 8 is a schematic structural view of a slope-shoveling tool and a dust-collecting device;
FIG. 9 is a schematic view of a dust hood;
FIG. 10 is a schematic view of the structure of the draft duct;
FIG. 11 is a schematic structural view of a staple pressing device module;
FIG. 12 is a schematic structural view of a staple feeding mechanism;
FIG. 13 is a schematic view of the internal structure of a hopper;
fig. 14 is a schematic view of the internal structure of the code nail pressure head.
Detailed Description
The present invention will be further described with reference to the accompanying drawings.
The piano mark punching, slope shoveling and nail pressing multi-process intelligent robot system and process as shown in the attached drawings 1 to 14 comprise a workbench 101, wherein an object placing plate 102 for placing the piano mark is horizontally arranged on the workbench 101 in a sliding mode, a mark fixing device is arranged above the object placing plate 102, the object placing plate 102 is driven by a motor to move on the workbench 101, and the object placing plate 102 drives the mark to slide on the workbench 101. A vertical column 103 is arranged on one side of the workbench 101, a first cross arm 104 moving vertically is arranged on the vertical column 103, a second cross arm 105 moving horizontally is arranged on the first cross arm 104, the moving direction of the second cross arm 105 is vertical to that of the object placing plate 102, and both the first cross arm 104 and the second cross arm 105 are driven by a motor to move.
One end of the second cross arm 105 is provided with a first rotating disc 107 and a second rotating disc 106 which rotate horizontally, a perforating drill bit 201 and a slope shoveling tool 301 are arranged below the first rotating disc 107, and a nail pressing device is arranged below the second rotating disc 106 and can rotate along with the second rotating disc 106.
The punching drill 201 is driven by the punching cylinder 202 to move vertically, and the punching drill 201 is correspondingly positioned right above the object placing plate 102. The piercing bit 201 and the piercing cylinder 202 are fixed to the first rotary disk 107, and when the first rotary disk 107 rotates, the piercing bit 201 and the piercing cylinder rotate.
The slope shoveling tool 301 is driven to rotate by a motor. In order to improve the air quality of a production workshop, the tiny dust and part of wood dust generated by the slope shoveling tool 301 in the working process are sucked, and a dust suction device is arranged on one side of the slope shoveling tool 301.
The nail pressing device comprises a feeding hopper 401, a stacking nail conveying mechanism, a stacking nail pressing head 402 and a nail pressing air cylinder 403. The feed end of code nail conveying mechanism with the discharge end of hopper 401 is connected, code nail conveying mechanism's discharge end with the feed end of code nail pressure head 402 is connected, and hopper 401 transports the code nail in the code nail pressure head 402 through code nail conveying mechanism. The nail pressing air cylinder 403 is arranged above the code nail pressure head 402, an output shaft of the nail pressing air cylinder 403 correspondingly presses the code nails in the code nail pressure head 402, and the nail pressing air cylinder 403 presses the code nails in the code nail pressure head 402 into the code nail holes in the string codes.
String sign indicating number on the mark is the arc, in order to make shovel slope cutter 301, drill bit 201 and pressure nail device three can with mark string sign indicating number looks adaptation to carry out normal processing operation, shovel slope cutter 301, drill bit 201 and pressure nail device three need can freely adjust the position in the space. Hereinafter, the slope shoveling tool 301, the hole drilling bit 201 and the nail pressing device are collectively referred to as three, the first rotating disc 107 and the second rotating disc 106 are arranged to enable the three to rotate for adjusting the angle, the first cross arm 104 is arranged to enable the three to adjust the height, and the second cross arm 105 and the object placing plate 102 are arranged to enable the three and the Mark string code to be adjustable in relative position in the horizontal plane.
