CN112461021B - Steam recovery heat exchange unit in aerated concrete industry - Google Patents
Steam recovery heat exchange unit in aerated concrete industry Download PDFInfo
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- CN112461021B CN112461021B CN202011304392.2A CN202011304392A CN112461021B CN 112461021 B CN112461021 B CN 112461021B CN 202011304392 A CN202011304392 A CN 202011304392A CN 112461021 B CN112461021 B CN 112461021B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D7/00—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F27/00—Control arrangements or safety devices specially adapted for heat-exchange or heat-transfer apparatus
- F28F27/02—Control arrangements or safety devices specially adapted for heat-exchange or heat-transfer apparatus for controlling the distribution of heat-exchange media between different channels
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- General Engineering & Computer Science (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Abstract
The invention discloses a steam recovery heat exchanger unit in the aerated concrete industry, which comprises a storage box, a heat exchange pipe and a collection box, wherein heaters are fixedly connected to two sides of the inner wall of the storage box, which are close to the top end, through bolts, and conveying pipes are fixedly connected to the middle parts of two sides of the periphery of the storage box, which are close to the bottom end, through bolts and flanges; the steam heating device can effectively accelerate the steam to rise when the controller starts the electromagnetic valve at the top of the heat exchange tube, thereby effectively reducing the guiding energy consumption during the steam conveying for conveying the conveying power during the steam recovery outside the collection box and the conveying tube by a user, ensuring that the user can more sufficiently convey the power during the secondary utilization during the actual utilization of the steam adding block for recovering the steam, and simultaneously effectively providing the required driving force for the user during the steam adding block material conveying by the position adjustment of the heat exchange box, thereby facilitating the user to more conveniently and flexibly implement the construction by the actual utilization of the steam adding block and further powerfully improving the operating efficiency of the steam adding block construction.
Description
Technical Field
The invention relates to the technical field of heat exchange units, in particular to a steam recovery heat exchange unit in the aerated concrete industry.
Background
The aerated block generally refers to an aerated concrete block, the aerated concrete block is a light porous, heat-insulating, good fireproof performance, nailable, sawable, planeable and novel building material with certain shock resistance, as early as the early thirty years, China starts to produce the product, and the aerated block is widely used in high-rise frame structure buildings, is an excellent novel building material, and has the advantages of environmental protection and the like, the aerated block needs to consume a lot of steam in actual application, so that the steam is recycled and reused as an important means for saving steam resources, and the steam recycling heat exchange unit in the prior art for the aerated block still has a plurality of defects in actual application, for example:
the steam adding block in the prior art can not timely and effectively recycle the used steam during actual building construction, so that the steam is greatly wasted, and the recovery heat exchange unit in the prior art can not be flexibly applied to the construction site to provide steam for users, so that the condition that the energy consumption is too large is easily caused by the extra power of the steam conveying, which is greatly increased, is easily met.
Disclosure of Invention
The invention aims to provide a steam recovery heat exchanger unit in the aerated concrete industry so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the steam recovery heat exchange unit in the aerated concrete industry comprises a storage box, a heat exchange tube and a collection box, wherein heaters are fixedly connected to two sides of the inner wall of the storage box through bolts, conveying tubes are fixedly connected to the middle parts of two sides of the periphery of the storage box, which are close to the top end, through bolts and flanges, first electromagnets are fixedly connected to the middle parts of two sides of the periphery of the storage box, through bolts and annular supports, the heat exchange tube is fixedly connected to the middle part of the upper surface of the storage box through bolts and flanges, the heat exchange tube is communicated with the storage box, electromagnetic valves are fixedly connected to the inner wall of the heat exchange tube, which is close to the top end and the bottom end, through bolts, the collection box is fixedly connected to the top end of the periphery of the heat exchange tube, the heat exchange tube is communicated with the collection box, a transmission tube is fixedly connected to the flanges through bolts on the upper surface of the collection box, and is communicated with the collection box, the collecting box is characterized in that the middle parts of two peripheral sides of the collecting box are respectively fixedly connected with a second electromagnet through bolts and an annular support, the heat exchange box is sleeved in a sliding mode in the periphery of the heat exchange tube, material guide pipes are inserted into the middle parts of two peripheral sides of the heat exchange box in a threaded mode, the upper surface and the lower surface of the periphery of the heat exchange box are respectively connected with a limiting frame through bolts in a fixed mode, the two ends of the limiting frame are respectively connected with a third electromagnet through bolts in a separated mode, the lower surface of the storage box is connected with a base through bolts in a fixed mode, the middle part of the lower surface of the inner wall of the base is connected with a storage battery through bolts in a fixed mode, the middle part of the front face of the base is rotatably connected with a cover plate through hinges, and the middle part of the front face of the cover plate is connected with a controller through screws in a fixed mode.
Preferably, the heater is U type structure, the heater is equipped with threely altogether, and arbitrary adjacent two interval size between the heater is the same, screw and fastener fixedly connected with heat-conducting plate are passed through to the peripheral middle part of heater, and arbitrary adjacent two interval size between the heat-conducting plate is the same, the heat-conducting plate lower surface is not on the coplanar with storage box inner wall lower surface.
