CN112448218B - Connector capable of preventing live plugging - Google Patents

Connector capable of preventing live plugging Download PDF

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Publication number
CN112448218B
CN112448218B CN201910797271.7A CN201910797271A CN112448218B CN 112448218 B CN112448218 B CN 112448218B CN 201910797271 A CN201910797271 A CN 201910797271A CN 112448218 B CN112448218 B CN 112448218B
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China
Prior art keywords
connecting device
positioning
connector
implanted
signal
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CN201910797271.7A
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CN112448218A (en
Inventor
王志信
邱鹏飞
张辉
孙丹丹
赖剑平
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Hulian Electronic Nanjing Co ltd
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Hulian Electronic Nanjing Co ltd
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Publication of CN112448218A publication Critical patent/CN112448218A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46Bases; Cases
    • H01R13/53Bases or cases for heavy duty; Bases or cases for high voltage with means for preventing corona or arcing
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/62Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
    • H01R13/639Additional means for holding or locking coupling parts together, after engagement, e.g. separate keylock, retainer strap

Abstract

The invention discloses a connector for preventing live plug-in and pull-out, which comprises a positioning device, a first connecting device and a second connecting device, wherein the first connecting device and the second connecting device are mutually matched; when the second connecting device is connected into the first connecting device to a first locking state, the second connecting device is clamped with the first positioning structure, the power male terminal is contacted with the power female terminal, and the signal female terminal is not contacted with the signal male terminal; when the second connecting device is connected to the first connecting device to a second locking state, the second connecting device is clamped with the second positioning structure, the second connecting device is locked with the first connecting device, and the signal female terminal is contacted with the signal male terminal; the positioning device is locked with the second connecting device when the positioning device is implanted into the second connecting device to a second implantation state. The aforesaid prevent to pull out connector of inserting with electricity is at the in-process of unblock, and the signal terminal of interlocking separates earlier, and the operation is inserted to power terminal back separation, can effectively avoid pulling out with electricity, and then the security among the promotion operation process.

Description

Connector capable of preventing live plugging
Technical Field
The invention relates to the field of connectors, in particular to a connector capable of preventing live plugging.
Background
The connector is an electric and electronic transmission connecting part among circuits, assemblies or systems, so that signal current stably and reliably flows, and the assembly and the maintenance are convenient.
As shown in fig. 1a and fig. 1b, a schematic structural diagram of a conventional Connector includes a male plastic box 1, a female plastic box 2, and a Connector positioning device 3 (CPA), wherein the male plastic box 1 is used for fixing a power male terminal and a signal female terminal, the female plastic box 2 is used for fixing a power female terminal and a signal male terminal, in order to ensure stable connection of the two types of male and female terminals, in the conventional Connector installation process, the Connector positioning device 3 is first assembled into the female plastic box 2 to a first Position, then the female plastic box 2 and the Connector positioning device 3 are assembled into the male plastic box 1 at the same time, when an outer clamping handle 21 of the female plastic box 2 is clamped into a clamping point 11 of the male plastic box 1, the male plastic box 1 and the female plastic box 2 are locked, and finally, the male and female terminals are connected to form a high-voltage interlocking loop by assembling the Connector positioning device 3 into the female plastic box 2 to a second Position, the assembly of the connector is completed.
However, since the conventional connector has only one locking point 11 on the male plastic case 1, when the connector is unlocked, the locking point can be unlocked by pressing the unlocking portion 31 of the connector positioning device 3 when the connector positioning device 3 is moved back to the one-stage locking state. At this time, the power male and female terminals are separated from the signal male and female terminals respectively, but the unlocking moment is short and about 10ms, so that the power terminal and the signal terminal are separated almost simultaneously, and when the response time of the controller is less than 100ms, the high-voltage power cannot be cut off in time. Therefore, when the power male terminal and the signal male terminal are separated from each other, that is, the high-voltage interlock loop is disconnected instantaneously, the voltage of the whole loop is at two ends of the breakpoint, the air is broken through by high voltage, and an arc discharge phenomenon is caused between the two devices.
