CN112460923A - Continuous DDGS drying equipment - Google Patents

Continuous DDGS drying equipment Download PDF

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Publication number
CN112460923A
CN112460923A CN202011437385.XA CN202011437385A CN112460923A CN 112460923 A CN112460923 A CN 112460923A CN 202011437385 A CN202011437385 A CN 202011437385A CN 112460923 A CN112460923 A CN 112460923A
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CN
China
Prior art keywords
drying
section
screw
ddgs
integrated
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202011437385.XA
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Chinese (zh)
Inventor
何德方
蒋伟
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Beier Machinery Co ltd
Original Assignee
Jiangsu Beier Machinery Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jiangsu Beier Machinery Co ltd filed Critical Jiangsu Beier Machinery Co ltd
Priority to CN202011437385.XA priority Critical patent/CN112460923A/en
Publication of CN112460923A publication Critical patent/CN112460923A/en
Pending legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B5/00Drying solid materials or objects by processes not involving the application of heat
    • F26B5/04Drying solid materials or objects by processes not involving the application of heat by evaporation or sublimation of moisture under reduced pressure, e.g. in a vacuum
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B17/00Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement
    • F26B17/18Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by rotating helical blades or other rotary conveyors which may be heated moving materials in stationary chambers, e.g. troughs
    • F26B17/20Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by rotating helical blades or other rotary conveyors which may be heated moving materials in stationary chambers, e.g. troughs the axis of rotation being horizontal or slightly inclined
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B23/00Heating arrangements
    • F26B23/04Heating arrangements using electric heating
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B25/00Details of general application not covered by group F26B21/00 or F26B23/00
    • F26B25/02Applications of driving mechanisms, not covered by another subclass
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B25/00Details of general application not covered by group F26B21/00 or F26B23/00
    • F26B25/06Chambers, containers, or receptacles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B25/00Details of general application not covered by group F26B21/00 or F26B23/00
    • F26B25/22Controlling the drying process in dependence on liquid content of solid materials or objects

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Molecular Biology (AREA)
  • Sustainable Development (AREA)
  • Drying Of Solid Materials (AREA)

Abstract

A continuous DDGS drying device relates to the technical field of feed production equipment; the first section of drying machine, the second section of drying machine, the third section of drying machine and the fourth section of drying machine are connected in series into an integrated drying structure through bolts and splines and are connected with a gear box, a driving motor is in driving connection with the gear box, a drying machine barrel screw and a heater are installed in the integrated drying structure, the drying machine barrel screw is connected with a screw thrust system, a cooling fan is installed at the bottom of the integrated drying structure, an exhaust system is installed at the top of the integrated drying structure, and a hopper is installed at one end of the integrated drying structure; the bottom of the integrated drying structure is connected to the sliding guide rail in a sliding mode through a machine barrel support. The invention can greatly improve the drying efficiency, reduce the loss of nutritional ingredients such as protein, fat, amino acid and the like in the DDGS feed, realize continuous, high-efficiency and high-quality drying and improve the added value of the DDGS feed.