Preferably, the conveying pipe is of an L-shaped structure, the lower surface of the conveying pipe and the lower surface of the inner wall of the storage box are arranged in a coplanar manner, guide grooves are formed in the middle parts of two ends of the lower surface of the inner wall of the storage box, and the guide grooves are communicated with the conveying pipe.
Preferably, the heat exchange tubes are provided with five heat exchange tubes, the space between any two adjacent heat exchange tubes is the same in size, the transmission tubes are provided with five transmission tubes, the space between any two adjacent transmission tubes is the same in size, and the axes of the heat exchange tubes and the axes of the transmission tubes are arranged in a collinear manner.
Preferably, the middle part of the periphery of the inner wall of the collecting box is fixedly connected with a first filter screen through screws, the position, close to the top end, of the periphery of the inner wall of the collecting box is fixedly connected with a second filter screen through screws, and the mesh number of the second filter screen is not smaller than that of the first filter screen.
Preferably, the top ends of two sides of the periphery of the collecting box are fixedly connected with fixing frames through bolts, the middle part of each fixing frame, close to one end, is sleeved with the conveying pipe, and the top ends of the conveying pipes are arranged in a coplanar manner.
Preferably, the material guide pipe is communicated with the heat exchange box, and the first electromagnet, the second electromagnet and the third electromagnet on two sides of the heat exchange box are all located on the same vertical plane.
Preferably, the base is of a boss type structure, the upper surface and the lower surface of the inner wall of the base are close to four corners and are fixedly connected with support frames through bolts, and the storage battery is located between the four support frames.
Preferably, the third electromagnet above the heat exchange box and the second electromagnet on the periphery of the collection box are driven by electromagnetic force, the third electromagnet below the heat exchange box and the first electromagnet on the periphery of the storage box are driven by electromagnetic force, and a heat conduction plate is fixedly connected between the adjacent surfaces of the heat exchange box and the heat exchange tube through screws.
Preferably, a first valve is fixedly connected to the periphery of the conveying pipe close to the top end through a screw, a second valve is fixedly connected to the periphery of the conveying pipe close to the bottom end through a screw, a third valve is fixedly connected to the periphery of the conveying pipe close to the top end through a screw, and a fourth valve is fixedly connected to the periphery of the material guide pipe close to one end through a screw.
Compared with the prior art, the invention has the beneficial effects that:
the invention supplies heat to the recovered gas-liquid conveyed by the conveying pipe by starting the heater in the storage box through the controller, so that the gas-liquid in the storage box is promoted to be activated and gasified, the steam activity is promoted again, a user starts the electromagnetic valve at the bottom in the heat exchange pipe through the controller, the activated steam can rapidly enter the heat exchange pipe to be accumulated, then the first electromagnetic valve, the second electromagnetic valve and the third electromagnetic valve are started again through the controller, the heat exchange box is effectively dragged by the limiting frame through magnetic force to move up and down on the periphery of the heat exchange pipe, and meanwhile, high-temperature fuel is conveyed into the heat exchange box through the material guide pipe, so that the steam activity in the heat exchange pipe can be further promoted, the steam rise can be effectively accelerated when the electromagnetic valve at the top of the heat exchange pipe is started through the controller, so that the conveying power for the user to convey the recovered steam to the outside through the collecting box and the conveying pipe can be effectively reduced The guide energy consumption during steam conveying for the user adds the vapour piece in the actual utilization and retrieves steam and implement the reutilization and can be more sufficient when carrying power, thereby simultaneously through the position adjustment to the heat transfer case can effectually for the user carry provide required drive power when adding the vapour piece material and thereby convenience of customers adds the vapour piece in the actual utilization and implements the operating efficiency who constructs and then the powerful promotion adds the operation efficiency that adds the vapour piece construction and has effectually remedied the not enough among the prior art more.
Drawings
FIG. 1 is a schematic view of an overall half-section configuration of the present invention;
FIG. 2 is a schematic view of a half-section of a heat exchange box according to the present invention;
FIG. 3 is a schematic view of a half-section structure of a heat exchange tube according to the present invention;
FIG. 4 is an enlarged view of the structure at A in FIG. 2;
FIG. 5 is a schematic view of a half-section of the base of the present invention;
FIG. 6 is a schematic view of the present invention.
