CN112458350A - Mo2FeB2 cermet material and preparation method thereof - Google Patents

Mo2FeB2 cermet material and preparation method thereof Download PDF

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Publication number
CN112458350A
CN112458350A CN202011266531.7A CN202011266531A CN112458350A CN 112458350 A CN112458350 A CN 112458350A CN 202011266531 A CN202011266531 A CN 202011266531A CN 112458350 A CN112458350 A CN 112458350A
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powder
mo2feb2
ball
sintering
cermet material
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银锐明
薛瑞萌
徐凯
吴泱
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Hunan University of Technology
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Hunan University of Technology
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C29/00Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides
    • C22C29/14Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides based on borides
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/04Making non-ferrous alloys by powder metallurgy
    • C22C1/05Mixtures of metal powder with non-metallic powder
    • C22C1/051Making hard metals based on borides, carbides, nitrides, oxides or silicides; Preparation of the powder mixture used as the starting material therefor
    • C22C1/053Making hard metals based on borides, carbides, nitrides, oxides or silicides; Preparation of the powder mixture used as the starting material therefor with in situ formation of hard compounds

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Powder Metallurgy (AREA)

Abstract

The invention discloses a Mo2FeB2 cermet material and a preparation method thereof. The material is prepared from ferromolybdenum powder, boron carbide powder, iron powder, chromium powder, nickel powder and a forming agent, has the characteristics of high hardness, good wear resistance and strong corrosion resistance, and can meet harsh service conditions. The invention also provides a preparation method of the material, which comprises the steps of mixing molybdenum iron powder, boron carbide powder, iron powder, chromium powder, nickel powder and a forming agent, performing ball milling treatment, drying treatment, press forming and sintering to obtain the material.