Description

Continuous DDGS drying equipment
Technical Field
The invention relates to the technical field of feed production equipment, in particular to continuous DDGS drying equipment.
Background
In recent years, with the increase of domestic requirements for meat poultry, the import of DDGS in China is increased dramatically, and the DDGS becomes the first large market of the export of DDGS in the United states. However, the domestic research on DDGS is far from keeping up with the development of market demand, and is in the starting exploration stage in the research and production of DDGS feed drying equipment.
The influence of DDGS import on the Chinese feed industry is researched, and the fluctuation of the product price in the upstream and downstream markets is directly influenced. The DDGS is used as a feed raw material, and can relieve the great demand of the production of Chinese animal protein products on the feed. With the revocation of the anti-tipping survey of DDGS in China, the import of this material will be unavoidable and the use in feed will rise.
The appearance of DDGS increases a choice for China. DDGS refers to dried distillers grains and raffinate, which can be used as the main ingredient of feed, and can produce about 0.85-1 ton of DDGS (yellow-season, vengean-glary, 2010) per 1 ton of fuel ethanol. The corn can be continuously used for producing feed after being used for ethanol processing, and the demand pressure of the corn is directly reduced. Despite the rapid development of the ethanol processing industry in our country in recent years, aflatoxins present in corn remains a hindrance to the use of DDGS produced by our country as a feed material.
In order to overcome the defects in the domestic drying and preparation of DDGS, on one hand, the domestic implementation of a standard production process and a storage facility for providing a sufficient high-humidity resistant production environment are required; on the other hand, enterprises are required to actively develop DDGS research and development.
Compared with the original first generation adopted drying process, 4-6 sections of dryers are connected with a pull rod and a screw spline sleeve through a machine barrel flange to form an integrated type, the integrated type is similar to a building block type, material connection between each section of dryer needs to be conveyed through a spiral feeding machine, heat and nutrient components are wasted and lost in the conveying process, and continuous drying cannot be carried out, so that the nutrient components in the DDGS feed can be damaged, the grade of the DDGS feed is reduced, and the drying capacity is limited.
Disclosure of Invention
The invention aims to provide continuous DDGS drying equipment which is simple in structure, reasonable in design and convenient to use, aiming at the defects and shortcomings of the prior art.
In order to achieve the purpose, the invention adopts the technical scheme that: the dryer comprises a first section of dryer, a second section of dryer, a third section of dryer, a fourth section of dryer, a screw thrust system, a machine barrel support, a gear box, a driving motor, an electric control cabinet, a hopper, a dryer machine barrel screw, a heater, an exhaust system, a cooling fan and a sliding guide rail; the first section of drying machine, the second section of drying machine, the third section of drying machine and the fourth section of drying machine are connected in series into an integrated drying structure through bolts and splines and are connected with a gear box, a driving motor is in driving connection with the gear box, a drying machine barrel screw rod and a heater are installed in the integrated drying structure, the drying machine barrel screw rod is connected with a screw rod thrust system, a cooling fan is installed at the bottom of the integrated drying structure, an exhaust system is installed at the top of the integrated drying structure, and a hopper is installed at one end of the integrated drying structure; the bottom of the integrated drying structure is connected to the sliding guide rail in a sliding manner through a machine barrel support; the screw thrust system, the driving motor, the heater, the exhaust system and the cooling fan are respectively in circuit connection with the electric control cabinet.
Furthermore, the screw thrust system comprises an oil cylinder, a fixed seat and a connecting plate; the oil cylinder is fixed with the tail part of a screw rod of a drying machine barrel of the fourth section of drying machine through a fixing seat and is connected with a spline at the tail part of the screw rod of the drying machine barrel through a connecting plate.
The working principle of the invention is as follows: compressing and mixing the DDGS raw material through an extruder, drying the DDGS raw material under the heating action of a heater, and discharging water and volatile matters; a feeding hole and a discharging hole are not arranged on a machine barrel screw rod of each section of drying machine, materials are conveyed among the sections of drying machines without being connected through a spiral feeding machine, the materials are subjected to seamless continuous butt joint drying among the sections of drying machines, free combination can be carried out according to the condition of DDGS materials and the moisture content, reasonable number of the sections of drying machines is selected, the sections of drying machines are similar to building block type, and the sections of drying machines are connected in series and then driven by a motor and a gear box, so that the DDGS raw materials are dried continuously, the energy consumption and the material loss are reduced, and the drying efficiency is improved; 4-8 vacuum exhaust devices are arranged on each section of the dryer, each vacuum exhaust device is provided with a ball valve, and the opening and closing conditions of the vacuum devices can be controlled according to the moisture content condition of the DDGS material, so that the DDGS material is prevented from being pumped away by a vacuum pump. Each section of drier is provided with a set of vacuum pump system, the matched vacuum degree can be set according to the drying degree of each section of material, because the material is dried more and more backwards along with continuous drying and conveying, and the powdering degree is higher when the material is dried more and more, the vacuum degree of each section is controlled separately, so that material powder can be effectively prevented from being pumped away in vacuum, and waste and loss are reduced; the tail part of the screw of the last section of tail barrel is provided with a screw thrust system, and the thrust system adopts a hydraulic system to drive an oil cylinder to work to provide reasonable thrust for the screw, so that the stability and reliability of the male and female butt joint among the flowers of each section of screw can be ensured, and the flowers of the screw are always kept stable and reliable under the action of the hydraulic oil cylinder after the flowers of the screw are contacted with each other after being heated, expanded with heat and contracted with cold; the slidable supporting component is arranged below the machine barrel of each section of the drying machine, so that the machine barrel can be ensured to freely slide due to expansion caused by heat and contraction caused by cold at different heating temperatures, and the stability of the whole set of system is ensured; due to the adoption of an integrated structure, the joint of the screw and the machine barrel is more reliable, so that the effect of being not suitable for a cooling machine can be achieved by lengthening the number of the drying machines, and the final DDGS material is in a reasonable temperature range through different drying temperatures and drying processes of equipment without material saving, so that the content of nutrient components is improved, and the energy consumption is reduced; according to the invention, the conveying, compressing and mixing of the screw of the dryer cylinder are utilized, meanwhile, the water and the volatile matters in the DDGS are removed by virtue of the heating function of the heater, and the heating temperature of the heater can be controlled by the cooling fan to be always in a stable range, because the nutritional ingredients in the DDGS are extremely easy to decompose when meeting high temperature; the screw thrust system is connected with a spline at the tail part of a screw of the drying machine barrel through a connecting plate, and the head part of the oil cylinder 16 is provided with an adjusting screw pressure, so that the stroke of the oil cylinder can be finely adjusted according to the requirement.