Disclosure of Invention
The invention provides a connector capable of preventing live plugging and unplugging, and aims to solve the problem that when an existing connector is unlocked, a male terminal and a female terminal of a power terminal can generate high-voltage electric arcs instantly when being separated, and potential safety hazards of personal injury are caused.
A connector for preventing live plug-in and pull-out comprises a first connecting device for fixing a power male terminal and a signal female terminal, a second connecting device for fixing the power female terminal and the signal male terminal, and a positioning device, wherein the first connecting device is matched with the second connecting device,
when the positioning device is implanted into the second connecting device to the first implantation state, the positioning device is abutted against the second connecting device;
when the second connecting device is connected into the first connecting device to a first locking state, the second connecting device is clamped with the first positioning structure on the first connecting device, the power male terminal is contacted with the power female terminal, and the signal female terminal is not contacted with the signal male terminal;
when the second connecting device is connected into the first connecting device to a second locking state, the second connecting device is clamped with a second positioning structure on the first connecting device, the second connecting device is locked with the first connecting device, and the signal female terminal is contacted with the signal male terminal;
when the positioning device is implanted into the second connecting device to a second implantation state, the positioning device and the second connecting device are locked.
Further, in one implementation manner, the upper surface of the first connecting device main body is provided with a first positioning structure and a second positioning structure which are protruded from the surface, and the second positioning structures are symmetrically distributed on two sides of the first positioning structure;
the first positioning structure is a wedge-shaped structure, the first positioning structure is an upward slope along the access direction of the second connecting device, and the section of the first positioning structure along the access direction of the second connecting device is a right trapezoid;
the middle part of the first positioning structure is provided with an anti-deformation groove which is used for stabilizing the structural strength of the first positioning structure;
the second positioning structure is an upward slope along the access direction of the second connecting device, and the section of the second positioning structure along the access direction of the second connecting device is triangular or right trapezoid.
Further, in one implementation manner, a rocker structure, a positioning handle and a limiting protrusion are arranged on the upper surface of the second connecting device main body;
the rocker structure is fixedly connected to the second connecting device through connecting arms on two sides, and two symmetrically distributed clamping hooks are arranged at the bottom of the rocker structure;
the positioning handle is positioned below the rocker structure and is fixedly connected to the upper surface of the second connecting device through a connecting rod at the bottom of the positioning handle, a groove is formed in the positioning handle along the implantation direction of the positioning device, a buckle is arranged at the head end of the positioning handle, and a clamping groove higher than the buckle is arranged at the tail end of the positioning handle;
the limiting protrusion is located below the positioning handle and fixedly connected to the upper surface of the second connecting device.
Further, in one implementation manner, the positioning device includes a strip-shaped implanted structure and a sheet-shaped blocking structure, a tail end of the implanted structure is fixedly connected with a tail end of the blocking structure, and a head end of the implanted structure is separated from a head end of the blocking structure;
the implantation structure comprises a head part protruding out of the lower surface of the head end of the implantation structure, and a first boss and a second boss protruding out of the upper surface of the head end and the tail end of the implantation structure;
the bottom of the blocking structure is provided with a reinforcing rib structure, and the reinforcing rib structure is located in the middle of the blocking structure and integrally formed with the blocking structure.
Further, in an implementation manner, when the positioning device implants the second connecting device to the first implantation state, the head portion abuts against an inner wall surface of the buckle, and the clamping groove is located between the first boss and the second boss.
Further, in an implementation manner, when the second connecting device is connected to the first connecting device to the first locking state, the buckle is engaged with the first positioning structure, the lower surface of the buckle is attached to the upper surface of the main body of the first connecting device, the inner wall surface of the buckle is attached to the outer wall surface of the first positioning structure, the head is lifted above the first positioning structure, and the hook is in contact with the second positioning structure.
Further, in an implementation manner, when the second connecting device is connected to the first connecting device to the second locking state, the hook is engaged with the second positioning structure, and the head is lifted above the first positioning structure.