Description

Mo2FeB2 cermet material and preparation method thereof
Technical Field
The invention relates to the field of metal ceramic materials, in particular to a Mo2FeB2 metal ceramic material and a preparation method thereof.
Background
The cermet has the advantages of both metal and ceramic, and has low density, high hardness, high wear resistance, high heat conductivity and no cracking caused by fast cooling or heating. In addition, a ceramic coating with good air tightness, high melting point and poor heat transfer performance is coated on the surface of the metal, and the metal or alloy can be prevented from being oxidized or corroded at high temperature. The metal ceramic not only has the toughness, high thermal conductivity and good thermal stability of metal, but also has the characteristics of high temperature resistance, corrosion resistance, wear resistance and the like of ceramic. Cermets are widely used in the outer shells of rockets, missiles, and supersonic aircraft.
The Mo2FeB2 cermet material has excellent comprehensive performance and can be applied to the fields of wear resistance, high-temperature corrosion resistance and the like. The Chinese invention patent with the application number of 2019105720181 discloses a high-strength and high-toughness Mo2FeB 2-based cermet and a preparation method thereof, wherein Mo powder, FeB powder and Fe powder are used as raw materials, and are subjected to ball milling, drying and pre-sintering in a vacuum furnace to obtain an intermediate reaction product mainly comprising a Mo2FeB2 hard phase; then crushing the obtained intermediate reaction product to obtain intermediate reaction product powder; and then preparing metal ceramic mixed powder by taking the obtained intermediate reaction product powder, Fe powder, Cr powder, Ni powder and graphite powder as raw materials, performing processes of ball milling, mixing, press forming and the like, and finally completing final sintering in a vacuum furnace. According to the technical scheme, ferroboron is used as a boron source, and reacts with pure molybdenum powder as a molybdenum source and iron powder to generate Mo2FeB2, the method is high in cost, secondary mixing is required in the preparation process, the preparation process is complex, and popularization and application of the Mo2FeB2 metal ceramic material are limited.
Disclosure of Invention
The invention aims to solve the technical problem of providing the Mo2FeB2 metal ceramic material aiming at the defects of the Mo2FeB2 metal ceramic material and the preparation technology in the prior art, wherein the material is prepared from molybdenum iron powder, boron carbide powder, iron powder, chromium powder, nickel powder and a forming agent, and has the advantages of high hardness, good wear resistance, high working temperature and good toughness.
The invention also provides a preparation method of the Mo2FeB2 cermet material, which is to mix the raw materials with a forming agent, and obtain the Mo2FeB2 cermet material through ball milling treatment, drying treatment, press forming and sintering. The preparation method has the advantages of few raw material types and reasonable process design, and can be applied to industrial production in a large scale.
The invention also aims to solve another technical problem of providing the Mo2FeB2 metal ceramic material prepared by the Mo2FeB2 metal ceramic material preparation method.
The purpose of the invention is realized by the following technical scheme:
the Mo2FeB2 cermet material is prepared by taking ferromolybdenum powder, boron carbide powder, iron powder, chromium powder and nickel powder as raw materials and a forming agent, wherein the ferromolybdenum powder, the boron carbide powder, the iron powder, the chromium powder and the nickel powder account for the following percentages by weight: 75-83 wt% of molybdenum iron powder, 6-10 wt% of boron carbide powder, 5-10 wt% of iron powder, 1-3 wt% of chromium powder and 1-3 wt% of nickel powder.
Preferably, the percentage of the ferromolybdenum powder, the boron carbide, the iron powder, the chromium powder and the nickel powder is respectively as follows: 75-80 wt% of molybdenum iron powder, 6-10 wt% of boron carbide powder, 5-8 wt% of iron powder, 1-3 wt% of chromium powder and 1-3 wt% of nickel powder.
Further, the forming agent is any one of liquid paraffin, zinc stearate, polyvinyl butyral, polyethylene glycol or rubber gasoline solution.
Further, the mass ratio of the raw material to the forming agent is 1: (0.02-0.05).
The invention also provides a preparation method of the Mo2FeB2 cermet material, which comprises the following steps:
s1, uniformly mixing molybdenum iron powder, boron carbide powder, iron powder, chromium powder, nickel powder and a forming agent to obtain a mixture, and putting the mixture and a ball milling medium into a ball mill for ball milling to obtain a ball grinding material;
s2, drying the ball milling material prepared in the step S1;
s3, sieving the ball milling material dried in the step S2;
s4, pressing and forming the ball grinding material processed in the step S3 to obtain a blank;
s5, placing the blank prepared in the step S4 into a sintering furnace, and sintering and cooling to obtain the Mo2FeB2 cermet material.