After adopting the structure, the invention has the beneficial effects that: the continuous DDGS drying equipment can greatly improve the drying efficiency, reduce the loss of nutritional ingredients such as protein, fat, amino acid and the like in DDGS feed, realize continuous, high-efficiency and high-quality drying, and improve the added value of the DDGS feed.
Drawings
FIG. 1 is a block diagram of the present invention;
FIG. 2 is a top view of FIG. 1;
FIG. 3 is a block diagram of the screw thrust system of the present invention.
Description of reference numerals:
the dryer comprises a first section of dryer 1, a second section of dryer 2, a third section of dryer 3, a fourth section of dryer 4, a screw thrust system 5, a machine barrel support 6, a gear box 7, a driving motor 8, an electric control cabinet 9, a hopper 10, a dryer machine barrel screw 11, a heater 12, an exhaust system 13, a cooling fan 14, a sliding guide rail 15, an oil cylinder 16, a fixed seat 17 and a connecting plate 18.
Detailed Description
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Referring to fig. 1 to fig. 3, the following technical solutions are adopted in the present embodiment: the dryer comprises a first section of dryer 1, a second section of dryer 2, a third section of dryer 3, a fourth section of dryer 4, a screw thrust system 5, a machine barrel support 6, a gear box 7, a driving motor 8, an electric control cabinet 9, a hopper 10, a dryer machine barrel screw 11, a heater 12, an exhaust system 13, a cooling fan 14 and a sliding guide rail 15; the first section of drying machine 1, the second section of drying machine 2, the third section of drying machine 3 and the fourth section of drying machine 4 are connected in series into an integrated drying structure through bolts and splines and are connected with the gear box 7, the driving motor 8 is in driving connection with the gear box 7, a drying machine barrel screw 11 and a heater 12 are installed in the integrated drying structure, the drying machine barrel screw 11 is connected with the screw thrust system 5, the cooling fan 14 is installed at the bottom of the integrated drying structure, the exhaust system 13 is installed at the top of the integrated drying structure, and the hopper 10 is installed at one end of the integrated drying structure; the bottom of the integrated drying structure is connected on a sliding guide rail 15 in a sliding way through a machine barrel support 6; the screw thrust system 5, the driving motor 8, the heater 12, the exhaust system 13 and the cooling fan 14 are respectively in circuit connection with the electric control cabinet 9.
The screw thrust system 5 comprises an oil cylinder 16, a fixed seat 17 and a connecting plate 18; the oil cylinder 16 is fixed with the tail part of the screw rod 11 of the drying machine barrel of the fourth section of drying machine 4 through a fixed seat 17 and is connected with a spline at the tail part of the screw rod 11 of the drying machine barrel through a connecting plate 18.
The dryer barrel screw 11 is of a longer structure in the incongruous flat double screws, L/D is 11-16, the dryer barrel screw can be freely combined and lengthened according to needs, and the seamless butt joint type is adopted for barrel screw connection of the dryer without joints, so that materials are continuously conveyed and dried inside the barrel screw, and the processing efficiency of the feed is improved. The screw is provided with a compression and mixing tank at the front section of the exhaust system 13, so that the DDGS is fully compressed and mixed, the moisture in the DDGS is separated, and the uniformity of the melt is better. In addition, a plurality of exhaust systems 13 are designed on the upper part of the screw rod 11 of the drying machine barrel, under the action of the heater 12, moisture in the DDGS can be quickly volatilized, the air-cooled heater 11 which is made of ceramic heat preservation cotton and provided with cooling fins is used for heating the machine barrel, heating and cooling efficiency can be maximized, energy consumption can be saved, and temperature control of the machine barrel can be more accurate. The heater 11 is also provided with a cooling fan 14, and the processing temperature of the DDGS can be reasonably controlled by the control of the electric control cabinet 9, so that the nutrient components in the DDGS are protected.
The gear box 7 adopts the most advanced design in the world at present, is the four-axis structure, and this output torque that can improve the speed reducer greatly prolongs the life of machine. The speed reducer 7 and the drying machine barrel screw 11 are connected by involute splines, so that concentricity of the drying machine barrel screw 11 and the speed reducer is improved, and the machine can run more stably. Moreover, the screw can be assembled and disassembled more conveniently, and the screw assembling and disassembling device is particularly important particularly after the extruder runs for a long time.
The integrated drying structure is provided with a plurality of vacuumizing exhaust systems 13, each vacuumizing exhaust system 13 is provided with a ball valve, the opening and closing conditions of a vacuum device can be controlled according to the moisture content condition of the DDGS material, and the DDGS material is prevented from being pumped away by a vacuum pump. Every section of desiccator all has one set of vacuum pump system, can be according to the dry degree of every section of material, sets for assorted vacuum, because the material is carried along with continuous drying, and is more dry after, and the material is dry more, and the powderization degree just is higher, so through the vacuum of every section of separate control, can prevent effectively that the material powder from being taken away by the vacuum, reduces extravagant and loss.
The screw thrust system 5 is installed at the tail of the fourth section of the dryer 4, the thrust system adopts a hydraulic system to drive the oil cylinder to work, reasonable thrust is provided for the screw, and therefore stability and reliability in butt joint of male and female parts among the screw flowers can be guaranteed, and connection of each spline is always kept stable and reliable under the action of the hydraulic oil cylinder after the screw flowers are contacted with each other after being heated, expanded with heat and contracted with cold.
The slidable support assembly is arranged below the cylinder of each dryer, so that the cylinder can freely slide back and forth on the sliding guide rail 15 under the conditions of expansion and contraction of heat generated by different heating temperatures, the deformation of the cylinder caused by expansion and contraction of heat is eliminated, and the stability of the whole system is ensured.
The foregoing shows and describes the general principles and features of the present invention, together with the advantages thereof. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (2)

