CN112454613A - Method for manufacturing Jun porcelain bottle mouth - Google Patents
Method for manufacturing Jun porcelain bottle mouth Download PDFInfo
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- CN112454613A CN112454613A CN202011404564.3A CN202011404564A CN112454613A CN 112454613 A CN112454613 A CN 112454613A CN 202011404564 A CN202011404564 A CN 202011404564A CN 112454613 A CN112454613 A CN 112454613A
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- blades
- cylinder
- blade
- jun porcelain
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/24—Producing shaped prefabricated articles from the material by injection moulding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/12—Apparatus or processes for treating or working the shaped or preshaped articles for removing parts of the articles by cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/243—Setting, e.g. drying, dehydrating or firing ceramic articles
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/24—Manufacture of porcelain or white ware
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/28—Slip casting
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/30—Drying methods
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/60—Aspects relating to the preparation, properties or mechanical treatment of green bodies or pre-forms
- C04B2235/602—Making the green bodies or pre-forms by moulding
- C04B2235/6022—Injection moulding
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/60—Aspects relating to the preparation, properties or mechanical treatment of green bodies or pre-forms
- C04B2235/612—Machining
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Structural Engineering (AREA)
- Mechanical Engineering (AREA)
- Dispersion Chemistry (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
A method for manufacturing a Jun porcelain bottle mouth comprises the steps of manufacturing a model; making a mould; grouting and forming; drying the green body; starting the forming device, and feeding air into the air cylinder by the air path box body to enter a normal working state; according to the requirements of Jun porcelain bottle openings with different shapes, the shapes of blades in the system, the thrust modules and the number of the blade modules are defined, and the number of the blades of the blade modules is intelligently defined, so that the thermal thrust of the control system is stable; then the blank dried in the step S4 is processed and modified by the processing control system; the forming device comprises a proportion adjusting valve, a cylinder, a cutter head, a blade assembly and a dynamometer, wherein the blade assembly comprises a plurality of blades, and the edges of the blades are all positioned on the same horizontal plane or the same arc-shaped surface. The invention intelligently selects various different procedures and adjusts the procedure degree.
Description
Technical Field
The invention belongs to the technical field of jun porcelain production equipment, and particularly relates to a method for manufacturing a jun porcelain bottle opening.
Background
At present, the forming device of jun porcelain is multiple and various, and especially the jun porcelain bottle mouth is a key element for distinguishing the use and the ornamental value. Most of the existing bottle mouth forming processes are formed in a firing process; the other devices for cutting and molding the dried blank also have a plurality of defects: firstly, the working efficiency is low and the consumption is large; secondly, the cutting degree cannot be controlled, and the process is not accurate enough; thirdly, the device is single, and the forming requirements of various types of jun porcelain wine bottles with various colors cannot be met; fourthly, the energy selection of the device is too passive, and the cost is high.
Disclosure of Invention
In view of the above, in order to solve the above-mentioned deficiencies of the prior art, the present invention aims to provide a method for making a Jun porcelain bottle mouth, which intelligently selects various different processes and adjusts the process degree.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows:
a manufacturing method of a Jun porcelain bottle opening comprises the following steps:
s1: preparing manufacturing models of Jun porcelain bottle mouths in different shapes;
s2: carving the model prepared in the step S1 into a mould;
s3: grouting and forming: injecting slurry into the die carved in the step S2, and solidifying to generate a blank body;
s4: drying the blank in the step S3 at the temperature of 25-120 ℃, wherein the water content of the dried blank is lower than 3%;
s5: starting the forming device, and feeding air into the air cylinder by the air path box body to enter a normal working state; according to the requirements of Jun porcelain bottle openings with different shapes, the shapes of blades in the system, the thrust modules and the blade assemblies are defined, and the number of the blades of the blade assemblies is intelligently defined, so that the thermal thrust of the control system is stable; then the blank dried in the step S4 is processed and modified by the processing control system;
the forming device based on the manufacturing method comprises a proportion adjusting valve, an air cylinder, a tool bit, a blade assembly and a dynamometer, wherein the proportion adjusting valve is connected with the air cylinder; one side of the air cylinder is communicated with the air path box body, the other side of the air cylinder is connected with the thrust shaft, the thrust shaft is connected with a cutter body perpendicular to the thrust shaft, the cutter head is arranged at the front end of the cutter body, the blade assemblies are uniformly distributed on the outer circumferential surface of the cutter head, each blade assembly comprises a plurality of blades, and the edges of the blades are all positioned on the same horizontal plane or the same arc-shaped surface.
