CN112457934A - Boiling pot system capable of accurately measuring sugar - Google Patents
Boiling pot system capable of accurately measuring sugar Download PDFInfo
- Publication number
- CN112457934A CN112457934A CN202011442483.2A CN202011442483A CN112457934A CN 112457934 A CN112457934 A CN 112457934A CN 202011442483 A CN202011442483 A CN 202011442483A CN 112457934 A CN112457934 A CN 112457934A
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- China
- Prior art keywords
- sugar
- control valve
- controller
- meter
- pot
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- 238000009835 boiling Methods 0.000 title claims abstract description 38
- 238000005070 sampling Methods 0.000 claims abstract description 34
- 238000005259 measurement Methods 0.000 claims abstract description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 15
- 230000001105 regulatory effect Effects 0.000 claims description 10
- 235000013405 beer Nutrition 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 235000015097 nutrients Nutrition 0.000 abstract description 5
- 101100298222 Caenorhabditis elegans pot-1 gene Proteins 0.000 description 10
- 238000000034 method Methods 0.000 description 6
- 238000004140 cleaning Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- CVHZOJJKTDOEJC-UHFFFAOYSA-N saccharin Chemical compound C1=CC=C2C(=O)NS(=O)(=O)C2=C1 CVHZOJJKTDOEJC-UHFFFAOYSA-N 0.000 description 4
- 240000004808 Saccharomyces cerevisiae Species 0.000 description 3
- 230000001276 controlling effect Effects 0.000 description 3
- 229940081974 saccharin Drugs 0.000 description 3
- 235000019204 saccharin Nutrition 0.000 description 3
- 239000000901 saccharin and its Na,K and Ca salt Substances 0.000 description 3
- 238000010924 continuous production Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12C—BEER; PREPARATION OF BEER BY FERMENTATION; PREPARATION OF MALT FOR MAKING BEER; PREPARATION OF HOPS FOR MAKING BEER
- C12C7/00—Preparation of wort
- C12C7/20—Boiling the beerwort
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/02—Devices for withdrawing samples
- G01N1/10—Devices for withdrawing samples in the liquid or fluent state
- G01N1/14—Suction devices, e.g. pumps; Ejector devices
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N33/00—Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
- G01N33/02—Food
- G01N33/14—Beverages
- G01N33/146—Beverages containing alcohol
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- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Engineering & Computer Science (AREA)
- General Health & Medical Sciences (AREA)
- Food Science & Technology (AREA)
- Biochemistry (AREA)
- Organic Chemistry (AREA)
- Immunology (AREA)
- Pathology (AREA)
- General Physics & Mathematics (AREA)
- Analytical Chemistry (AREA)
- Physics & Mathematics (AREA)
- Hydrology & Water Resources (AREA)
- Zoology (AREA)
- Wood Science & Technology (AREA)
- Bioinformatics & Cheminformatics (AREA)
- General Engineering & Computer Science (AREA)
- Genetics & Genomics (AREA)
- Medicinal Chemistry (AREA)
- Sampling And Sample Adjustment (AREA)
- Distillation Of Fermentation Liquor, Processing Of Alcohols, Vinegar And Beer (AREA)
Abstract
The invention discloses a boiling pot system capable of accurately measuring sugar, which relates to the technical field of beer production and mainly solves the technical problem that the existing boiling pot has poor wort measurement accuracy. The invention samples the wort in the boiling pot in real time through the sampling tube, and measures sugar through the sugar meter, so that the real-time performance and the accuracy are high, the consistency of the chromaticity and the nutrient of the wort in each pot can be ensured, and the stability of the beer production quality is ensured.
Description
Technical Field
The invention relates to the technical field of beer production, in particular to a boiling pot system capable of accurately measuring sugar.
Background
At present, in the process of producing beer, wort is boiled through steam heat transfer, and redundant moisture in the wort is evaporated to reach the concentration required by the beer, so that nutrients are provided for yeast. The existing online sugar measuring instrument is directly arranged in a boiling pot, and in the boiling process, if the online sugar measuring instrument is used, because the viscosity of wort is high, and the boiling of a continuous production pot head is not cleaned, the sugar measuring instrument cannot be used, whether the sugar degree required by yeast is required can be judged only by manually measuring sugar at regular time, but the manual sugar measurement has measurement delay and measurement errors of manual instability, the too low boiling sugar degree affects the propagation of the yeast, and the too high boiling sugar degree means that the chroma of beer is affected in the boiling time process.