1. A continuous type DDGS drying equipment which is characterized in that: the dryer comprises a first section of dryer, a second section of dryer, a third section of dryer, a fourth section of dryer, a screw thrust system, a machine barrel support, a gear box, a driving motor, an electric control cabinet, a hopper, a dryer machine barrel screw, a heater, an exhaust system, a cooling fan and a sliding guide rail; the first section of drying machine, the second section of drying machine, the third section of drying machine and the fourth section of drying machine are connected in series into an integrated drying structure through bolts and splines and are connected with a gear box, a driving motor is in driving connection with the gear box, a drying machine barrel screw rod and a heater are installed in the integrated drying structure, the drying machine barrel screw rod is connected with a screw rod thrust system, a cooling fan is installed at the bottom of the integrated drying structure, an exhaust system is installed at the top of the integrated drying structure, and a hopper is installed at one end of the integrated drying structure; the bottom of the integrated drying structure is connected to the sliding guide rail in a sliding manner through a machine barrel support; the screw thrust system, the driving motor, the heater, the exhaust system and the cooling fan are respectively in circuit connection with the electric control cabinet.
2. The continuous DDGS drying apparatus of claim 1, wherein: the screw thrust system comprises an oil cylinder, a fixed seat and a connecting plate; the oil cylinder is fixed with the tail part of a screw rod of a drying machine barrel of the fourth section of drying machine through a fixing seat and is connected with a spline at the tail part of the screw rod of the drying machine barrel through a connecting plate.
CN202011437385.XA 2020-12-11 2020-12-11 Continuous DDGS drying equipment Pending CN112460923A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202011437385.XA CN112460923A (en) 2020-12-11 2020-12-11 Continuous DDGS drying equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202011437385.XA CN112460923A (en) 2020-12-11 2020-12-11 Continuous DDGS drying equipment

Publications (1)

Publication Number Publication Date
CN112460923A true CN112460923A (en) 2021-03-09