In the figure: 1-a storage box; 11-a heater; 12-a thermally conductive plate; 13-a delivery pipe; 14-a first electromagnet; 2-heat exchange tube; 21-an electromagnetic valve; 3-a collection box; 31-a first screen; 32-a second screen; 33-a transfer pipe; 34-a second electromagnet; 35-a fixed mount; 4-a heat exchange box; 41-a material guide pipe; 42-a limiting frame; 43-a third electromagnet; 5-a base; 51-a support frame; 52-a storage battery; 53-cover plate; 54-a controller.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The first embodiment is as follows:
referring to fig. 1-6, the present invention provides a technical solution: the steam recovery heat exchanger unit in the aerated concrete industry comprises a storage box 1, a heat exchange pipe 2 and a collection box 3, wherein two sides of the inner wall of the storage box 1 are fixedly connected with heaters 11 through bolts, the heaters 11 are U-shaped structures, the number of the heaters 11 is three, the distance between any two adjacent heaters 11 is the same, the three heaters 11 can effectively supply heat to gas and liquid in the storage box 1 so as to improve the gas and liquid molecular activity, liquid is converted into gas, the gas activity is further improved, the middle parts of two sides of the periphery of the storage box 1, which are close to the bottom end, are fixedly connected with conveying pipes 13 through bolts and flanges, the conveying pipes 13 are L-shaped structures, the lower surfaces of the conveying pipes 13 and the lower surface of the inner wall of the storage box 1 are arranged in a coplanar manner, and the externally extracted steam block recovery gas and liquid can be effectively conveyed and transferred to the storage box 1 through the conveying pipes 13 to be stored, the middle parts of two ends of the lower surface of the inner wall of the storage box 1 are respectively provided with a guide groove which is communicated with the conveying pipe 13, the gas-liquid in the conveying pipe 13 and the gas-liquid in the storage box 1 are convenient to circulate through the guide grooves, the top ends of two sides of the periphery of the collecting box 3 are respectively fixedly connected with a fixing frame 35 through bolts, the middle part of the fixing frame 35 close to one end is sleeved with the conveying pipe 13, the top part of the conveying pipe 13 can be positioned through a fixing frame 25, the effect of strengthening the position of the conveying pipe 13 is achieved, the integral strength is higher, the first valve is fixedly connected with the periphery of the conveying pipe 13 close to the top end through screws, the pipe wall in the conveying pipe 13 can be effectively prevented from being polluted by dust and other impurities while the closed control of the conveying pipe 13 is realized through the first valve, and the second valve is fixedly connected with the periphery of the conveying pipe 13 close to the bottom end through screws, the gas-liquid in the storage box 1 can be effectively sealed and stored through the second valve, so that the gas-liquid in the storage box 1 can be quantitatively stored and is not mixed with the gas-liquid in the conveying pipe 13, and an isolation effect is achieved, the middle parts of two sides of the periphery of the storage box 1 are fixedly connected with the first electromagnet 14 through bolts and an annular support, the middle part of the upper surface of the storage box 1 is fixedly connected with the heat exchange pipe 2 through bolts and flanges, the heat exchange pipe 2 is of a hollow cylindrical structure, the heat exchange pipes 2 are provided with five heat exchange pipes, the space between any two adjacent heat exchange pipes 2 is the same in size, the heat exchange pipes 2 are communicated with the storage box 1, the gas-liquid in the storage box 1 can be effectively guided and conveyed through the heat exchange pipes 2, the electromagnetic valves 21 are fixedly connected to the inner wall of the heat exchange pipes 2 close to the top end and the bottom end through screws, and the on-off of the gas-liquid in the heat exchange pipes 2 can be effectively controlled through the electromagnetic valves 21, the top end of the periphery of the heat exchange tube 2 is fixedly connected with a collecting box 3 through a bolt, the heat exchange tube 2 is communicated with the collecting box 3, the activated gas and liquid can be effectively conveyed into the collecting box 3 through the heat exchange tube 2, the upper surface of the collecting box 3 is fixedly connected with a conveying tube 33 through a bolt and a flange, the conveying tubes 33 are provided with five conveying tubes 33, the distance between any two adjacent conveying tubes 33 is the same, the axial lines of the heat exchange tube 2 and the axial line of the conveying tube 33 are arranged in a collinear way, the conveying tube 33 is communicated with the collecting box 3, the activated gas and liquid can be effectively conveyed outwards through the conveying tube 33, the top end of the conveying tube 13 and the top end of the conveying tube 33 are arranged in a coplanar way, the periphery of the conveying tube 33, the position close to the top end is fixedly connected with a third valve through a screw, and the on-off of the gas and liquid conveying in the conveying tube 33 can be effectively controlled through the third valve, the middle parts of two sides of the periphery of the collecting box 3 are fixedly connected with second electromagnets 34 through bolts and an annular support, the periphery of the heat exchange tube 2 is sleeved with a heat exchange box 4 in a sliding manner, a heat conduction plate is fixedly connected between the adjacent surfaces of the heat exchange box 4 and the heat exchange tube 2 through screws, the heat exchange efficiency between the heat exchange box 4 and the heat exchange