The mark fixing device comprises a side positioning plate 203, a sliding positioning block 204 and a fixed positioning block 205. The upper plate surface of the object placing plate 102 is provided with a slide rail 206, and the extending direction of the slide rail 206 is the same as the sliding direction of the object placing plate 102, as shown in fig. 4. The fixed positioning block 205 is fixed at one end of the slide rail 206, the sliding positioning block 204 is slidably disposed at the other end of the slide rail 206, and the sliding positioning block 204 moves along the slide rail 206 under the driving of the cylinder. The side positioning plate 203 is fixed on one side of the sliding rail 206, and the side positioning plate 203 is located on one side of the object placing plate 102 close to the upright post 103, so that the mark can be conveniently placed above the object placing plate 102 from one side far away from the upright post 103. When the mark needs to be fixed, the mark is placed on the object placing plate 102, two adjacent edges of the mark are respectively pressed against the side positioning plate 203 and the fixed positioning block 205, and then the cylinder drives the sliding positioning block 204 to move, so that the mark is clamped and fixed. The number of the sliding positioning blocks 204 is at least two, and the number of the fixed positioning blocks 205 is at least two, so that the mark is uniformly stressed, and the mark is fixed better.
The slide positioning block 204 and the fixed positioning block 205 are collectively referred to as a positioning block. As shown in fig. 4, the positioning blocks are provided with pressing plates 207 for pressing and fixing a piano mark, and the pressing plates 207 are horizontal transverse plates. A vertical sliding column 208 is arranged on one side of the upper surface of the positioning block, and a pressure plate cylinder 209 is arranged on the other side of the upper surface of the positioning block; one end of the pressing plate 207 is in vertical sliding fit with the sliding column 208, the other end of the pressing plate 207 extends outwards, and the pressing plate 207 is driven by the pressing plate cylinder 209 to move vertically. When the fixed positioning block 205 and the sliding positioning block 204 are respectively pressed against the two opposite sides of the mark, the pressing plate 207 is pressed on the upper surface of the mark under the driving of the pressing plate cylinder 209, so that the mark is further fixed, and the mark is prevented from vertically shaking in the machining process.
The end part of one side of the outward extending pressing plate 207 is coated with a flannelette layer, so that the pressure loss of the pressing plate 20 to the mark is reduced.
The upper surface of the object placing plate 102 is provided with a lower groove 210 for accommodating the mark fixing device, as shown in fig. 3, a plurality of supporting plates 211 and a plurality of sliding round bars 212 are staggered in the lower groove 210, the supporting plates 211 and the sliding round bars 212 are both horizontally arranged, the length directions of the supporting plates 211, the sliding round bars 212 and the sliding rails 206 are the same, and the upper plate surface of the supporting plates 211 is flush with the upper end of the sliding round bars 212. The setting of backup pad 211 and slip round bar 212 for put the coefficient of friction of thing board 102 upper surface and be less, the mark can be in putting the upper surface slip of thing board 102, puts thing board 102 simultaneously and also has better supporting role to the mark.
Chip leakage holes 213 are formed in two sides of the bottom of the lower groove 210. Sawdust generated during the processing of the mark falls into the lower groove 210, and the sawdust falling into the lower groove 210 is conveniently cleaned through the sawdust leakage hole 213.
The horizontal sliding direction of the object placing plate 102 is vertical to the horizontal moving direction of the second cross arm 105, so that the horizontal relative positions of the perforating drill 201 and the mark are easy to control and adjust.
According to the difference of string code processing contents of the slope shoveling cutter 301, the hole drilling bit 201 and the nail pressing device, the whole device can be divided into a hole drilling bit module, a slope shoveling cutter module and a nail pressing device module.
The working mode of the punching drill head module of the invention is as follows: the mark is placed on the upper surface of the object placing plate 102 in a sliding manner, two edges of the mark are respectively attached to the side positioning plate 203 and the fixed positioning block 205, then the cylinder is started to push the slider positioning block 204 to move, the fixed positioning block 205 and the slide positioning block 204 are matched to clamp and fix the mark, and then the pressing plate cylinder 209 is started to press the pressing plate 207 on the upper surface of the mark. After the mark is fixed, the punching drill 201 punches under the driving of the punching cylinder 202, the first cross arm 104, the second cross arm 15, the first rotating disc 107 and the object placing plate 102 move in a matching manner, the relative positions of the punching drill 201 and the mark string code are adjusted, and the punching operation of the mark string code is completed step by step.