Furthermore, the proportion regulating valve, the cylinder, the thrust shaft, the tool bit and the dynamometer are all connected with an external controller.
Furthermore, the tool bit, the single blade and the cylinder are respectively provided with the dynamometer.
Furthermore, the edges of the blades are attached to the bottle mouth blank body.
The invention has the beneficial effects that:
according to the invention, the gas path type thrust is adopted, the gas pressure of the cylinder is adjusted through the proportional control valve, so that the thrust applied to the cutter head is adjusted, the attachment of the cutter blade and a bottle mouth blank body is completed, and synchronous cutting molding in different directions is realized; in addition, the tool bit feeds back the reaction force to the cylinder through the thrust shaft, so that the running power consumption of the equipment is greatly reduced, the stability of the thrust can be ensured, and the cutting function of the tool bit is ensured; the thrust can be monitored and adjusted in real time, the control precision is high, and the damage to the cutter head is small;
the bottleneck cutting and forming mechanism for producing the Jun porcelain wine bottles intelligently selects various different working procedures and adjusts the working procedure degree. According to the number of the selected blade assemblies and the shape of the blades, the bottle mouth is attached, and different actual requirements of various bottle mouth shapes are met.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of a processing system bottle mouth and blade assembly of the T-shaped bottle mouth of the present invention;
FIG. 3 is a schematic view of the bottle mouth and blade assembly of the cutting and forming mechanism for O-shaped bottle mouth of the present invention;
FIG. 4 is a functional block diagram of an external controller;
the labels in the figure are: 1. the cutting tool comprises a blade, 2, a proportion adjusting valve, 3, a cylinder, 4, a tool bit, 5, a gas circuit box body, 6, a thrust shaft, 7 and a tool body.
Detailed Description
The following specific examples are given to further clarify, complete and detailed the technical solution of the present invention. The present embodiment is a preferred embodiment based on the technical solution of the present invention, but the scope of the present invention is not limited to the following embodiments.
A manufacturing method of a Jun porcelain bottle opening comprises the following steps:
s1: preparing manufacturing models of Jun porcelain bottle mouths in different shapes;
s2: carving the model prepared in the step S1 into a mould;
s3: grouting and forming: injecting slurry into the die carved in the step S2, and solidifying to generate a blank body;
s4: drying the blank in the step S3 at the temperature of 25-120 ℃, wherein the water content of the dried blank is lower than 3%;
s5: starting the forming device, and feeding air to the air cylinder 3 by the air path box body 5 to enter a normal working state; according to the needs of Jun porcelain bottle mouths with different shapes, the shapes of blades in the system, the number of groups of thrust modules and blade assemblies are defined, and the number of blades 1 of the blade assemblies is intelligently defined, so that the thermal thrust of the control system is stable; then the blank dried in the step S4 is processed and modified by the processing control system;
as shown in fig. 1, the forming device based on the manufacturing method comprises a proportional control valve 2, a cylinder 3, a cutter head 4, a blade assembly and a dynamometer, wherein the proportional control valve 2 is connected with the cylinder 3; one side of the cylinder 3 is communicated with a gas path box body 5, the other side of the cylinder 3 is connected with a thrust shaft 6, the thrust shaft 6 is connected with a cutter body 7 perpendicular to the thrust shaft 6, the cutter head 4 is arranged at the front end of the cutter body 7, blade assemblies are uniformly distributed on the outer circumferential surface of the cutter head 4, each blade assembly comprises a plurality of blades 1, and the edges of the blades 1 are all positioned on the same horizontal plane or the same arc-shaped surface. Taking a T-shaped bottle opening and an O-shaped bottle opening as an example, as shown in fig. 2, the invention is a schematic view of a bottle opening of a processing system of the T-shaped bottle opening and a blade assembly, wherein the edges of a plurality of blades 1 of the blade assembly are all positioned on the same horizontal plane, so that the blades 1 are ensured to be attached to a bottle opening blank body, a plurality of groups of thrust modules are positioned in different directions of the blank body to carry out simultaneous cutting actions, a plurality of groups of blade assemblies carry out cutting actions on different sections of the blank body in different directions, and the plurality of blades 1 in a single group of blade assemblies are different in shape combination and are combined into; the cutting actions from different directions are accurate and uniform, and the efficiency is accelerated; the working efficiency is high, the cutting is accurate and stable, and the bottle mouth in a T shape is finally cut;
the invention relates to a bottle mouth of a cutting forming mechanism of an O-shaped bottle mouth and a main view structure schematic diagram of a blade assembly, wherein the edges of a plurality of blades 1 of the blade assembly are all positioned on the same arc-shaped surface, so that the blades 1 are ensured to be attached to a bottle mouth blank body, a plurality of groups of thrust modules are positioned at different directions of the blank body to carry out simultaneous cutting actions, the blade assemblies of the plurality of groups carry out cutting actions on different sections of the blank body at different directions, the blades 1 in a single group of blade assembly are different in shape combination and are combined by a plurality of arc-shaped sections, and the combined edges are smooth; the cutting actions from different directions are accurate and uniform, and the efficiency is accelerated; the work efficiency is high, cuts accurately and stably, cuts into O style of calligraphy bottleneck finally.