Further, in step S1, the ball milling medium is one of absolute ethanol, gasoline, acetone, ethane, carbon tetrachloride or benzene; the grinding ball adopted in the ball mill is any one of a hard alloy ball, a steel ball or a steel jade ball; the ball material ratio is (4-10): 1; in step S1, the grain diameter of the ball grinding material is less than or equal to 1 μm.
Further, in the step S2, drying the ball grinding material by using an air-blast drying oven, wherein the drying temperature is 80-120 ℃, and the drying time is 12-48 hours; in the step S3, the mesh number of the screen is 50-150 meshes.
Further, in step S4, the press molding is compression molding or isostatic pressing, and the pressure is 100-300 MPa.
Further, the sintering in step S5 is any one of hot-pressing sintering, vacuum sintering, hot isostatic pressing sintering, or microwave sintering; the sintering process conditions were as follows:
the first stage is as follows: heating to 200-400 ℃ at the speed of 1-3 ℃/min under the condition that the vacuum degree is 5-10 Pa, and preserving heat for 30-120 min;
and a second stage: preserving the heat for 120-240 min at 900-1100 ℃;
and a third stage: sintering for 30min at 1200-1300 ℃.
A fourth stage: cooling along with the furnace temperature to obtain the Mo2FeB2 cermet material.
The invention carries out staged sintering on the green body formed by pressing, wherein the first stage mainly aims at degreasing, namely removing substances such as forming agents and the like added in the ball milling process, reducing the residue of impurities in the finished product, improving the purity of the product and being beneficial to ensuring the quality of the product.
A Mo2FeB2 cermet material prepared according to the above process.
Compared with the prior art, the invention has the beneficial effects that:
the Mo2FeB2 cermet material is prepared by taking ferromolybdenum powder, boron carbide, iron powder, chromium powder and nickel powder as raw materials and performing mixing, ball milling, drying, screening, molding and sintering, and the preparation method has the advantages of few raw material types and simple preparation process.
According to the invention, the ferromolybdenum powder is used as a molybdenum source, boron carbide is used as a boron source to react with iron and chromium carbide to generate the Mo2FeB2 ternary boride, and compared with the prior art in which ferroboron is used as a boron source to react with molybdenum powder as a molybdenum source and iron to prepare Mo2FeB2, the cost of the raw materials used in the invention is lower.
The Mo2FeB2 cermet material prepared by the method has the characteristics of high hardness, good wear resistance, high working temperature and good toughness, and can meet harsh service conditions.
Detailed Description
In order to facilitate understanding of the present invention, the present invention will be described in more detail with reference to the following examples, but the scope of the present invention is not limited to the following specific examples.
Unless otherwise defined, all terms of art used hereinafter have the same meaning as commonly understood by one of ordinary skill in the art. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the scope of the present invention.
Unless otherwise specifically stated, various raw materials, reagents, instruments, equipment and the like used in the present invention are commercially available or can be prepared by existing methods.
Example 1
The embodiment provides a preparation method of a Mo2FeB2 cermet material, which comprises the following steps:
s1, respectively weighing molybdenum iron powder, boron carbide powder, iron powder, chromium powder and nickel powder, wherein the mass ratio of the molybdenum iron powder to the boron carbide powder to the iron powder to the chromium powder to the nickel powder is 81:8:9: 1: 1; uniformly mixing the weighed raw materials with a forming agent liquid paraffin, wherein the mass ratio of the raw materials to the forming agent is 1:0.02, and obtaining a mixture; putting the mixture and ball milling medium absolute ethyl alcohol into a ball mill for ball milling, wherein the grinding balls used by the ball mill are hard alloy balls, and the ball-to-material ratio is 4: 1; ball milling to obtain ball grinding material with particle size not greater than 1 micron;
s2, putting the ball-milled material prepared in the step S1 into an air-blowing drying oven, and drying for 48 hours at the temperature of 80 ℃;
s3, screening the dried ball-milled material obtained in the step S2, wherein the mesh number of the screen is 150 meshes;
s4, carrying out compression molding on the ball grinding material processed in the step S3 under the pressure of 100MPa to obtain a blank;
s5, carrying out hot-pressing sintering on the green body prepared in the step S4, wherein the sintering process is as follows:
the first stage is as follows: heating to 200-400 ℃ at the speed of 1-3 ℃/min under the condition that the vacuum degree is 5-10 Pa, and preserving heat for 30-120 min;
and a second stage: preserving the heat for 120-240 min at 900-1100 ℃;
and a third stage: sintering for 30min at 1200-1300 ℃.
A fourth stage: cooling along with the furnace temperature to obtain the Mo2FeB2 cermet material.
Example 2
The embodiment provides a preparation method of a Mo2FeB2 cermet material, which comprises the following steps:
s1, respectively weighing molybdenum iron powder, boron carbide powder, iron powder, chromium powder and nickel powder, wherein the mass ratio of the molybdenum iron powder to the boron carbide powder to the iron powder to the chromium powder to the nickel powder is 78:8:10: 2: 2; uniformly mixing the weighed raw materials with a forming agent zinc stearate, wherein the mass ratio of the raw materials to the forming agent is 1:0.03, and obtaining a mixture; putting the mixture and ball milling medium gasoline into a ball mill for ball milling, wherein the grinding balls used by the ball mill are hard alloy balls, and the ball-to-material ratio is 4: 1; ball milling to obtain ball grinding material with particle size not greater than 1 micron;
s2, putting the ball-milled material prepared in the step S1 into an air-blowing drying oven, and drying for 20 hours at the temperature of 90 ℃;
s3, screening the dried ball-milled material obtained in the step S2, wherein the mesh number of the screen is 200 meshes;
s4, carrying out compression molding on the ball grinding material processed in the step S3 under the pressure of 200MPa to obtain a blank;
s5, carrying out hot-pressing sintering on the green body prepared in the step S4, wherein the sintering process is as follows:
heating to 200-400 ℃ at the speed of 1-3 ℃/min under the condition that the vacuum degree is 5-10 Pa, and preserving heat for 30-120 min;
and a second stage: preserving the heat for 120-240 min at 900-1100 ℃;
and a third stage: sintering for 30min at 1200-1300 ℃.
A fourth stage: cooling along with the furnace temperature to obtain the Mo2FeB2 cermet material.
Example 3
The embodiment provides a preparation method of a Mo2FeB2 cermet material, which comprises the following steps:
s1, respectively weighing molybdenum iron powder, boron carbide powder, iron powder, chromium powder and nickel powder in a mass ratio of 80:7:8:2: 3; uniformly mixing the weighed raw materials with a forming agent polyvinyl butyral, wherein the mass ratio of the raw materials to the forming agent is 1:0.04, and obtaining a mixture; putting the mixture and a ball milling medium acetone into a ball mill for ball milling, wherein the grinding balls used by the ball mill are steel balls, and the ball-to-material ratio is 6: 1; ball milling to obtain ball grinding material with particle size not greater than 1 micron;
s2, putting the ball-milled material prepared in the step S1 into an air-blast drying oven, and drying for 30 hours at the temperature of 100 ℃;
s3, screening the dried ball-milled material obtained in the step S2, wherein the mesh number of the screen is 100 meshes;
s4, isostatic pressing the ball grinding material processed in the step S3 under the pressure of 200MPa to obtain a blank;
s5, carrying out hot-pressing sintering on the green body prepared in the step S4, wherein the sintering process is as follows:
the first stage is as follows: heating to 200-400 ℃ at the speed of 1-3 ℃/min under the condition that the vacuum degree is 5-10 Pa, and preserving heat for 30-120 min;
and a second stage: preserving the heat for 120-240 min at 900-1100 ℃;
and a third stage: sintering for 30min at 1200-1300 ℃.
A fourth stage: cooling with the furnace temperature to obtain the Mo2FeB2 cermet material
Example 4
The embodiment provides a preparation method of a Mo2FeB2 cermet material, which comprises the following steps:
s1, respectively weighing molybdenum iron powder, boron carbide powder, iron powder and chromium powder according to the mass ratio of 83:6:7: 2: 2; uniformly mixing the weighed raw materials with a forming agent polyethylene glycol, wherein the mass ratio of the raw materials to the forming agent is 1:0.05, and obtaining a mixture; putting the mixture and a ball milling medium ethane into a ball mill for ball milling, wherein the grinding balls used by the ball mill are steel balls, and the ball-to-material ratio is 8: 1; ball milling to obtain ball grinding material with particle size not greater than 1 micron;
s2, putting the ball-milled material prepared in the step S1 into an air-blowing drying oven, and drying for 36 hours at the temperature of 110 ℃;
s3, screening the dried ball-milled material obtained in the step S2 to obtain a screen mesh with the mesh number of 120 meshes;
s4, isostatic pressing the ball grinding material processed in the step S3 under the pressure of 260MPa to obtain a blank;
s5, carrying out hot isostatic pressing sintering on the green body prepared in the step S4, wherein the sintering process is as follows:
the first stage is as follows: heating to 200-400 ℃ at the speed of 1-3 ℃/min under the condition that the vacuum degree is 5-10 Pa, and preserving heat for 30-120 min;
and a second stage: preserving the heat for 120-240 min at 900-1100 ℃;
and a third stage: sintering for 30min at 1200-1300 ℃.
A fourth stage: cooling along with the furnace temperature to obtain the Mo2FeB2 cermet material.
The Mo2FeB2 cermet materials prepared in examples 1-5 were subjected to various performance tests, and the results are shown in Table 1:
TABLE 1
Relative density (%) Hardness (HRA) Bending strength (MPa)
Example 1 98.8~99.5 86.1~89.2 1384~1589
Example 2 99.2~99.7 87.5~90.3 1397~1595
Example 3 98.9~99.2 85.2~88.4 1435~1652
Example 4 98.7~99.3 86.3~893 1452~1675
It should be understood that the above examples are only for clearly illustrating the technical solutions of the present invention, and are not intended to limit the embodiments of the present invention. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the claims of the present invention.