tube 2 can be improved through the heat conduction plate, the middle parts of two sides of the periphery of the heat exchange box 4 are respectively inserted with a material guide pipe 41 in a threaded manner, the material guide pipes 41 are communicated with the heat exchange box 4, refrigerating fluid or high-temperature fluid can be effectively conveyed into the heat exchange box 4 through the material guide pipes 4, a fourth valve is fixedly connected at one end part of the periphery of the material guide pipes 41 through screws, the on-off of the conveying of external refrigerating fluid or high-temperature fluid into the heat exchange box 4 can be effectively controlled through the fourth valve, and limiting frames 42 are fixedly connected with the upper surface and the lower surface of the periphery of the heat exchange box 4 through bolts, the two ends of the two opposite surfaces of the limiting frames 42 are fixedly connected with third electromagnets 43 through bolts, the first electromagnet 14, the second electromagnet 34 and the third electromagnet 43 on the two sides of the heat exchange box 4 are all positioned on the same vertical plane, the third electromagnet 43 above the heat exchange box 4 and the second electromagnet 34 on the periphery of the collection box 3 are driven through electromagnetic force, the third electromagnet 43 below the heat exchange box 4 and the first electromagnet 14 on the periphery of the storage box 1 are driven through electromagnetic force, the first electromagnet 14, the second electromagnet 34 and the third electromagnet 43 can effectively and conveniently regulate and control the position of the heat exchange box 4 on the periphery of the heat exchange tube 2 by a user, so that the gas-liquid heat exchange regulation and control in the heat exchange tube 2 can be effectively realized through the on-off control of the electromagnetic valve 21, the heat exchange efficiency in the heat exchange tube 2 is improved, the base 5 is fixedly connected to the lower surface of the storage box 1 through bolts, base 5 is boss type structure, 5 inner wall lower surface middle parts of base pass through bolt fixedly connected with battery 52, can effectually provide the electric energy for each electrical equipment through battery 52, 5 inner wall upper surfaces of base and lower surface are close to four corners department and all pass through bolt fixedly connected with support frame 51, battery 52 is located between four support frames 51, can effectually promote the support intensity of base 5 through support frame 51, 5 positive middle parts of base rotate through the hinge and are connected with apron 53, apron 53 openly middle part is through screw fixedly connected with controller 54, can convenience of customers implement to open and stop control to each electrical equipment through controller 54.
Example two:
referring to fig. 1-6, the present invention provides a technical solution: the steam recovery heat exchanger unit in the aerated concrete industry comprises a storage box 1, a heat exchange pipe 2 and a collection box 3, wherein two sides of the inner wall of the storage box 1 are fixedly connected with heaters 11 through bolts, the heaters 11 are U-shaped structures, the number of the heaters 11 is three, the distance between any two adjacent heaters 11 is the same, the three heaters 11 can effectively supply heat to gas and liquid in the storage box 1 so as to improve the gas and liquid molecular activity, liquid is converted into gas, the gas activity is further improved, the middle parts of two sides of the periphery of the storage box 1, which are close to the bottom end, are fixedly connected with conveying pipes 13 through bolts and flanges, the conveying pipes 13 are L-shaped structures, the lower surfaces of the conveying pipes 13 and the lower surface of the inner wall of the storage box 1 are arranged in a coplanar manner, and the externally extracted steam block recovery gas and liquid can be effectively conveyed and transferred to the storage box 1 through the conveying pipes 13 to be stored, the middle parts of two ends of the lower surface of the inner wall of the storage box 1 are respectively provided with a guide groove which is communicated with the conveying pipe 13, the gas-liquid in the conveying pipe 13 and the gas-liquid in the storage box 1 are convenient to circulate through the guide grooves, the top ends of two sides of the periphery of the collecting box 3 are respectively fixedly connected with a fixing frame 35 through bolts, the middle part of the fixing frame 35 close to one end is sleeved with the conveying pipe 13, the top part of the conveying pipe 13 can be positioned through a fixing frame 25, the effect of strengthening the position of the conveying pipe 13 is achieved, the integral strength is higher, the first valve is fixedly connected with the periphery of the conveying pipe 13 close to the top end through screws, the pipe wall in the conveying pipe 13 can be effectively prevented from being polluted by dust and other impurities while the closed control of the conveying pipe 13 is realized through the first valve, and the second valve is fixedly connected with the periphery of the conveying pipe 13 close to the bottom end through screws, the gas-liquid in the storage box 1 can be effectively sealed and stored through the second valve, so that the gas-liquid in the storage box 1 can be quantitatively stored and is not mixed with the gas-liquid in the conveying pipe 13, and an isolation effect is achieved, the middle parts of two sides of the periphery of the storage box 1 are fixedly connected with the first electromagnet 14 through bolts and an annular support, the middle part of the upper surface of the storage box 1 is fixedly connected with the heat exchange pipe 2 through bolts and flanges, the heat exchange pipe 2 is of a