Further, the proportion regulating valve 2, the cylinder 3, the thrust shaft 6, the tool bit 4 and the dynamometer are all connected with the external controller 1. The invention has novel and high-efficiency design, adopts gas path type thrust, adjusts the gas pressure of the cylinder through the proportion adjusting valve, further adjusts the thrust applied to the cutter head, completes the attachment of the cutter blade and the bottle mouth blank body, and realizes synchronous cutting molding in different directions; in addition, the tool bit feeds back the reaction force to the cylinder through the thrust shaft, so that the running power consumption of the equipment is greatly reduced, the stability of the thrust can be ensured, and the cutting function of the tool bit is ensured; the thrust can be monitored and adjusted in real time, the control precision is high, and the damage to the cutter head is small.
Furthermore, the tool bit 4, the single blade 1 and the cylinder 3 are respectively provided with the dynamometer. The dynamometer transmits the acquired pressure signal to the external controller, and then the external controller monitors and adjusts the thrust in real time, so that the cutting process is stable, and the cutting degree is adjustable.
Furthermore, the edges of the blades 1 are attached to the bottle mouth blank. The cutting and forming are stable, uniform and effective in the process.
In the invention, the bottle mouth model die is used firstly, so that the installation and the use are convenient, and the production efficiency and the yield are improved. The bottle mouth is molded through the mold, and then is dried after molding, is processed and trimmed through the molding device, and then is bonded with the bottle body, so that the molding difficulty of the wine bottle and the shrinkage rate of the bottle mouth are reduced, and the product phase is regular and the yield is high.
In conclusion, the air path type thrust is adopted, the air pressure of the air cylinder is adjusted through the proportion adjusting valve, the thrust applied to the cutter head is further adjusted, the attachment of the cutter blade and the bottle mouth blank body is completed, and synchronous cutting molding in different directions is realized; in addition, the tool bit feeds back the reaction force to the cylinder through the thrust shaft, so that the running power consumption of the equipment is greatly reduced, the stability of the thrust can be ensured, and the cutting function of the tool bit is ensured; the thrust can be monitored and adjusted in real time, the control precision is high, and the damage to the cutter head is small; the bottleneck cutting and forming mechanism for producing the Jun porcelain wine bottles intelligently selects various different working procedures and adjusts the working procedure degree. According to the number of the selected blade assemblies and the shape of the blades, the bottle mouth is attached, and different actual requirements of various bottle mouth shapes are met.
The principal features, principles and advantages of the invention have been shown and described above. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to explain the principles of the invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the invention as expressed in the following claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (4)
1. A manufacturing method of a Jun porcelain bottle opening is characterized by comprising the following steps: the method comprises the following steps:
s1: preparing manufacturing models of Jun porcelain bottle mouths in different shapes;
s2: carving the model prepared in the step S1 into a mould;
s3: grouting and forming: injecting slurry into the die carved in the step S2, and solidifying to generate a blank body;
s4: drying the blank in the step S3 at the temperature of 25-120 ℃, wherein the water content of the dried blank is lower than 3%;
s5: starting the forming device, and feeding air to the air cylinder (3) by the air path box body (5) to enter a normal working state; according to the needs of Jun porcelain bottle mouths with different shapes, the shapes of blades in the system, the thrust modules and the number of blade modules are defined, and the number of blades (8) of the blade modules is intelligently defined, so that the thermal thrust of the control system is stable; then the blank dried in the step S4 is processed and modified by the processing control system;
the forming device based on the manufacturing method comprises a proportion adjusting valve (2), a cylinder (3), a tool bit (4), a blade assembly and a dynamometer, wherein the proportion adjusting valve (2) is connected with the cylinder (3); one side of cylinder (3) intercommunication has gas circuit box (5), thrust shaft (6) are connected to the opposite side of cylinder (3), thrust shaft (6) be connected with thrust shaft (6) vertically cutter body (7), the front end of cutter body (7) sets up tool bit (4), evenly distributed blade subassembly on the outer periphery of tool bit (4), the blade module includes a plurality of blades (1), the edge of blade (1) all is on same horizontal plane or on the same arcwall face.