Further, in an implementation manner, when the positioning device is implanted into the second connection device to the second implantation state, the head is engaged with the buckle, the second boss is engaged with the slot, and the end of the rocker structure is clamped between the implantation structure and the blocking structure.
Further, in one implementation, the connector for preventing live plugging comprises the following steps when being installed:
step 101, implanting the positioning device into a second connecting device, and when the positioning device is implanted into the second connecting device to a first implantation state, until the positioning device is abutted against the second connecting device;
102, connecting the second connecting device to a first connecting device, wherein when the second connecting device is connected to the first connecting device to a first locking state, the second connecting device is clamped with a first positioning structure, the power male terminal is contacted with the power female terminal, and the signal female terminal is not contacted with the signal male terminal;
103, connecting the second connecting device to the first connecting device, when the second connecting device is connected to the first connecting device to a second locking state, the second connecting device is clamped with the second positioning structure, the second connecting device is locked with the first connecting device, and the signal female terminal is contacted with the signal male terminal;
and 104, implanting the positioning device into the second connecting device, wherein when the positioning device is implanted into the second connecting device to a second implantation state, the positioning device and the second connecting device are locked.
Further, in one implementation, the connector for preventing live plugging comprises the following steps when unlocked:
step 201, pulling out the second connecting device from the positioning device to a first implantation state;
step 202, pressing the rocker structure to unlock the second connecting device and the second positioning structure, wherein the hook is separated from the second positioning structure, and the signal female terminal is separated from the signal male terminal;
step 203, pressing the positioning device to unlock the second connecting device and the first positioning structure, separating the buckle from the first positioning structure, separating the power female terminal and the power male terminal, and unlocking the connector for preventing live plugging.
As can be seen from the above technical solutions, an embodiment of the present invention provides a connector for preventing live insertion and removal, including a first connecting device for fixing a power male terminal and a signal female terminal, a second connecting device for fixing a power female terminal and a signal male terminal, and a positioning device, where the first connecting device is adapted to the second connecting device, and when the positioning device is implanted into the second connecting device to a first implantation state, the positioning device is abutted against the second connecting device; when the second connecting device is connected into the first connecting device to a first locking state, the second connecting device is clamped with the first positioning structure on the first connecting device, the power male terminal is contacted with the power female terminal, and the signal female terminal is not contacted with the signal male terminal; when the second connecting device is connected into the first connecting device to a second locking state, the second connecting device is clamped with a second positioning structure on the first connecting device, the second connecting device is locked with the first connecting device, and the signal female terminal is contacted with the signal male terminal; when the positioning device is implanted into the second connecting device to a second implantation state, the positioning device and the second connecting device are locked.
In the prior art, a male terminal and a female terminal of a power terminal are separated to instantly generate high-voltage electric arcs, so that potential safety hazards of personal injury are caused. By adopting the connector for preventing live plugging and unplugging, the positioning device in the second locking state can not be pressed, false unlocking can be prevented, meanwhile, the blocking structure in the positioning device can prevent the rocker structure from being pressed by mistake, and after the positioning device is unlocked to the first implantation state, the rocker structure is pressed to unlock the second positioning structure, so that the signal terminals are separated; and then the positioning device is pressed to unlock the first positioning structure, so that the power terminals are separated, and the connector is unlocked. In addition, because the position of the unlocking signal terminal and the position of the unlocking power terminal are respectively positioned on two sides of the connector for preventing live plugging and unplugging, the problem that simultaneous unlocking can occur when the positions of the two terminals are unlocked on one side can be avoided. Through the connector for preventing live plugging, the signal terminals which are interlocked can be separated first, the power terminals are separated later, and the live plugging operation of the connector is effectively avoided.
Drawings
In order to more clearly illustrate the technical solution of the present invention, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious to those skilled in the art that other drawings can be obtained according to the drawings without any inventive exercise.