The dust suction device includes a dust suction motor 302, a suction duct 303, a dust suction hood 304, and a dust suction ring 305. The dust suction motor 302 is arranged at one end of the air suction pipeline 303, the dust suction motor 302 provides power for the dust suction device, and the other end of the air suction pipeline 303 is branched into an outer air pipe 306 and an inner air pipe 307. The dust hood 304 is correspondingly covered above the slope shoveling tool 301, and most of tiny dust and wood dust generated during slope shoveling can be covered by the dust hood 304, so that the dissipation of the tiny dust and the wood dust is reduced. An inner through hole 308 is formed at one side of the dust hood 304. The dust suction ring 305 is arranged around the outer side of the dust suction cover 304, and the dust suction ring 305 can suck the micro dust and part of the wood dust which are dissipated to the outside of the dust suction cover 304. The dust suction ring 305 is provided with an outer communication port 309 and a plurality of outer dust suction ports 310. The outer air duct 306 communicates with the outer communication port 309, and the inner air duct 307 communicates with the inner communication port 308.
The air suction pipeline 303 is connected with the dust hood 304 through an inner air pipe 307, so that micro dust and partial wood dust in the dust hood 304 are sucked; the air suction pipe 303 is connected with the dust suction ring 305 through an external air pipe 306, so as to suck the micro dust and part of the wood dust outside the dust suction hood 304.
The plurality of outer dust suction ports 310 are formed on the outer circumferential surface of the dust suction ring 305, and the radius of the outer dust suction port 310, which is farther from the outer communication port 309, is larger. If the radii of the plurality of outer dust suction ports 310 are the same, the farther the outer communication port 309 is, the smaller the wind force of the corresponding outer dust suction port 310 is, and thus, the larger the radius of the outer dust suction port 310, which is farther the outer communication port 309 is, the more uniform the dust suction effect in the circumferential direction of the dust suction ring 305 is, and the better the dust suction effect is.
The plurality of outer dust suction ports 310 are divided into two types, namely, a middle dust suction port 311 and a lower dust suction port 312, wherein an opening of the middle dust suction port 311 is horizontally arranged, and an opening of the lower dust suction port 312 is obliquely and downwardly arranged. The dust particles and the wood dust are generated below the dust suction ring 5, and the arrangement of the middle dust suction port 311 and the lower dust suction port 312 enables the structure of the outer dust suction port 310 to be more targeted and the dust suction effect to be better.
The rotation axial direction of the slope shoveling cutter 301 is the horizontal direction. The dust hood 304 is a cuboid with a hollow lower part, and the hollow groove below the dust hood 304 correspondingly accommodates the slope shoveling tool 301. The interconnection opening 308 is trumpet-shaped, and the interconnection opening 308 is towards the one end of interior tuber pipe 307 is the osculum end, towards the one end of slope scraper 301 is the macrostoma end. The slope shoveling cutter 301 is positioned on the side of the interior of the dust hood 304 opposite to the inner through hole 308, so that the dust collection effect of the dust hood 304 is better. An arc-shaped cover edge is arranged on one side, corresponding to the slope shoveling tool 301, of the cover body of the dust hood 304, so that the dust hood 304 has a better effect of preventing micro dust and wood dust from diffusing.
The lower edge of the dust hood 304 is folded and bent inward at an acute angle, that is, the bending angle of the lower edge of the dust hood 301 is less than 90 degrees. In order to prevent the dust hood 304 from interfering with the normal operation of the slope scraper, the lower edge of the dust hood 304 is higher than the lowest end of the slope scraper 301, and the lower edge of the dust hood 304 is bent inward so that the dust hood 304 has a better effect of preventing fine dust and wood dust from escaping.