Disclosure of Invention
The present invention is directed to solve the above-mentioned problems of the prior art, and an object of the present invention is to provide a boiling pan system capable of accurately measuring sugar.
The technical scheme of the invention is as follows: the utility model provides a can accurate survey boiling pot system of sugar, includes the pot of boiling, still includes sampling tube, controller, the input of sampling tube is connected the bottom of the pot of boiling, the output of sampling tube is connected the top of the pot of boiling, be equipped with first control valve, sample pump, sugar meter in proper order from input to output on the sampling tube, controller electric connection pot, first control valve, sample pump, sugar meter of boiling.
As a further improvement, a flow meter electrically connected with the controller is arranged on the sampling tube.
Further, the flow meter is close to the input end or the output end of the sugar meter.
And the bypass pipe is connected in parallel with the sugar meter and the flow meter, and is provided with an adjusting valve electrically connected with the controller.
Furthermore, a hot water pipe is arranged on the sampling pipe between the first control valve and the sampling pump, and a second control valve electrically connected with the controller is arranged on the hot water pipe.
Furthermore, a third control valve electrically connected with the controller is arranged on the sampling pipe between the output end of the bypass pipe and the boiling pot.
Furthermore, a fourth control valve electrically connected with the controller is further arranged on the bypass pipe.
Furthermore, a drain pipe is arranged on the bypass pipe between the regulating valve and the fourth control valve, and a fifth control valve electrically connected with the controller is arranged on the drain pipe.
Further, the sugar meter is a U-shaped tube densimeter.
Further, the controller is a PLC controller.
Advantageous effects
Compared with the prior art, the invention has the advantages that:
1. according to the invention, the wort in the boiling pot is sampled in real time through the sampling tube, and sugar is measured through the sugar meter, so that the circulating dynamic sugar measurement can be realized, the real-time performance and the accuracy are high, the consistency of the chromaticity and the nutrient of the wort in each pot can be ensured, and the stability of the beer production quality is ensured.
2. The bypass pipe is connected in parallel with the sugar meter and the flow meter, and the regulating valve is arranged on the bypass pipe, so that the effects of eliminating water hammer and controlling flow velocity can be achieved, the sugar meter is protected from being impacted by high pressure, the saccharin degree can be ensured by stable flow velocity, the strength for cleaning the sugar meter is ensured, and efficient, stable and accurate sugar measurement is realized.
3. According to the invention, by arranging the hot water pipe and the drain pipe, hot water can be intermittently introduced to clean the sugar meter in the sugar measuring process, so that the influence on the sugar measuring precision caused by excessive adhesion of wort on the sugar meter is prevented, and the saccharin measuring degree and stability of the system are ensured.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Wherein: 1-a boiling pot, 2-a sampling pipe, 3-a first control valve, 4-a sampling pump, 5-a sugar meter, 6-a flow meter, 7-a bypass pipe, 8-a regulating valve, 9-a hot water pipe, 10-a second control valve, 11-a third control valve, 12-a fourth control valve, 13-a drain pipe and 14-a fifth control valve.
Detailed Description
The invention will be further described with reference to specific embodiments shown in the drawings.
Referring to fig. 1, a pot system of boiling that can accurately survey sugar, including the pot 1 of boiling, still include sampling tube 2, controller, the bottom of pot 1 of boiling is connected to the input of sampling tube 2, the top of pot 1 of boiling is connected to the output of sampling tube 2, be equipped with first control valve 3 from input to output in proper order on the sampling tube 2, sample pump 4, sugar meter 5, controller electric connection pot 1 of boiling, first control valve 3, sample pump 4, sugar meter 5. The wort of the boiling pot 1 is sampled in real time through the sampling tube 2, and the sugar is measured through the sugar meter 5, so that the circulating dynamic sugar measurement can be realized, the real-time performance is high, the accuracy is high, the consistency of the chromaticity and the nutrient of the wort in each pot can be ensured, and the stability of the beer production quality is ensured.