FIG. 1a is a schematic diagram of a prior art connector according to an embodiment of the present invention;
FIG. 1b is a schematic view of an unlocking structure of a conventional connector according to an embodiment of the present invention;
fig. 2 is a schematic structural diagram of a connector for preventing live plugging according to an embodiment of the present invention;
fig. 3 is a schematic structural diagram of a first connection device in a connector for preventing live plugging according to an embodiment of the present invention;
fig. 4a is a schematic structural diagram of a second connecting device in a connector for preventing live plugging according to an embodiment of the present invention;
fig. 4b is a schematic cross-sectional view of a second connecting device in a connector for preventing live plug and unplug according to an embodiment of the present invention;
fig. 4c is a schematic cross-sectional view of a second connecting device of another connector for preventing hot plugging according to the embodiment of the present invention;
fig. 5a is a schematic structural diagram of a positioning device in a connector for preventing live plugging according to an embodiment of the present invention;
fig. 5b is a schematic side view of a positioning device in a connector for preventing live plug and unplug according to an embodiment of the present invention;
FIG. 6 is a schematic structural diagram of a positioning device in a connector for preventing live plug and unplug in a first implantation state according to an embodiment of the present invention;
fig. 7a is a schematic structural diagram of a connector for preventing live plug and unplug in a first locking state according to an embodiment of the present invention;
fig. 7b is a schematic structural diagram of another connector for preventing live plug and unplug in the first locking state according to the embodiment of the present invention;
fig. 8a is a schematic structural diagram of a connector for preventing live plug and unplug in a second locking state according to an embodiment of the present invention;
fig. 8b is a schematic structural diagram of another connector for preventing live plug and unplug in a second locking state according to the embodiment of the present invention;
FIG. 9a is a schematic structural view of a positioning device in a connector for preventing live plug and unplug in a second implantation state according to an embodiment of the present invention;
FIG. 9b is a schematic view of an alternative embodiment of the present invention, illustrating a second implanted position of the positioning device in the connector for preventing hot plugging;
fig. 10 is a schematic view illustrating an installation process of another connector for preventing hot plugging according to the embodiment of the present invention;
fig. 11 is a schematic view of an unlocking process of another connector for preventing live plug and unplug according to the embodiment of the present invention.
Wherein, 1-male glue box, 11-click, 2-female glue box, 21-outer clamping handle, 3-connector positioning device, 31-unlocking part, 10-first connecting device, 101-first positioning structure, 1011-deformation-proof groove, 102-second positioning structure, 20-second connecting device, 201-warped plate structure, 2011-connecting arm, 2012-trip, 202-positioning handle, 2021-connecting rod, 2022-buckle, 2023-clamping groove, 203-spacing bump, 30-positioning device, 301-implantation structure, 3011-head, 3012-first boss, 3013-second boss, 302-blocking structure, 303-reinforcing rib structure, 401-power male terminal, 402-power female terminal, 501-signal female terminal, 502-signal male terminals.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in further detail below.
The embodiment of the invention discloses a connector for preventing live plugging, which is applied to the field of electric automobiles.
As shown in fig. 2, a connector for preventing live insertion comprises a first connecting means 10 for fixing a power male terminal 401 and a signal female terminal 501, a second connecting means 20 for fixing a power female terminal 402 and a signal male terminal 502, and a positioning means 30. Specifically, since the power male terminal 401, the power female terminal 402, the signal female terminal 501 and the signal male terminal 502 are not shown in fig. 2, the power male terminal and the signal male terminal can be referred to in the following figures. The first connecting means 10 is adapted to the second connecting means 20, and when the positioning means 30 is implanted into the second connecting means 20 to the first implantation state, the positioning means 30 abuts against the second connecting means 20. In this embodiment, after the positioning device 30 is implanted into the second connecting device 20 to the first implantation state, the second connecting device 20 cannot be further implanted, and at this time, the second connecting device 20 with the positioning device 30 implanted therein can be connected to the first connecting device 10.
When the second connecting device 20 is connected to the first connecting device 10 to the first locking state, the second connecting device 20 is engaged with the first positioning structure 101 of the first connecting device 10, the power male terminal 401 is in contact with the power female terminal 402, and the signal female terminal 501 is not in contact with the signal male terminal 502.