The working mode of the slope shoveling tool module is as follows: the dust suction device is mainly used for absorbing tiny dust and part of sawdust, so that the air environment of a workshop is improved. Most of the wood chips generated during the slope shoveling process still fall on the surface of the mark and the storage plate 102. When the slope shoveling tool 301 works, the slope shoveling tool is driven to rotate by the motor, the first cross arm 104, the second cross arm 15, the first rotating disc 107 and the object placing plate 102 move in a matched mode, the relative positions of the slope shoveling tool 301 and the Mark string code are adjusted, and slope shoveling operation on the Mark string code is completed step by step. The dust suction device respectively absorbs tiny dust and wood dust inside and outside the housing through the dust suction cover 304 and the dust suction ring 305, and the working environment of a production workshop is improved.
The plate body width of the material conveying plate 404 is gradually reduced from the lower end to the upper end of the spiral plate body, the upper end of the material conveying plate 404 is narrow, and only one code nail can be accommodated to pass through, so that the code nails are arranged and enter the code nail conveying device after passing through the material conveying plate 404.
The code nail conveying mechanism comprises a conveying pipe 406, a needle pushing mechanism 407 and a steering pipe 408. The upper end of the conveying pipe 406 is connected with the discharge end of the hopper 401, the conveying pipe 406 is arranged obliquely, the inner hole section of the conveying pipe 406 is transversely elongated, and the dowel pins transversely enter the conveying pipe 406 and obliquely slide downwards along the conveying pipe 406. The lower end of the delivery tube 406 communicates with the upper end of the steerer tube 408. The lower end of the delivery tube 406 is open laterally and the tack rests on the lower end of the delivery tube 406. The push pin mechanism 407 is disposed at a lower end side of the delivery pipe 406, and pushes the staples in the delivery pipe 406 into the steering pipe 408. The lower end of the steering tube 406 is connected with the code nail pressure head 402, the upper end and the lower end of the steering tube 408 gradually transition from horizontal to obliquely downward, so that the code nails are turned over along the steering tube 408 to obliquely downward and then enter the code nail pressure head 402, and then the code nails are pressed into the code nail holes of the Mark string codes by the nail pressing air cylinders 403.
The steering tube 408 is a transparent hose, and the steering tube 408 needs to be bent, so that the steering tube is a hose; the transparent arrangement is provided to facilitate viewing of the interior of the rotating tube 408.
The inside of code nail pressure head 402 is provided with vertical centre gripping pipeline 409, is held by the centre gripping behind the code nail entering centre gripping pipeline 409, the output shaft correspondence of pressure nail cylinder 403 is located the last mouth of pipe department of centre gripping pipeline 409 presses the code nail in the nail cylinder 403 will centre gripping pipeline 409 down. One side of centre gripping pipeline 409 is provided with ascending supplementary inlet pipe 410 of slant, the upper end of supplementary inlet pipe 410 with the lower extreme of steering tube 408 is connected, the lower extreme of supplementary inlet pipe 410 with centre gripping pipeline 409 intercommunication.
The working mode of the nail pressing device module of the invention is as follows: the rotating disc 405 in the feeding hopper 401 rotates to drive the code nails to move to the discharging end of the feeding hopper 401 along the material conveying plate 404, then the code nails fall into the bottom of the conveying pipe 406, the pushing needle mechanism 407 pushes the code nails into the steering pipe 408, the code nails are turned to be downward inclined in the steering pipe 408 and then enter the code nail pressure head 402, and finally the code nails are pressed down and driven into the code nail holes by the pressing nail air cylinder 403. The first cross arm 104, the second cross arm 15, the second rotating disc 106 and the object placing plate 102 move in a matched mode, the position of the code nail pressing head 402 is adjusted, the code nail pressing head 402 is made to correspond to each code nail hole in the string code of the mark step by step, and the nail pressing operation on the mark is completed step by step.
