CN112453421A - Reinforced material adding process based on arc fuse and mold reinforcing method - Google Patents
Reinforced material adding process based on arc fuse and mold reinforcing method Download PDFInfo
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- CN112453421A CN112453421A CN202011315049.8A CN202011315049A CN112453421A CN 112453421 A CN112453421 A CN 112453421A CN 202011315049 A CN202011315049 A CN 202011315049A CN 112453421 A CN112453421 A CN 112453421A
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- Prior art keywords
- fuse
- grid frame
- arc fuse
- arc
- additive
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- 239000000463 material Substances 0.000 title claims abstract description 75
- 238000000034 method Methods 0.000 title claims abstract description 40
- 230000008569 process Effects 0.000 title claims abstract description 29
- 230000003014 reinforcing effect Effects 0.000 title description 3
- 239000000654 additive Substances 0.000 claims abstract description 107
- 230000000996 additive effect Effects 0.000 claims abstract description 107
- 238000005728 strengthening Methods 0.000 claims abstract description 24
- 238000005496 tempering Methods 0.000 claims abstract description 16
- 238000010438 heat treatment Methods 0.000 claims abstract description 12
- 238000002844 melting Methods 0.000 claims abstract description 11
- 230000008018 melting Effects 0.000 claims abstract description 11
- 229910045601 alloy Inorganic materials 0.000 claims description 21
- 239000000956 alloy Substances 0.000 claims description 21
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 14
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 14
- 230000000694 effects Effects 0.000 claims description 8
- 238000010583 slow cooling Methods 0.000 claims description 8
- 229910000746 Structural steel Inorganic materials 0.000 claims description 7
- 229910052742 iron Inorganic materials 0.000 claims description 7
- 229910052759 nickel Inorganic materials 0.000 claims description 7
- 229910000734 martensite Inorganic materials 0.000 claims description 6
- 238000010146 3D printing Methods 0.000 claims description 4
- 239000004576 sand Substances 0.000 claims description 4
- 239000000155 melt Substances 0.000 claims description 3
- 230000009467 reduction Effects 0.000 claims description 3
- 238000001816 cooling Methods 0.000 claims description 2
- 238000009413 insulation Methods 0.000 claims 2
- 230000003416 augmentation Effects 0.000 claims 1
- 238000003466 welding Methods 0.000 abstract description 7
- 238000010891 electric arc Methods 0.000 description 7
- 238000005299 abrasion Methods 0.000 description 6
- 238000004321 preservation Methods 0.000 description 4
- 238000004088 simulation Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 230000009466 transformation Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/24—After-treatment of workpieces or articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F7/00—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression
- B22F7/06—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite workpieces or articles from parts, e.g. to form tipped tools
- B22F7/062—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite workpieces or articles from parts, e.g. to form tipped tools involving the connection or repairing of preformed parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F7/00—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression
- B22F7/06—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite workpieces or articles from parts, e.g. to form tipped tools
- B22F7/08—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite workpieces or articles from parts, e.g. to form tipped tools with one or more parts not made from powder
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y10/00—Processes of additive manufacturing
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/18—Hardening; Quenching with or without subsequent tempering
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0068—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for particular articles not mentioned below
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/10—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of nickel or cobalt or alloys based thereon
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/24—After-treatment of workpieces or articles
- B22F2003/248—Thermal after-treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F7/00—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression
- B22F7/06—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite workpieces or articles from parts, e.g. to form tipped tools
- B22F7/062—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite workpieces or articles from parts, e.g. to form tipped tools involving the connection or repairing of preformed parts
- B22F2007/068—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite workpieces or articles from parts, e.g. to form tipped tools involving the connection or repairing of preformed parts repairing articles
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D2211/00—Microstructure comprising significant phases
- C21D2211/008—Martensite
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Composite Materials (AREA)
- Heat Treatment Of Articles (AREA)
Abstract
本发明公开了一种基于电弧熔丝的强化增材工艺,每熔丝增材形成一个电弧熔丝增材层,就对电弧熔丝增材层进行锤击;每电弧熔丝增材2~3层,就铺设网格框架;铺设网格框架后对网格框架进行锤击以使网格框架与电弧熔丝增材层贴合;铺设网格框架时,在电弧熔丝增材层上焊接钉子对网格进行定位;网格框架材料与钉子材料的硬度均大于熔丝材料的硬度,并且网格框架材料以及钉子材料的熔点均小于熔丝增材材料的熔点,从而使得网格框架与钉子随着熔丝增材的进行而逐渐熔化,最后与电弧熔丝增材层结合为整体。本发明的模具强化方法是对模具进行电弧熔丝增材强化后再进行回火热处理。本发明能够增强增材区的强度与硬度,消除残余应力,提高模具的韧性。
The invention discloses a strengthening and additive process based on an arc fuse. Each fuse is added to form an arc fuse additive layer, and the arc fuse additive layer is hammered; 3 layers, just lay the grid frame; after laying the grid frame, hammer the grid frame to make the grid frame and the arc fuse additive layer fit; when laying the grid frame, on the arc fuse additive layer Welding nails to position the grid; the hardness of the grid frame material and the nail material are both greater than the hardness of the fuse material, and the melting points of the grid frame material and the nail material are both lower than the melting point of the fuse additive material, so that the grid frame The nails gradually melt with the fuse additive process, and finally combine with the arc fuse additive layer as a whole. The mold strengthening method of the present invention is to carry out the arc fuse additive strengthening on the mold and then carry out tempering heat treatment. The invention can enhance the strength and hardness of the additive zone, eliminate residual stress, and improve the toughness of the mold.