When the second connecting device 20 is connected to the first connecting device 10 to the second locking state, the second connecting device 20 is engaged with the second positioning structure 102 on the first connecting device 10, the second connecting device 20 is locked with the first connecting device 10, and the signal female terminal 501 is in contact with the signal male terminal 502. In this embodiment, after the second connecting device 20 is connected to the first connecting device 10 to the second locking state, the positioning device 30 can be further implanted into the second connecting device 20.
When the positioning device 30 is implanted into the second connecting device 20 to the second implantation state, the positioning device 30 is locked with the second connecting device 20.
As shown in fig. 3, in the connector for preventing live insertion and unplugging in this embodiment, the first positioning structure 101 and the second positioning structure 102 protruding from the upper surface of the main body of the first connecting device 10 are disposed on the upper surface of the main body, and the second positioning structures 102 are symmetrically disposed on two sides of the first positioning structure 101.
The first positioning structure 101 is a wedge-shaped structure, the first positioning structure 101 is an upward slope along the access direction of the second connection device 20, and the cross section of the first positioning structure 101 along the access direction of the second connection device 20 is a right trapezoid.
First location structure 101 middle part is equipped with anti-deformation groove 1011, anti-deformation groove 1011 is used for making first location structure 101's structural strength stable. As shown in fig. 3, in this embodiment, since the width of the first positioning structure 101 is relatively wide, the thickness of the structure is relatively thick, and shrinkage deformation is likely to occur during mold forming, the deformation-preventing groove 1011 can make the thickness of the material uniform, and prevent the shrinkage deformation from occurring, thereby affecting the structural strength.
The second positioning structure 102 is an upward slope along the second connecting device 20 accessing direction, and the cross section of the second positioning structure 102 along the second connecting device 20 accessing direction is a triangle or a right trapezoid.
As shown in fig. 4a, 4b and 4c, in the connector for preventing live plugging and unplugging in the present embodiment, the upper surface of the main body of the second connecting device 20 is provided with a rocker structure 201, a positioning handle 202 and a limiting protrusion 203.
Rocker structure 201 is through the connecting arm 2011 fixed connection in second connecting device 20 of both sides, rocker structure 201 bottom is equipped with the trip 2012 of two symmetric distributions.
Specifically, in this embodiment, as shown in fig. 4b and 4c, the rocker structure 201 is connected to the second connecting device 20 through the connecting arms 2011 on both sides; the positioning handle 202 is connected with the second connecting device 20 through a connecting rod 2021; there is no direct connection between the rocker structure 201 and the location bar 202. The hooks 2012 are distributed on the left and right sides of the lower surface of the rocker structure 201, and when the second connecting device 20 is connected to the first connecting device 10, the hooks 2012 are correspondingly contacted with the second positioning structure 102 until being engaged.
In fig. 4b, the rocker structure 201 covers part of the positioning handle 202, and fig. 4c is a schematic structural view of the rocker structure 201 hidden so as to more clearly view the positioning handle 202. As shown in fig. 4b and 4c, the positioning handle 202 is located below the rocker structure 201, and is fixedly connected to the upper surface of the second connecting device 20 through a connecting rod 2021 at the bottom of the positioning handle 202, the positioning handle 202 is provided with a groove along the implantation direction of the positioning device 30, the head end of the positioning handle 202 is provided with a buckle 2022, and the tail end of the positioning handle 202 is provided with a clamping groove 2023 higher than the buckle 2022. Specifically, in the present embodiment, one end of each structure in the direction of the second connecting means 20 to the first connecting means 10 is the head end of the structure, and the other end is the tail end of the structure.
In this embodiment, the direction of the second connector 20 to be connected to the first connector 10 is the direction of the head end of the positioning handle 202, the snap 2022 is a groove along the direction of the second connector 20 to be connected to the first connector 10, and the groove 2023 is a groove along the direction of the second connector 20 to be connected to the first connector 10. In addition, the upper surface of the buckle 2022 is provided with a recess for engaging with the positioning device 30 when the positioning device 30 is implanted into the second connection device 20 to the second implantation state.