In the invention, the piano mark punching, slope shoveling and nail pressing process comprises the following steps:
the method comprises the following steps: fixing the piano mark on the object placing plate 102 through a mark fixing device;
step two: the first cross arm 104 is driven by a motor to move vertically along the upright post 103, the relative height between the first cross arm 104 and the upper surface of the mark is adjusted, and then the relative heights between the punching drill 201, the slope shoveling tool 301 and the nail pressing device and the mark string code are adjusted;
step three: the second cross arm 105 and the object placing plate 102 move relatively, and the first rotating disc 107 rotates, so that the punching drill 201 moves to the position right above the string code and is located at the initial machining position at one end of the string code; the punching drill 201 is driven by the punching motor 202 to press down for punching, and moves along the string code under the matching of the first rotating disc 107, the second cross arm 105 and the object placing plate 102, so as to complete the punching operation;
step four: after the code nail hole is machined, adjusting the position of the slope shoveling cutter; the second cross arm 105 and the object placing plate 102 move relatively, and the first rotating disc 107 rotates, so that the slope shoveling tool 301 moves to the position right above the string code and is located at the initial machining position at one end of the string code; the slope shoveling tool 301 is driven by the first cross arm 104 to press down a slope and moves along the string code under the matching of the first rotating disc 107, the second cross arm 105 and the object placing plate 102, so that slope shoveling operation is completed;
step five: after the slope shoveling of the string code is completed, the position of the nail pressing device is adjusted; the second cross arm 105 and the object placing plate 102 move relatively, and the second rotating disc 106 rotates, so that the nail pressing device moves to the position right above the string code and corresponds to the nail pressing hole in the initial machining position of one end of the string code, the nail pressing cylinder 403 presses the nail into the corresponding nail pressing hole, and the nail pressing device moves along the string code under the matching of the second rotating disc 106, the second cross arm 105 and the object placing plate 102, and the nail pressing operation is completed.
The above description is only of the preferred embodiments of the present invention, and it should be noted that: it will be apparent to those skilled in the art that various modifications and adaptations can be made without departing from the principles of the invention and these are intended to be within the scope of the invention.
Claims (10)
1. Piano mark punches, shovels slope, presses nail multi-process intelligent robot system and technology, its characterized in that: the piano horse mark placing device comprises a workbench (101), wherein an object placing plate (102) for placing a piano horse mark is horizontally arranged on the workbench (101) in a sliding mode, and a horse mark fixing device is arranged above the object placing plate (102); a vertical column (103) is arranged on one side of the workbench (101), a first cross arm (104) which moves vertically is arranged on the vertical column (103), a second cross arm (105) which moves horizontally is arranged on the first cross arm (104), and the first cross arm (104) and the second cross arm (105) are driven by a motor to move; a first rotating disc (107) and a second rotating disc (106) which rotate horizontally are arranged at one end of the second cross arm (105);
a perforating drill bit (201) and a slope shoveling tool (301) are arranged below the first rotating disc (107), the perforating drill bit (201) is driven by a perforating cylinder (202) to move vertically, and the perforating drill bit (201) is correspondingly positioned right above the object placing plate (102); the slope shoveling tool (301) is driven to rotate by a motor, and a dust collection device is arranged on one side of the slope shoveling tool (301);
a nail pressing device is arranged below the second rotating disc (106); the nail pressing device comprises a feeding hopper (401), a stacking nail conveying mechanism, a stacking nail pressing head (402) and a nail pressing cylinder (403); the feed end of code nail conveying mechanism with the discharge end of hopper (401) is connected, code nail conveying mechanism's discharge end with the feed end of code nail pressure head (402) is connected, it sets up to press nail cylinder (403) the top of code nail pressure head (402), the output shaft of pressing nail cylinder (403) corresponds the roof pressure and presses code nail in code nail pressure head (402).
2. The piano mark punching, slope shoveling and nail pressing multi-process intelligent robot system and process according to claim 1, wherein the piano mark punching, slope shoveling and nail pressing multi-process intelligent robot system comprises: the mark fixing device comprises a side positioning plate (203), a sliding positioning block (204) and a fixed positioning block (205); the horizontal sliding direction of the object placing plate (102) is perpendicular to the horizontal movement direction of the second cross arm (105), a sliding rail (206) is arranged on the upper plate surface of the object placing plate (102), and the extending direction of the sliding rail (206) is the same as the sliding direction of the object placing plate (102); the fixed positioning block (205) is fixed at one end of the sliding rail (206), and the sliding positioning block (204) is arranged at the other end of the sliding rail (206) in a sliding manner; the side positioning plate (203) is fixed on one side of the sliding rail (206), and the side positioning plate (203) is positioned on one side, close to the upright post (103), of the object placing plate (102); the number of the sliding positioning blocks (204) is at least two, and the number of the fixed positioning blocks (205) is at least two.