hollow cylindrical structure, the heat exchange pipes 2 are provided with five heat exchange pipes, the space between any two adjacent heat exchange pipes 2 is the same in size, the heat exchange pipes 2 are communicated with the storage box 1, the gas-liquid in the storage box 1 can be effectively guided and conveyed through the heat exchange pipes 2, the electromagnetic valves 21 are fixedly connected to the inner wall of the heat exchange pipes 2 close to the top end and the bottom end through screws, and the on-off of the gas-liquid in the heat exchange pipes 2 can be effectively controlled through the electromagnetic valves 21, the top end of the periphery of the heat exchange tube 2 is fixedly connected with a collecting box 3 through a bolt, the heat exchange tube 2 is communicated with the collecting box 3, the activated gas and liquid can be effectively conveyed into the collecting box 3 through the heat exchange tube 2, the upper surface of the collecting box 3 is fixedly connected with a conveying tube 33 through a bolt and a flange, the conveying tubes 33 are provided with five conveying tubes 33, the distance between any two adjacent conveying tubes 33 is the same, the axial lines of the heat exchange tube 2 and the axial line of the conveying tube 33 are arranged in a collinear way, the conveying tube 33 is communicated with the collecting box 3, the activated gas and liquid can be effectively conveyed outwards through the conveying tube 33, the top end of the conveying tube 13 and the top end of the conveying tube 33 are arranged in a coplanar way, the periphery of the conveying tube 33, the position close to the top end is fixedly connected with a third valve through a screw, and the on-off of the gas and liquid conveying in the conveying tube 33 can be effectively controlled through the third valve, the middle parts of two sides of the periphery of the collecting box 3 are fixedly connected with second electromagnets 34 through bolts and an annular support, the periphery of the heat exchange tube 2 is sleeved with a heat exchange box 4 in a sliding manner, a heat conduction plate is fixedly connected between the adjacent surfaces of the heat exchange box 4 and the heat exchange tube 2 through screws, the heat exchange efficiency between the heat exchange box 4 and the heat exchange tube 2 can be improved through the heat conduction plate, the middle parts of two sides of the periphery of the heat exchange box 4 are respectively inserted with a material guide pipe 41 in a threaded manner, the material guide pipes 41 are communicated with the heat exchange box 4, refrigerating fluid or high-temperature fluid can be effectively conveyed into the heat exchange box 4 through the material guide pipes 4, a fourth valve is fixedly connected at one end part of the periphery of the material guide pipes 41 through screws, the on-off of the conveying of external refrigerating fluid or high-temperature fluid into the heat exchange box 4 can be effectively controlled through the fourth valve, and limiting frames 42 are fixedly connected with the upper surface and the lower surface of the periphery of the heat exchange box 4 through bolts, the two ends of the two opposite surfaces of the limiting frames 42 are fixedly connected with third electromagnets 43 through bolts, the first electromagnet 14, the second electromagnet 34 and the third electromagnet 43 on the two sides of the heat exchange box 4 are all positioned on the same vertical plane, the third electromagnet 43 above the heat exchange box 4 and the second electromagnet 34 on the periphery of the collection box 3 are driven through electromagnetic force, the third electromagnet 43 below the heat exchange box 4 and the first electromagnet 14 on the periphery of the storage box 1 are driven through electromagnetic force, the first electromagnet 14, the second electromagnet 34 and the third electromagnet 43 can effectively and conveniently regulate and control the position of the heat exchange box 4 on the periphery of the heat exchange tube 2 by a user, so that the gas-liquid heat exchange regulation and control in the heat exchange tube 2 can be effectively realized through the on-off control of the electromagnetic valve 21, the heat exchange efficiency in the heat exchange tube 2 is improved, the base 5 is fixedly connected to the lower surface of the storage box 1 through bolts, the base 5 is of a boss type structure, the middle part of the lower surface of the inner wall of the base 5 is fixedly connected with a storage battery 52 through bolts, the storage battery 52 can effectively provide electric energy for each electrical device, the upper surface and the lower surface of the inner wall of the base 5 are close to four corners and are fixedly connected with support frames 51 through bolts, the storage battery 52 is positioned between the four support frames 51, the support strength of the base 5 can be effectively improved through the support frames 51, the middle part of the front surface of the base 5 is rotatably connected with a cover plate 53 through hinges, the middle part of the front surface of the cover plate 53 is fixedly connected with a controller 54 through screws, a user can conveniently control the start and stop of each electrical device through the controller 54, the middle part of the periphery of the heater 11 is fixedly connected with a heat conduction plate 12 through screws and clamping pieces, the space between any two adjacent heat conduction plates 12 is the same in size, and the lower surface of the heat conduction plate 12 is not on the same plane with the lower surface of the inner wall of the storage box 1, the gas-liquid activity in the storage box 1 can be effectively accelerated to improve the efficiency through the heat conducting plate 12, so that the energy consumption is reduced, and the energy-saving effect is realized.