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CN202011437385.XA Pending CN112460923A (en) 2020-12-11 2020-12-11 Continuous DDGS drying equipment

Country Status (1)

Country Link
CN (1) CN112460923A (en)

Citations (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2093353U (en) * 1990-10-27 1992-01-15 北京燕山石油化工公司合成橡胶厂 Screw rod extrusion expansion drying machine
DE19613125C1 (en) * 1995-01-26 1997-04-10 Urban Dipl Ing Stricker Device for the heat treatment of bulk goods in screw conveyors
JP2001235281A (en) * 2000-02-24 2001-08-31 Asahi Sangyo Kk Drying apparatus equipped with screw conveyor
CN1447087A (en) * 2002-03-25 2003-10-08 金基台 Cyclone hot air drier
CN101790327A (en) * 2008-01-03 2010-07-28 温吉尔制造公司 Be used for single-screw extrusion machine through the processing of pretreated low viscous material
CN102059017A (en) * 2010-12-10 2011-05-18 北京化工大学 Double screw dehydrating equipment capable of realizing dehydrating, drying and puffing processes
CN102620537A (en) * 2012-04-24 2012-08-01 北京京城环保产业发展有限责任公司 Waste plastic drier
CN102741033A (en) * 2009-12-04 2012-10-17 联合碳化化学及塑料技术有限责任公司 Extruder screw
CN103517803A (en) * 2011-05-13 2014-01-15 Nfm焊接工程股份有限公司 Improved dewatering machine and process
CN109237918A (en) * 2018-09-19 2019-01-18 江苏贝尔机械有限公司 A kind of DDGS feed drying equipment and DDGS feed drying process
CN208789054U (en) * 2018-08-20 2019-04-26 东莞市杰伟机械制造有限公司 Extruder is used in the production of PET sheet material
CN209840660U (en) * 2019-04-25 2019-12-24 山东百禾生物技术有限公司 Continuous pipeline drying and dehydrating machine
CN210773311U (en) * 2019-07-15 2020-06-16 源创环境科技有限公司 Drum-type domestic waste drying equipment
CN112013667A (en) * 2020-09-03 2020-12-01 漳州市农业科学研究所 Bio-organic fertilizer apparatus for producing of prevention and control honey shaddock disease

Patent Citations (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2093353U (en) * 1990-10-27 1992-01-15 北京燕山石油化工公司合成橡胶厂 Screw rod extrusion expansion drying machine
DE19613125C1 (en) * 1995-01-26 1997-04-10 Urban Dipl Ing Stricker Device for the heat treatment of bulk goods in screw conveyors
JP2001235281A (en) * 2000-02-24 2001-08-31 Asahi Sangyo Kk Drying apparatus equipped with screw conveyor
CN1447087A (en) * 2002-03-25 2003-10-08 金基台 Cyclone hot air drier
CN101790327A (en) * 2008-01-03 2010-07-28 温吉尔制造公司 Be used for single-screw extrusion machine through the processing of pretreated low viscous material
CN102741033A (en) * 2009-12-04 2012-10-17 联合碳化化学及塑料技术有限责任公司 Extruder screw
CN102059017A (en) * 2010-12-10 2011-05-18 北京化工大学 Double screw dehydrating equipment capable of realizing dehydrating, drying and puffing processes
CN103517803A (en) * 2011-05-13 2014-01-15 Nfm焊接工程股份有限公司 Improved dewatering machine and process
CN102620537A (en) * 2012-04-24 2012-08-01 北京京城环保产业发展有限责任公司 Waste plastic drier
CN208789054U (en) * 2018-08-20 2019-04-26 东莞市杰伟机械制造有限公司 Extruder is used in the production of PET sheet material
CN109237918A (en) * 2018-09-19 2019-01-18 江苏贝尔机械有限公司 A kind of DDGS feed drying equipment and DDGS feed drying process
CN209840660U (en) * 2019-04-25 2019-12-24 山东百禾生物技术有限公司 Continuous pipeline drying and dehydrating machine
CN210773311U (en) * 2019-07-15 2020-06-16 源创环境科技有限公司 Drum-type domestic waste drying equipment
CN112013667A (en) * 2020-09-03 2020-12-01 漳州市农业科学研究所 Bio-organic fertilizer apparatus for producing of prevention and control honey shaddock disease

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Application publication date: 20210309

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