3. The piano mark punching, slope shoveling and nail pressing multi-process intelligent robot system and process according to claim 2, wherein the piano mark punching, slope shoveling and nail pressing multi-process intelligent robot system comprises: the sliding positioning block (204) and the fixed positioning block (205) are collectively called as positioning blocks, pressing plates (207) for pressing and fixing a piano mark are arranged on the positioning blocks, and the pressing plates (207) are horizontal transverse plates; one side of the upper surface of the positioning block is provided with a vertical sliding column (208), and the other side of the upper surface of the positioning block is provided with a pressure plate cylinder (209); one end of the pressing plate (207) is vertically matched with the sliding column (208) in a sliding manner, the other end of the pressing plate (207) extends outwards, and the pressing plate (207) is driven by the pressing plate cylinder (209) to move vertically; the end part of one side of the pressing plate (207) extending outwards is coated with a flannelette layer.
4. The piano mark punching, slope shoveling and nail pressing multi-process intelligent robot system and process according to claim 3, wherein the piano mark punching, slope shoveling and nail pressing multi-process intelligent robot system comprises: the upper surface of the object placing plate (102) is provided with a lower groove (210) for accommodating the mark fixing device, a plurality of supporting plates (211) and a plurality of sliding round rods (212) are arranged in the lower groove (210) in a staggered mode, the supporting plates (211) and the sliding round rods (212) are all arranged horizontally, the length directions of the supporting plates (211), the sliding round rods (212) and the sliding rails (206) are consistent, and the upper plate surface of the supporting plates (211) is flush with the upper end of the rod body of the sliding round rods (212); chip leakage holes (213) are formed in two sides of the bottom of the lower groove (210).
5. The piano mark punching, slope shoveling and nail pressing multi-process intelligent robot system and process according to claim 1, wherein the piano mark punching, slope shoveling and nail pressing multi-process intelligent robot system comprises: the dust suction device comprises a dust suction motor (302), an air suction pipeline (303), a dust suction cover (304) and a dust suction ring (305); the dust collection motor (302) is arranged at one end of the air suction pipeline (303), and the other end of the air suction pipeline (303) is branched into an outer air pipe (306) and an inner air pipe (307); the dust hood (304) is correspondingly covered above the slope shoveling cutter (301), and an inner through hole (308) is formed in one side of the dust hood (304); the dust collection ring (305) is arranged around the outer side of the dust collection cover (304), and an outer communication opening (309) and a plurality of outer dust collection openings (310) are formed in the dust collection ring (305); the outer air pipe (306) is communicated with the outer communication port (309), and the inner air pipe (307) is communicated with the inner communication port (308).
6. The piano mark punching, slope shoveling and nail pressing multi-process intelligent robot system and process according to claim 5, wherein the piano mark punching, slope shoveling and nail pressing multi-process intelligent robot system comprises: the outer dust suction ports (310) are arranged on the outer ring surface of the dust suction ring (305), and the radius of the outer dust suction port (310) which is farther away from the outer communication port (309) is larger; the plurality of outer dust suction ports (310) are divided into a middle dust suction port (311) and a lower dust suction port (312), the opening of the middle dust suction port (311) is horizontally arranged, and the opening of the lower dust suction port (312) is obliquely and downwards arranged.
7. The piano mark punching, slope shoveling and nail pressing multi-process intelligent robot system and process according to claim 5, wherein the piano mark punching, slope shoveling and nail pressing multi-process intelligent robot system comprises: the rotation axial direction of the slope shoveling cutter (301) is the horizontal direction; the dust hood (304) is in a cuboid shape with a hollow lower part, the inner connecting port (308) is in a horn shape, the slope shoveling tool (301) is positioned on one side, opposite to the inner connecting port (308), in the dust hood (304), and an arc-shaped hood edge is arranged on one side, corresponding to the slope shoveling tool (301), of the hood body of the dust hood (304); the lower edge of the dust hood (304) is folded and bent inwards at an acute angle.