Example three:
referring to fig. 1-6, the present invention provides a technical solution: the steam recovery heat exchanger unit in the aerated concrete industry comprises a storage box 1, a heat exchange pipe 2 and a collection box 3, wherein two sides of the inner wall of the storage box 1 are fixedly connected with heaters 11 through bolts, the heaters 11 are U-shaped structures, the number of the heaters 11 is three, the distance between any two adjacent heaters 11 is the same, the three heaters 11 can effectively supply heat to gas and liquid in the storage box 1 so as to improve the gas and liquid molecular activity, liquid is converted into gas, the gas activity is further improved, the middle parts of two sides of the periphery of the storage box 1, which are close to the bottom end, are fixedly connected with conveying pipes 13 through bolts and flanges, the conveying pipes 13 are L-shaped structures, the lower surfaces of the conveying pipes 13 and the lower surface of the inner wall of the storage box 1 are arranged in a coplanar manner, and the externally extracted steam block recovery gas and liquid can be effectively conveyed and transferred to the storage box 1 through the conveying pipes 13 to be stored, the middle parts of two ends of the lower surface of the inner wall of the storage box 1 are respectively provided with a guide groove which is communicated with the conveying pipe 13, the gas-liquid in the conveying pipe 13 and the gas-liquid in the storage box 1 are convenient to circulate through the guide grooves, the top ends of two sides of the periphery of the collecting box 3 are respectively fixedly connected with a fixing frame 35 through bolts, the middle part of the fixing frame 35 close to one end is sleeved with the conveying pipe 13, the top part of the conveying pipe 13 can be positioned through a fixing frame 25, the effect of strengthening the position of the conveying pipe 13 is achieved, the integral strength is higher, the first valve is fixedly connected with the periphery of the conveying pipe 13 close to the top end through screws, the pipe wall in the conveying pipe 13 can be effectively prevented from being polluted by dust and other impurities while the closed control of the conveying pipe 13 is realized through the first valve, and the second valve is fixedly connected with the periphery of the conveying pipe 13 close to the bottom end through screws, the gas-liquid in the storage box 1 can be effectively sealed and stored through the second valve, so that the gas-liquid in the storage box 1 can be quantitatively stored and is not mixed with the gas-liquid in the conveying pipe 13, and an isolation effect is achieved, the middle parts of two sides of the periphery of the storage box 1 are fixedly connected with the first electromagnet 14 through bolts and an annular support, the middle part of the upper surface of the storage box 1 is fixedly connected with the heat exchange pipe 2 through bolts and flanges, the heat exchange pipe 2 is of a hollow cylindrical structure, the heat exchange pipes 2 are provided with five heat exchange pipes, the space between any two adjacent heat exchange pipes 2 is the same in size, the heat exchange pipes 2 are communicated with the storage box 1, the gas-liquid in the storage box 1 can be effectively guided and conveyed through the heat exchange pipes 2, the electromagnetic valves 21 are fixedly connected to the inner wall of the heat exchange pipes 2 close to the top end and the bottom end through screws, and the on-off of the gas-liquid in the heat exchange pipes 2 can be effectively controlled through the electromagnetic valves 21, the top end of the periphery of the heat exchange tube 2 is fixedly connected with a collecting box 3 through a bolt, the heat exchange tube 2 is communicated with the collecting box 3, the activated gas and liquid can be effectively conveyed into the collecting box 3 through the heat exchange tube 2, the upper surface of the collecting box 3 is fixedly connected with a conveying tube 33 through a bolt and a flange, the conveying tubes 33 are provided with five conveying tubes 33, the distance between any two adjacent conveying tubes 33 is the same, the axial lines of the heat exchange tube 2 and the axial line of the conveying tube 33 are arranged in a collinear way, the conveying tube 33 is communicated with the collecting box 3, the activated gas and liquid can be effectively conveyed outwards through the conveying tube 33, the top end of the conveying tube 13 and the top end of the conveying tube 33 are arranged in a coplanar way, the periphery of the conveying tube 33, the position close to the top end is fixedly connected with a third valve through a screw, and the on-off of the gas and liquid conveying in the conveying tube 33 can be effectively controlled through the third valve, the middle parts of two sides of the periphery of the collecting box 3 are fixedly connected with second electromagnets 34 through bolts and an annular support, the periphery of the heat exchange tube 2 is sleeved with a heat exchange box 4 in a sliding manner, a heat conduction plate is fixedly connected between the adjacent surfaces of the heat exchange box 4 and the heat exchange tube 2 through screws, the heat exchange efficiency between the heat exchange box 4 and the heat exchange tube 2 can be improved through the heat conduction plate, the middle parts of two sides of the periphery of the heat exchange box 4 are respectively inserted with a material guide pipe 41 in a threaded manner, the material guide pipes 41 are communicated with the heat exchange box 4, refrigerating fluid or high-temperature fluid can be effectively conveyed into the heat exchange box 4 through the material guide pipes 4, a fourth valve is fixedly connected at one end part of the periphery of the material guide pipes 41 through screws, the on-off of the conveying of external refrigerating fluid or high-temperature fluid into the heat exchange box 4 can be effectively controlled through the fourth valve, and limiting frames 42 are fixedly connected with the upper surface and the lower surface of the periphery of the heat exchange box 4 through bolts, the two ends of the two opposite surfaces of the limiting frames 42 are fixedly connected with third electromagnets 43 through bolts, the first electromagnet 14, the second electromagnet 34 and the third electromagnet 43 on the two sides of the heat exchange box 4 are all positioned on the same vertical plane, the third electromagnet 43 above the heat exchange box 4 and the second electromagnet 34 on the periphery of the collection box 3 are driven through electromagnetic force, the third electromagnet 43 below the heat exchange box 4 and the first electromagnet 14 on the