Claims (10)

1. The Mo2FeB2 cermet material is characterized by being prepared by taking ferromolybdenum powder, boron carbide powder, iron powder, chromium powder and nickel powder as raw materials and a forming agent, wherein the ferromolybdenum powder, the boron carbide powder, the iron powder, the chromium powder and the nickel powder account for the following percentages in terms of the total weight of the raw materials: 75-83 wt% of molybdenum iron powder, 6-10 wt% of boron carbide powder, 5-10 wt% of iron powder, 1-3 wt% of chromium powder and 1-3 wt% of nickel powder.
2. The Mo2FeB2 cermet material as claimed in claim 1, wherein the Mo2Fe powder, the B carbide, the Fe powder, the Cr powder and the Ni powder respectively account for: 75-80 wt% of molybdenum iron powder, 6-10 wt% of boron carbide powder, 5-8 wt% of iron powder, 1-3 wt% of chromium powder and 1-3 wt% of nickel powder.
3. The Mo2FeB2 cermet material as claimed in claim 1, wherein the forming agent is any one of liquid paraffin, zinc stearate, polyvinyl butyral, polyethylene glycol or rubber gasoline solution.
4. The Mo2FeB2 cermet material as claimed in claim 3, wherein the mass ratio of the raw material to the forming agent is 1: (0.02-0.05).
5. A preparation method of the Mo2FeB2 cermet material as defined in any one of claims 1-4, comprising the following steps:
s1, uniformly mixing molybdenum iron powder, boron carbide powder, iron powder, chromium powder, nickel powder and a forming agent to obtain a mixture, and putting the mixture and a ball milling medium into a ball mill for ball milling to obtain a ball grinding material;
s2, drying the ball milling material prepared in the step S1;
s3, sieving the ball milling material dried in the step S2;
s4, pressing and forming the ball grinding material processed in the step S3 to obtain a blank;
s5, placing the blank prepared in the step S4 into a sintering furnace, and sintering and cooling to obtain the Mo2FeB2 cermet material.
6. The method for preparing a Mo2FeB2 cermet material according to claim 5, wherein the ball milling medium in step S1 is one of absolute ethanol, gasoline, acetone, ethane, carbon tetrachloride or benzene; the grinding ball adopted in the ball mill is any one of a hard alloy ball, a steel ball or a steel jade ball; the ball material ratio is (4-10): 1; in step S1, the grain diameter of the ball grinding material is less than or equal to 1 μm.
7. The method for preparing the Mo2FeB2 cermet material as claimed in claim 5, wherein the drying in step S2 is carried out by drying the ball-shaped abrasive material in an air-blast drying oven at 80-120 ℃ for 12-48 hours; in the step S3, the mesh number of the screen is 50-150 meshes.
8. The method for preparing the Mo2FeB2 cermet material as claimed in claim 5, wherein the press forming in step S4 is compression molding or isostatic pressing, and the pressure is 100-300 MPa.
9. The method for preparing a Mo2FeB2 cermet material as claimed in claim 5, wherein the sintering in step S5 is any one of hot pressing sintering, vacuum sintering, hot isostatic pressing sintering or microwave sintering; the sintering process conditions were as follows:
the first stage is as follows: heating to 200-400 ℃ at the speed of 1-3 ℃/min under the condition that the vacuum degree is 5-10 Pa, and preserving heat for 30-120 min;
and a second stage: preserving the heat for 120-240 min at 900-1100 ℃;
and a third stage: sintering for 30min at 1200-1300 ℃.
A fourth stage: cooling along with the furnace temperature to obtain the Mo2FeB2 cermet material.
10. The Mo2FeB2 cermet material prepared by the preparation method of any one of claims 5-9.
CN202011266531.7A 2020-11-13 2020-11-13 Mo2FeB2 cermet material and preparation method thereof Pending CN112458350A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115786758A (en) * 2022-11-25 2023-03-14 西安近代化学研究所 Mo 2 FeB 2 Preparation method of-TiN-based composite material

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Publication number Priority date Publication date Assignee Title
CN106916986A (en) * 2017-02-22 2017-07-04 三峡大学 A kind of inexpensive Mo2FeB2The preparation method of based ceramic metal
CN109402480A (en) * 2018-11-07 2019-03-01 湖南工业大学 A kind of WCoB cermet material and preparation method thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106916986A (en) * 2017-02-22 2017-07-04 三峡大学 A kind of inexpensive Mo2FeB2The preparation method of based ceramic metal
CN109402480A (en) * 2018-11-07 2019-03-01 湖南工业大学 A kind of WCoB cermet material and preparation method thereof

Non-Patent Citations (1)

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Title
薛瑞萌;银锐明;吴泱;徐凯;皮伟强;: "B_4C制备Mo_2FeB_2金属陶瓷烧结过程中的相变及微观组织的演变过程" *

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115786758A (en) * 2022-11-25 2023-03-14 西安近代化学研究所 Mo 2 FeB 2 Preparation method of-TiN-based composite material
CN115786758B (en) * 2022-11-25 2024-05-10 西安近代化学研究所 Mo (molybdenum)2FeB2Preparation method of-TiN-based composite material

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Application publication date: 20210309