8. The piano mark punching, slope shoveling and nail pressing multi-process intelligent robot system and process according to claim 1, wherein the piano mark punching, slope shoveling and nail pressing multi-process intelligent robot system comprises: the feeding hopper (401) is hollow cylindrical, a spiral conveying plate (404) is arranged on the inner wall of the feeding hopper (401), and a rotating disc (405) is arranged at the bottom of the feeding hopper (401); the rotating disc (405) rotates to drive the stacking nails to move to the discharge end of the feeding hopper (401) along the material conveying plate (404); the plate body width of the material conveying plate (404) is gradually reduced from the lower end to the upper end of the spiral plate body.
9. The piano mark punching, slope shoveling and nail pressing multi-process intelligent robot system and process according to claim 8, wherein the piano mark punching, slope shoveling and nail pressing multi-process intelligent robot system comprises: the staple stacking and conveying mechanism comprises a conveying pipe (406), a push pin mechanism (407) and a steering pipe (408); the upper end of the conveying pipe (406) is connected with the discharge end of the hopper (401), the inner pipe hole section of the conveying pipe (406) is transversely elongated, and a dowel pin transversely enters the conveying pipe (406) and slides obliquely downwards along the conveying pipe (406); the lower end of the conveying pipe (406) is communicated with the upper end of the steering pipe (408); the push pin mechanism (407) is arranged on one side of the lower end of the conveying pipe (406) and pushes the staple in the conveying pipe (406) into the steering pipe (408), and the lower end of the steering pipe (406) is connected with the staple pressing head (402); the upper end to the lower end of the steering pipe (408) gradually transits from the transverse direction to the downward slant; the staple is turned over to be inclined downwards along the steering tube (408) and then enters the staple pressing head (402); the steering tube (408) is a transparent hose; a vertical clamping pipeline (409) is arranged inside the staple pressing head (402), and an output shaft of the staple pressing cylinder (403) is correspondingly positioned at an upper pipe orifice of the clamping pipeline (409); one side of centre gripping pipeline (409) is provided with ascending supplementary inlet pipe (410) of slant, the upper end of supplementary inlet pipe (410) with the lower extreme of steering tube (408) is connected.
10. The piano mark punching, slope shoveling and nail pressing multi-process intelligent robot system and process according to claim 1, wherein the piano mark punching, slope shoveling and nail pressing multi-process intelligent robot system comprises: the piano mark punching, slope shoveling and nail pressing process comprises the following steps:
the method comprises the following steps: fixing a piano mark on an object placing plate (102);
step two: adjusting the relative height of the first cross arm (104) and the upper surface of the mark;
step three: the punching drill bit (201) moves to the position right above the string code, downwards presses for punching, and moves along the string code under the matching of the first rotating disc (107), the second cross arm (105) and the object placing plate (102), so that the punching operation is completed;
step four: the slope shoveling tool (301) moves to the position right above the string code, downward shovels the slope, and moves along the string code under the matching of the first rotating disc (107), the second cross arm (105) and the object placing plate (102), so that slope shoveling operation is completed;
step five: the nail pressing device moves to the position right above the string code, the code nails are pressed into the corresponding code nail holes, and the nail pressing device moves along the string code under the matching of the second rotating disc (106), the second cross arm (105) and the object placing plate (102) to finish the nail pressing operation.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011155990.8A CN112466261A (en) | 2020-10-26 | 2020-10-26 | Multi-process intelligent robot system and process for punching, slope shoveling and nail pressing of piano mark |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011155990.8A CN112466261A (en) | 2020-10-26 | 2020-10-26 | Multi-process intelligent robot system and process for punching, slope shoveling and nail pressing of piano mark |
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| CN112466261A true CN112466261A (en) | 2021-03-09 |
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| CN (1) | CN112466261A (en) |
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