The sampling tube 2 is provided with a flowmeter 6 which is electrically connected with the controller, and the flowmeter 6 is close to the input end or the output end of the sugar meter 5. This system is still including connecting in parallel in bypass pipe 7 of sugar meter 5 and flowmeter 6, as shown in fig. 1, flowmeter 6 is close to the output of sugar meter 5, sampling tube 2 of sugar meter 5 input department is connected to the input of bypass pipe 7, sampling tube 2 of flowmeter 6 low reaches is connected to the output of bypass pipe 7, be equipped with the governing valve 8 of electric connection controller on the bypass pipe 7, can adjust the flow of flowing through sugar meter 5 through governing valve 8, can play the effect of eliminating water hammer and control velocity of flow, thereby protect sugar meter 5 and avoid the impact of high pressure, the saccharin degree can also be guaranteed to stable velocity of flow, ensure to wash the intensity of sugar meter, realize high-efficiently, stably, accurately survey sugar.
A hot water pipe 9 is arranged on the sampling pipe 2 between the first control valve 3 and the sampling pump 4 and used for cleaning the boiling pot 1, the sampling pipe 2, the sugar meter 5 and the bypass pipe 7, and a second control valve 10 electrically connected with the controller is arranged on the hot water pipe 9.
A third control valve 11 electrically connected with the controller is arranged on the sampling pipe 2 between the output end of the bypass pipe 7 and the boiling pot 1, a fourth control valve 12 electrically connected with the controller is also arranged on the bypass pipe 7, a drain pipe 13 is arranged on the bypass pipe 7 between the regulating valve 8 and the fourth control valve 12, and a fifth control valve 14 electrically connected with the controller is arranged on the drain pipe 13. Through setting up hot-water line 9, drain pipe 13 to control first control valve 3 and close, third control valve 11 is closed, governing valve 8 opens, fourth control valve 12 closes, fifth control valve 14 opens cooperation work, can set up to let in hot water in the process of surveying sugar intermittently and wash sugar meter 5, prevent that the volume of wort adhesion on sugar meter 5 is too much and influence the sugar precision of surveying, thereby guarantee this system survey saccharine degree and stability.
Preferably, the sugar meter 5 is a U-shaped tube densimeter, and the controller is a PLC controller.
The working principle is as follows:
when wort in the boiling pot 1 begins to boil, controlling the first control valve 3 to be opened, the second control valve 10 to be closed, the third control valve 11 to be opened, the fourth control valve 12 to be opened and the fifth control valve 14 to be closed;
according to the flow rate set by the production process, the flow rate of the flowmeter 6 is monitored in real time, the opening of the regulating valve 8 is regulated, and the flow rate is stabilized at the production process value, so that the whole sugar measuring system is stable, and the influence of pipeline vibration on the measurement accuracy of the flowmeter 6 is avoided;
when the sugar degree is detected to reach the process value, controlling the boiling pot 1 to stop heating, and ensuring the consistency of the chromaticity and nutrients of the wort in each pot;
after the boiling pot 1 is boiled, the first control valve 3 is controlled to be closed, the second control valve 10 is controlled to be opened, the third control valve 11 is closed, the fourth control valve 12 is closed, the fifth control valve 14 is opened, the regulating valve 8 is opened to introduce hot water to clean the sampling pipe 2 and the sugar meter 5, when the cleaning is finished, the second control valve 10 is closed, the fifth control valve 14 or the regulating valve 8 is closed, the section of the sampling pipe 2 where the sugar meter 5 is located can be filled with the hot water, even if the cleaning dryness is not enough, sugar adhered to the sugar meter 5 can fall off through soaking, the double guarantee ensures that the sugar meter 5 is in a clean state when being used every time, and the stability and the accuracy of the sugar meter 5 are ensured.
The above is only a preferred embodiment of the present invention, and it should be noted that it is obvious to those skilled in the art that several variations and modifications can be made without departing from the structure of the present invention, which will not affect the effect of the implementation of the present invention and the utility of the patent.