The limiting protrusion 203 is located below the positioning handle 202 and is fixedly connected to the upper surface of the second connecting device 20.
In this embodiment, the limiting protrusion 203 is used to limit the downward movement amplitude of the positioning device 30 after the positioning device 30 is implanted into the second connection device 20 to the second implantation state, so as to prevent the positioning device 30 from being unlocked by pressing.
As shown in fig. 5a and 5b, in the present embodiment, the positioning device 30 in the connector for preventing live plug includes a strip-shaped implanted structure 301 and a sheet-shaped blocking structure 302, a tail end of the implanted structure 301 is fixedly connected to a tail end of the blocking structure 302, and a head end of the implanted structure 301 is separated from a head end of the blocking structure 302.
The implant structure 301 includes a head portion 3011 protruding from a lower surface of the head end of the implant structure 301, and a first boss 3012 and a second boss 3013 protruding from an upper surface of the head end and the tail end of the implant structure 301.
The bottom of the blocking structure 302 is provided with a reinforcing rib structure 303, and the reinforcing rib structure 303 is located in the middle of the blocking structure 302 and is integrally formed with the blocking structure 302.
As shown in fig. 5b, in this embodiment, the stiffener structure 303 is in a strip shape or a column shape, and the blocking structure 302 is structurally reinforced by the stiffener structure 303, so that unlocking caused by an excessive force of pressing the rocker structure 201 by mistake can be prevented.
In this embodiment, a protrusion may be further disposed below the head portion 3011, and is used to be snapped into the recess at the head end of the buckle 2022 when the positioning device 30 is implanted into the second connection device 20 to the second implantation state.
As shown in fig. 6, in the connector for preventing live insertion and unplugging in this embodiment, when the positioning device 30 is implanted into the second connection device 20 to the first implantation state, the head portion 3011 abuts against the inner wall surface of the buckle 2022, and the slot 2023 is located between the first boss 3012 and the second boss 3013.
As shown in fig. 7a and 7b, in the connector for preventing live insertion and removal according to this embodiment, when the second connecting device 20 is connected to the first connecting device 10 to the first locking state, the snap 2022 engages with the first positioning structure 101, the lower surface of the snap 2022 is attached to the upper surface of the main body of the first connecting device 10, the inner wall surface of the snap 2022 is attached to the outer wall surface of the first positioning structure 101, the head 3011 is lifted above the first positioning structure 101, and the hook 2012 is in contact with the second positioning structure 102. In this embodiment, when the second connection device 20 is connected to the first connection device 10 to the first locking state, the power male terminal 401 is in contact with the power female terminal 402, and the signal female terminal 501 is not in contact with the signal male terminal 502.
As shown in fig. 8a and 8b, in the connector for preventing live insertion and unplugging according to the present embodiment, when the second connecting device 20 is connected to the first connecting device 10 to the second locking state, the hook 2012 is engaged with the second positioning structure 102, and the head portion 3011 is lifted above the first positioning structure 101. In this embodiment, when the second connecting device 20 is connected to the first connecting device 10 to the second locking state, the signal female terminal 501 is in contact with the signal male terminal 502, and the power male terminal 401 and the power female terminal 402 are further implanted.
As shown in fig. 9a and 9b, in the connector for preventing live insertion and unplugging of the present embodiment, when the positioning device 30 is implanted into the second connection device 20 to the second implantation state, the head 3011 is engaged with the buckle 2022, the second boss 3013 is engaged with the slot 2023, and the end of the rocker structure 201 is clamped between the implantation structure 301 and the blocking structure 302. When the power male terminal 401 and the power female terminal 402 are implanted in place, the signal female terminal 501 and the signal male terminal 502 are also implanted in place.