periphery of the storage box 1 are driven through electromagnetic force, the first electromagnet 14, the second electromagnet 34 and the third electromagnet 43 can effectively and conveniently regulate and control the position of the heat exchange box 4 on the periphery of the heat exchange tube 2 by a user, so that the gas-liquid heat exchange regulation and control in the heat exchange tube 2 can be effectively realized through the on-off control of the electromagnetic valve 21, the heat exchange efficiency in the heat exchange tube 2 is improved, the base 5 is fixedly connected to the lower surface of the storage box 1 through bolts, the base 5 is of a boss type structure, the middle part of the lower surface of the inner wall of the base 5 is fixedly connected with a storage battery 52 through bolts, the storage battery 52 can effectively provide electric energy for each electrical device, the upper surface and the lower surface of the inner wall of the base 5, which are close to four corners, of the inner wall are fixedly connected with support frames 51 through bolts, the storage battery 52 is positioned between the four support frames 51, the support strength of the base 5 can be effectively improved through the support frames 51, the middle part of the front surface of the base 5 is rotatably connected with a cover plate 53 through hinges, the middle part of the front surface of the cover plate 53 is fixedly connected with a controller 54 through screws, a user can conveniently control the starting and stopping of each electrical device through the controller 54, the middle part around the inner wall of the collecting box 3 is fixedly connected with a first filter screen 31 through screws, the position, which is close to the top end, around the inner wall of the collecting box 3 is fixedly connected with a second filter screen 32 through screws, the mesh number of the second filter screen 32 is not less than that of the first filter screen 31, and the gas-liquid in the circulation of the collecting box 3 can be effectively filtered through the first filter screen 31 and the second filter screen 32, so that the user is promoted to obtain a higher purity utilization effect when the steam adding block is recycled.
The working principle is as follows: when the device is used, the controller 54 starts the heater in the storage tank 1 to supply heat to the recovered gas and liquid conveyed by the conveying pipe 13, so that the gas and liquid in the storage tank 1 are promoted to be activated and gasified, the steam activity is promoted again, a user starts the electromagnetic valve 21 at the bottom in the heat exchange pipe 2 through the controller 54, the activated steam can rapidly enter the heat exchange pipe 2 to be accumulated, then the controller 54 starts the first electromagnetic valve 14, the second electromagnetic valve 34 and the third electromagnetic valve 43 again, so that the heat exchange tank 4 can be effectively dragged by the limiting frame 42 through magnetic force to move up and down on the periphery of the heat exchange pipe 2, meanwhile, high-temperature fuel is conveyed into the heat exchange tank 4 through the guide pipe 41, so that the steam activity in the heat exchange pipe 2 can be further promoted, and the steam rise can be effectively accelerated when the electromagnetic valve 21 at the top of the heat exchange pipe 2 is started by the controller 54, thereby for the user through collecting box 3 with transmit pipe 33 outside carry the power of carrying when retrieving steam and then the guide energy consumption when can effectual reduction steam transport, make the user in the actual utilization add vapour piece and retrieve the steam and implement the reutilization and can be more sufficient when carrying power, thereby provide required drive power through the position adjustment to heat exchange box 4 can be effectual for the user carries when adding vapour piece material and thereby convenience and flexibility and then powerful promotion add the operating efficiency that vapour piece construction was under construction when the actual utilization adds vapour piece implementation construction.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. Aerated concrete trade steam recovery heat exchanger unit, its characterized in that includes:
a storage box (1);
a heat exchange pipe (2); and
a collection box (3);
the two sides of the inner wall of the storage box (1) are fixedly connected with a heater (11) through bolts near the top end, the middle parts of the two sides of the periphery of the storage box (1) are fixedly connected with a conveying pipe (13) through bolts and flanges near the bottom end, and the middle parts of the two sides of the periphery of the storage box (1) are fixedly connected with a first electromagnet (14) through bolts and an annular support;
the middle part of the upper surface of the storage box (1) is fixedly connected with a heat exchange tube (2) through a bolt and a flange, the heat exchange tube (2) is communicated with the storage box (1), the inner wall of the heat exchange tube (2) close to the top end and the bottom end are fixedly connected with an electromagnetic valve (21) through screws, the peripheral top end of the heat exchange tube (2) is fixedly connected with a collection box (3) through a bolt, and the heat exchange tube (2) is communicated with the collection box (3);
the upper surface of the collecting box (3) is fixedly connected with a transmission pipe (33) through a bolt and a flange, the transmission pipe (33) is communicated with the collecting box (3), and the middle parts of two sides of the periphery of the collecting box (3) are fixedly connected with a second electromagnet (34) through bolts and an annular bracket;
the heat exchange tube (2) is sleeved with a heat exchange box (4) in a sliding mode, the middle portions of two sides of the periphery of the heat exchange box (4) are in threaded insertion connection with material guide tubes (41), the upper surface and the lower surface of the periphery of the heat exchange box (4) are fixedly connected with limiting frames (42) through bolts, and two ends of the two opposite surfaces of the limiting frames (42) are fixedly connected with third electromagnets (43) through bolts;
the storage box is characterized in that a base (5) is fixedly connected to the lower surface of the storage box (1) through bolts, a storage battery (52) is fixedly connected to the middle of the lower surface of the inner wall of the base (5) through bolts, an cover plate (53) is rotatably connected to the middle of the front face of the base (5) through hinges, and a controller (54) is fixedly connected to the middle of the front face of the cover plate (53) through screws.