Description
Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202011315049.8A CN112453421B (en) | 2020-11-20 | 2020-11-20 | Reinforced material adding process based on arc fuse and mold reinforcing method |
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CN202011315049.8A CN112453421B (en) | 2020-11-20 | 2020-11-20 | Reinforced material adding process based on arc fuse and mold reinforcing method |
Publications (2)
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CN112453421A true CN112453421A (en) | 2021-03-09 |
CN112453421B CN112453421B (en) | 2021-07-20 |
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CN202011315049.8A Active CN112453421B (en) | 2020-11-20 | 2020-11-20 | Reinforced material adding process based on arc fuse and mold reinforcing method |
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Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2013140147A1 (en) * | 2012-03-19 | 2013-09-26 | Bae Systems Plc | Additive layer manufacturing |
US20140190942A1 (en) * | 2011-08-10 | 2014-07-10 | Bae Systems Plc | Forming a layered structure |
EP2962789A2 (en) * | 2014-06-30 | 2016-01-06 | General Electric Company | Additive manufacturing methods and systems with fiber reinforcement |
CN106216862A (en) * | 2016-07-20 | 2016-12-14 | 华中科技大学 | A kind of composite manufacturing method and device subtracting material based on electric arc increasing material and high energy beam current |
CN107206500A (en) * | 2015-03-19 | 2017-09-26 | 哈里伯顿能源服务公司 | Netted reinforcement used in metal-base composites instrument |
GB2553097A (en) * | 2016-08-18 | 2018-02-28 | Bae Systems Plc | Additive layer manufacturing |
CN108340047A (en) * | 2018-02-08 | 2018-07-31 | 西安增材制造国家研究院有限公司 | A method of electric arc increasing material manufacturing almag structural member is strengthened in hammering |
CN109874320A (en) * | 2015-08-31 | 2019-06-11 | 纯净新世界有限公司 | The increasing material manufacturing method of the enhancing of manufacture for composite material |
CN110153350A (en) * | 2019-06-24 | 2019-08-23 | 重庆大学 | A large hot forging die and its manufacturing method |
CN111151746A (en) * | 2019-12-31 | 2020-05-15 | 上海交通大学 | Additive manufacturing method of titanium matrix composites for self-generated ultrafine mesh structure reinforcements |
-
2020
- 2020-11-20 CN CN202011315049.8A patent/CN112453421B/en active Active
Patent Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20140190942A1 (en) * | 2011-08-10 | 2014-07-10 | Bae Systems Plc | Forming a layered structure |
WO2013140147A1 (en) * | 2012-03-19 | 2013-09-26 | Bae Systems Plc | Additive layer manufacturing |
EP2962789A2 (en) * | 2014-06-30 | 2016-01-06 | General Electric Company | Additive manufacturing methods and systems with fiber reinforcement |
CN107206500A (en) * | 2015-03-19 | 2017-09-26 | 哈里伯顿能源服务公司 | Netted reinforcement used in metal-base composites instrument |
CN109874320A (en) * | 2015-08-31 | 2019-06-11 | 纯净新世界有限公司 | The increasing material manufacturing method of the enhancing of manufacture for composite material |
CN106216862A (en) * | 2016-07-20 | 2016-12-14 | 华中科技大学 | A kind of composite manufacturing method and device subtracting material based on electric arc increasing material and high energy beam current |
GB2553097A (en) * | 2016-08-18 | 2018-02-28 | Bae Systems Plc | Additive layer manufacturing |
CN108340047A (en) * | 2018-02-08 | 2018-07-31 | 西安增材制造国家研究院有限公司 | A method of electric arc increasing material manufacturing almag structural member is strengthened in hammering |
CN110153350A (en) * | 2019-06-24 | 2019-08-23 | 重庆大学 | A large hot forging die and its manufacturing method |
CN111151746A (en) * | 2019-12-31 | 2020-05-15 | 上海交通大学 | Additive manufacturing method of titanium matrix composites for self-generated ultrafine mesh structure reinforcements |
Non-Patent Citations (2)
Title |
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何智等: "超声冲击电弧增材制造钛合金零件的各向异性研究 ", 《航天制造技术》 * |
权国政: "电弧熔丝单层单道积材残余应力模拟分析及锤击消除研究", 《材料导报》 * |
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CN112453421B (en) | 2021-07-20 |
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Effective date of registration: 20230830 Address after: 048000 Mishan Industrial Park, Gaoping economic and Technological Development Zone, Gaoping City, Jincheng City, Shanxi Province Patentee after: Kangshuo (Shanxi) Low Stress Manufacturing System Technology Research Institute Co.,Ltd. Address before: 230000 floor 1, building 2, phase I, e-commerce Park, Jinggang Road, Shushan Economic Development Zone, Hefei City, Anhui Province Patentee before: Dragon totem Technology (Hefei) Co.,Ltd. Effective date of registration: 20230830 Address after: 230000 floor 1, building 2, phase I, e-commerce Park, Jinggang Road, Shushan Economic Development Zone, Hefei City, Anhui Province Patentee after: Dragon totem Technology (Hefei) Co.,Ltd. Address before: 400044 No. 174 Sha Jie street, Shapingba District, Chongqing Patentee before: Chongqing University |