In this embodiment, the head 3011 is engaged with a recess on the upper surface of the buckle 2022. In addition, the end of the rocker structure 201 is clamped between the implantation structure 301 and the blocking structure 302, so that the downward movement of the rocker structure 201 can be greatly limited, and therefore, when the positioning device 30 is implanted into the second connection device 20 to the second implantation state, the rocker structure 201 can be effectively prevented from being mistakenly pressed to unlock. And the limit protrusion 203 can limit the downward pressing amplitude of the positioning device 30, so that when the positioning device 30 is implanted into the second connecting device 20 to the second implantation state, the unlocking caused by mistakenly pressing the positioning device 30 can be effectively prevented.
In the prior art, a male terminal and a female terminal of a power terminal are separated to instantly generate high-voltage electric arcs, so that potential safety hazards of personal injury are caused. And adopt aforementioned connector that prevents to pull out with electricity, the positioner of second locking state can not press, can prevent mistake unblock, and the structure that blocks among the positioner can prevent to press the wane structure by mistake simultaneously, after positioner unblock to first implantation state, presses wane structure unblock second location structure for signal terminal separation. And then the positioning device is pressed to unlock the first positioning structure, so that the power terminals are separated, and the connector is unlocked. In addition, because the position of the unlocking signal terminal and the position of the unlocking power terminal are respectively positioned at two sides of the connector, the problem that simultaneous unlocking can occur when the positions of the unlocking two terminals are positioned at one side can be avoided. Through the connector for preventing live plugging, the signal terminals which are interlocked can be separated first, the power terminals are separated later, and the live plugging operation of the connector is effectively avoided.
Besides effectively avoiding the live-line plugging operation of the connector, the connector capable of preventing live-line plugging can also produce the following effects:
firstly, virtual connection caused by that all structures in the connector are not inserted in place or loose in long-term operation can be avoided, so that safety accidents caused by heating in large-current long-term operation are prevented;
secondly, the high-voltage exposure can be avoided, so that maintenance and production operators are prevented from electric shock;
thirdly, manual misoperation can be avoided, and the arc discharge phenomenon possibly caused by pulling and inserting the connector under the condition that high voltage is not supplied, so that the damage to personnel and equipment around power failure is prevented;
and finally, in the collision power-off process, the collision signal executes the system power-off by triggering the high-voltage interlocking signal, so that the safety protection effect is achieved.
In addition, as shown in fig. 10, based on the connector for preventing live plugging according to the embodiment of the present invention, the embodiment of the present invention further discloses an installation method of the connector for preventing live plugging, which includes the following steps:
step 101, implanting the positioning device 30 into the second connecting device 20, and when the positioning device 30 is implanted into the second connecting device 20 to the first implantation state, until the positioning device 30 abuts against the second connecting device 20;
in this step, the head portion 3011 abuts against the inner wall surface of the buckle 2022, and the locking groove 2023 is located between the first boss 3012 and the second boss 3013.
Step 102, connecting the second connecting device 20 to the first connecting device 10, when the second connecting device 20 is connected to the first connecting device 10 to a first locking state, the second connecting device 20 is engaged with the first positioning structure 101, the power male terminal 401 is in contact with the power female terminal 402, and the signal female terminal 501 is not in contact with the signal male terminal 502;
in this step, the buckle 2022 slides along the slope bottom of the first positioning structure 101 to the slope top until the buckle 2022 falls from the slope top to the upper surface of the main body of the first connecting device 10, that is, the second connecting device 20 is engaged with the first positioning structure 101, the head 3011 of the positioning device 30 is lifted above the first positioning structure 101, and the second connecting device 20 is connected to the first connecting device 10 to the first locking state.
103, connecting the second connecting device 20 into the first connecting device 10, when the second connecting device 20 is connected into the first connecting device 10 to a second locking state, the second connecting device 20 is engaged with the second positioning structure 102, the second connecting device 20 is locked with the first connecting device 10, and the signal female terminal 501 is in contact with the signal male terminal 502;
in this step, the hook 2012 slides along the slope bottom of the second positioning structure 102 to the slope top until the hook 2012 is engaged with the second positioning structure 102, the head portion 3011 of the positioning device 30 is still lifted above the first positioning structure 101, and the second connecting device 20 is connected to the first connecting device 10 to the second locking state.