2. The making method of the Jun porcelain bottle mouth as claimed in claim 1, wherein the making method comprises the following steps: and the proportion regulating valve (2), the cylinder (3), the thrust shaft (6), the tool bit (4) and the dynamometer are all connected with an external controller (1).
3. The making method of the Jun porcelain bottle mouth as claimed in claim 1, wherein the making method comprises the following steps: the tool bit (4), the single blade (1) and the cylinder (3) are respectively provided with the dynamometer.
4. The making method of the Jun porcelain bottle mouth as claimed in claim 1, wherein the making method comprises the following steps: the edges of the blades (1) are attached to the bottle mouth blank body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011404564.3A CN112454613A (en) | 2020-12-04 | 2020-12-04 | Method for manufacturing Jun porcelain bottle mouth |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011404564.3A CN112454613A (en) | 2020-12-04 | 2020-12-04 | Method for manufacturing Jun porcelain bottle mouth |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112454613A true CN112454613A (en) | 2021-03-09 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011404564.3A Pending CN112454613A (en) | 2020-12-04 | 2020-12-04 | Method for manufacturing Jun porcelain bottle mouth |
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| CN (1) | CN112454613A (en) |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CH547689A (en) * | 1971-03-01 | 1974-04-11 | Interoptik Handelsanstalt | PROCESS AND DEVICE FOR THE MANUFACTURING OF TERRACOTTA PACKAGES USED IN BUILDING. |
| JPS58211413A (en) * | 1982-06-03 | 1983-12-08 | Agency Of Ind Science & Technol | Device for solid model production |
| CN1636690A (en) * | 2003-05-01 | 2005-07-13 | 张民 | Precise making process of ceramic bottle mouth |
| CN105082744A (en) * | 2015-08-04 | 2015-11-25 | 潮州市潮安区皓强瓷业有限公司 | Ceramic bowl pattern transfer print device and transfer print technology |
| CN204819855U (en) * | 2015-07-16 | 2015-12-02 | 玉溪诺德软件开发有限公司 | Computer -aided pottery 3D does not have mould former |
| CN107901267A (en) * | 2017-11-15 | 2018-04-13 | 凯迈(洛阳)机电有限公司 | A kind of control method of gas circuit formula hot-cutting machine pelletizing thrust control system |
| CN207549703U (en) * | 2017-10-09 | 2018-06-29 | 潮州市新凯陶瓷有限公司 | Unburned baked ceramic retroussage device |
| CN209551990U (en) * | 2018-11-20 | 2019-10-29 | 禹州市华盛钧窑有限公司 | The tool apron of pottery T font bottleneck process equipment |
| CN111195955A (en) * | 2018-11-20 | 2020-05-26 | 禹州市华盛钧窑有限公司 | Method for manufacturing Jun porcelain T-shaped bottle mouth |
-
2020
- 2020-12-04 CN CN202011404564.3A patent/CN112454613A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CH547689A (en) * | 1971-03-01 | 1974-04-11 | Interoptik Handelsanstalt | PROCESS AND DEVICE FOR THE MANUFACTURING OF TERRACOTTA PACKAGES USED IN BUILDING. |
| JPS58211413A (en) * | 1982-06-03 | 1983-12-08 | Agency Of Ind Science & Technol | Device for solid model production |
| CN1636690A (en) * | 2003-05-01 | 2005-07-13 | 张民 | Precise making process of ceramic bottle mouth |
| CN204819855U (en) * | 2015-07-16 | 2015-12-02 | 玉溪诺德软件开发有限公司 | Computer -aided pottery 3D does not have mould former |
| CN105082744A (en) * | 2015-08-04 | 2015-11-25 | 潮州市潮安区皓强瓷业有限公司 | Ceramic bowl pattern transfer print device and transfer print technology |
| CN207549703U (en) * | 2017-10-09 | 2018-06-29 | 潮州市新凯陶瓷有限公司 | Unburned baked ceramic retroussage device |
| CN107901267A (en) * | 2017-11-15 | 2018-04-13 | 凯迈(洛阳)机电有限公司 | A kind of control method of gas circuit formula hot-cutting machine pelletizing thrust control system |
| CN209551990U (en) * | 2018-11-20 | 2019-10-29 | 禹州市华盛钧窑有限公司 | The tool apron of pottery T font bottleneck process equipment |
| CN111195955A (en) * | 2018-11-20 | 2020-05-26 | 禹州市华盛钧窑有限公司 | Method for manufacturing Jun porcelain T-shaped bottle mouth |
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Application publication date: 20210309 |