Claims (10)
1. The utility model provides a can be accurate survey boiling pot system of sugar, is including boiling pot (1), its characterized in that still includes sampling tube (2), controller, the input of sampling tube (2) is connected the bottom of boiling pot (1), the output of sampling tube (2) is connected the top of boiling pot (1), be equipped with first control valve (3), sample pump (4), glucometer (5) from input to output in proper order on sampling tube (2), controller electric connection boil pot (1), first control valve (3), sample pump (4), glucometer (5).
2. The system of claim 1, wherein the sampling tube (2) is provided with a flow meter (6) electrically connected to the controller.
3. A boiler system for accurate sugar measurement according to claim 2, characterized in that the flow meter (6) is located close to the input or output of the sugar meter (5).
4. A boiler system for accurate sugar measurement according to claim 3, further comprising a bypass pipe (7) connected in parallel to said sugar meter (5) and said flow meter (6), wherein said bypass pipe (7) is provided with a regulating valve (8) electrically connected to said controller.
5. The boiling pot system capable of accurately measuring sugar according to claim 1, wherein a hot water pipe (9) is arranged on the sampling pipe (2) between the first control valve (3) and the sampling pump (4), and a second control valve (10) electrically connected with the controller is arranged on the hot water pipe (9).
6. A boiler system for accurate sugar measurement according to claim 4, characterized in that the sampling tube (2) between the outlet of the by-pass tube (7) and the boiler (1) is provided with a third control valve (11) electrically connected to the controller.
7. A boiling pan system for accurate sugar measurement according to claim 4, characterized in that the bypass pipe (7) is further provided with a fourth control valve (12) electrically connected to the controller.
8. A boiler system capable of accurately measuring sugar according to claim 7, characterized in that a drain pipe (13) is arranged on the bypass pipe (7) between the regulating valve (8) and the fourth control valve (12), and a fifth control valve (14) electrically connected with the controller is arranged on the drain pipe (13).
9. A boiler system for accurate sugar measurement according to claim 1, characterized in that the sugar meter (5) is a U-tube densitometer.
10. The system of claim 1, wherein the controller is a PLC controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011442483.2A CN112457934A (en) | 2020-12-08 | 2020-12-08 | Boiling pot system capable of accurately measuring sugar |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011442483.2A CN112457934A (en) | 2020-12-08 | 2020-12-08 | Boiling pot system capable of accurately measuring sugar |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112457934A true CN112457934A (en) | 2021-03-09 |
Family
ID=74800796
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011442483.2A Pending CN112457934A (en) | 2020-12-08 | 2020-12-08 | Boiling pot system capable of accurately measuring sugar |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112457934A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113122407A (en) * | 2021-05-17 | 2021-07-16 | 山东天泰啤酒设备有限公司 | Intelligent beer apparatus for producing |
| CN113528258A (en) * | 2021-08-24 | 2021-10-22 | 燕京啤酒(玉林)有限公司 | Pressure control system of boiling pot |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203572820U (en) * | 2013-11-19 | 2014-04-30 | 上海禧月食品有限公司 | Sugar degree detection device for yam honey producing machine |
| CN210103883U (en) * | 2019-02-28 | 2020-02-21 | 麒麟啤酒（珠海）有限公司 | Monitor for wheat juice concentration in boiling pot |
| CN214060440U (en) * | 2020-12-08 | 2021-08-27 | 燕京啤酒(玉林)有限公司 | Boiling pot system capable of accurately measuring sugar |
-
2020
- 2020-12-08 CN CN202011442483.2A patent/CN112457934A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203572820U (en) * | 2013-11-19 | 2014-04-30 | 上海禧月食品有限公司 | Sugar degree detection device for yam honey producing machine |
| CN210103883U (en) * | 2019-02-28 | 2020-02-21 | 麒麟啤酒（珠海）有限公司 | Monitor for wheat juice concentration in boiling pot |
| CN214060440U (en) * | 2020-12-08 | 2021-08-27 | 燕京啤酒(玉林)有限公司 | Boiling pot system capable of accurately measuring sugar |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113122407A (en) * | 2021-05-17 | 2021-07-16 | 山东天泰啤酒设备有限公司 | Intelligent beer apparatus for producing |
| CN113528258A (en) * | 2021-08-24 | 2021-10-22 | 燕京啤酒(玉林)有限公司 | Pressure control system of boiling pot |
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