2. The aerated concrete industry steam recovery heat exchanger unit of claim 1, wherein: heater (11) are U type structure, heater (11) are equipped with three altogether, and arbitrary adjacent two interval size between heater (11) is the same, screw and fastener fixedly connected with heat-conducting plate (12) are passed through to heater (11) peripheral middle part, and arbitrary adjacent two interval size between heat-conducting plate (12) is the same, heat-conducting plate (12) lower surface and storage box (1) inner wall lower surface are not on the coplanar.
3. The aerated concrete industry steam recovery heat exchanger unit of claim 1, wherein: conveyer pipe (13) are L type structure, conveyer pipe (13) lower surface and storage box (1) inner wall lower surface are coplane and arrange, storage box (1) inner wall lower surface both ends middle part has all been seted up the guiding groove, and the guiding groove communicates with each other with conveyer pipe (13).
4. The aerated concrete industry steam recovery heat exchanger unit of claim 1, wherein: the heat exchange tubes (2) are five in total, any two adjacent heat exchange tubes (2) are the same in space size, the transmission tubes (33) are five in total, any two adjacent transmission tubes (33) are the same in space size, and the axis lines of the heat exchange tubes (2) and the transmission tubes (33) are arranged in a collinear manner.
5. The aerated concrete industry steam recovery heat exchanger unit of claim 1, wherein: the middle part all around of inner wall of the collecting box (3) is fixedly connected with a first filter screen (31) through screws, the inner wall of the collecting box (3) is close to the top part all around and is fixedly connected with a second filter screen (32) through screws, and the mesh number of the second filter screen (32) is not smaller than that of the first filter screen (31).
6. The aerated concrete industry steam recovery heat exchanger unit of claim 1, wherein: the top ends of two peripheral sides of the collecting box (3) are fixedly connected with fixing frames (35) through bolts, the middle parts of the fixing frames (35) close to one end are sleeved with the conveying pipes (13), and the top ends of the conveying pipes (13) and the top ends of the conveying pipes (33) are arranged in a coplanar mode.
7. The aerated concrete industry steam recovery heat exchanger unit of claim 1, wherein: the material guide pipe (41) is communicated with the heat exchange box (4), and the first electromagnet (14), the second electromagnet (34) and the third electromagnet (43) on two sides of the heat exchange box (4) are all located on the same vertical plane.
8. The aerated concrete industry steam recovery heat exchanger unit of claim 1, wherein: base (5) are boss type structure, base (5) inner wall upper surface and lower surface are close to four corners department and all pass through bolt fixedly connected with support frame (51), battery (52) are located between four support frames (51).
9. The aerated concrete industry steam recovery heat exchanger unit of claim 1, wherein: the heat exchange box is characterized in that a third electromagnet (43) above the heat exchange box (4) and a second electromagnet (34) on the periphery of the collection box (3) are driven by electromagnetic force, the third electromagnet (43) below the heat exchange box (4) and a first electromagnet (14) on the periphery of the storage box (1) are driven by electromagnetic force, and a heat conduction plate is fixedly connected between the adjacent surfaces of the heat exchange box (4) and the heat exchange tube (2) through screws.
10. The aerated concrete industry steam recovery heat exchanger unit of claim 1, wherein: the conveying pipe is characterized in that a first valve is fixedly connected to the periphery of the conveying pipe (13) close to the top end through screws, a second valve is fixedly connected to the periphery of the conveying pipe (13) close to the bottom end through screws, a third valve is fixedly connected to the periphery of the conveying pipe (33) close to the top end through screws, and a fourth valve is fixedly connected to the periphery of the material guide pipe (41) close to one end through screws.
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| CN202011304392.2A CN112461021B (en) | 2020-11-19 | 2020-11-19 | Steam recovery heat exchange unit in aerated concrete industry |
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| CN112461021B true CN112461021B (en) | 2022-03-18 |
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| CN113758348B (en) * | 2021-09-23 | 2023-06-27 | 广东捷玛节能科技股份有限公司 | High-efficiency heat exchanger for recovering waste heat of flue gas |
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| JPH0225661A (en) * | 1988-07-15 | 1990-01-29 | Kawasaki Heavy Ind Ltd | Stored heat delivery device |
| CN204268458U (en) * | 2014-11-13 | 2015-04-15 | 绵阳市树人机电制造有限责任公司 | A kind of heat recovery steam post bake energy saver |
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