And 104, implanting the positioning device 30 into the second connecting device 20, wherein when the positioning device 30 is implanted into the second connecting device 20 to the second implantation state, the positioning device 30 is locked with the second connecting device 20.
In this step, the head 3011 is engaged with a recess formed on the upper surface of the buckle 2022, the second boss 3013 is engaged with the slot 2023, and the end of the rocker structure 201 is clamped between the implantation structure 301 and the blocking structure 302.
In addition, as shown in fig. 11, based on the connector for preventing live plugging and unplugging according to the embodiment of the present invention, the embodiment of the present invention further discloses an unlocking method for a connector for preventing live plugging and unplugging, including the following steps:
step 201, pulling the positioning device 30 out of the second connecting device 20 to a first implantation state;
in this step, the head 3011 is lifted above the first positioning structure 101 and the buckle 2022;
in this embodiment, before the positioning device 30 is pulled out of the second connecting device 20 to the first implantation state, the limiting protrusion 203 can limit the downward movement amplitude of the positioning device 30, and the positioning device 30 cannot be unlocked by pressing, so that unlocking caused by mistakenly pressing the positioning device 30 can be effectively prevented;
meanwhile, before the positioning device 30 is pulled out of the second connecting device 20 to the first implantation state, the tail end of the rocker structure 201 is clamped between the implantation structure 301 and the blocking structure 302, so that the up-and-down movement amplitude of the rocker structure 201 can be greatly limited, and therefore, when the positioning device 30 is implanted into the second connecting device 20 to the second implantation state, the unlocking caused by mistakenly pressing the rocker structure 201 can be effectively prevented;
furthermore, before the positioning device 30 is pulled out of the second connecting device 20 to the first implantation state, the blocking structure 302 is structurally reinforced by the stiffener structure 303, so that the unlocking caused by too much force of mistakenly pressing the rocker structure 201 is prevented.
Step 202, pressing the rocker structure 201 to unlock the second connecting device 20 and the second positioning structure 102, wherein the hook 2012 is separated from the second positioning structure 102, and the signal female terminal 501 is separated from the signal male terminal 502;
step 203, pressing the positioning device 30 to unlock the second connecting device 20 and the first positioning structure 101, wherein the buckle 2022 is separated from the first positioning structure 101, and the power female terminal 402 is separated from the power male terminal 401. In the separation process, the head 3011 abuts against the inner wall surface of the buckle 2022, and the connector for preventing live plug and unplug is unlocked.
According to the unlocking method of the connector for preventing live plugging and unplugging, disclosed by the invention, in the unlocking process of the connector for preventing live plugging and unplugging, the signal male and female terminals are separated by unlocking the wane structure 201, then the power male and female terminals are separated by unlocking the positioning device 30, and the wane structure 201 and the positioning device 30 are respectively positioned at two sides of the connector for preventing live plugging and unplugging, so that the connector for preventing live plugging and unplugging is respectively unlocked in sections from two sides, the misoperation of simultaneous unlocking when the structure for unlocking is positioned at one side is avoided, and the safety in the operation process is further improved.
In summary, in the prior art, a high voltage arc is generated instantaneously when the male terminal and the female terminal of the power terminal are separated, which may cause a potential safety hazard of personal injury. By adopting the connector for preventing live plugging and unplugging, the positioning device in the second locking state can not be pressed, false unlocking can be prevented, meanwhile, the blocking structure in the positioning device can prevent the rocker structure from being pressed by mistake, and after the positioning device is unlocked to the first implantation state, the rocker structure is pressed to unlock the second positioning structure, so that the signal terminals are separated; and then the positioning device is pressed to unlock the first positioning structure, so that the power terminals are separated, and the connector is unlocked. In addition, because the position of the unlocking signal terminal and the position of the unlocking power terminal are respectively positioned at two sides of the connector, the problem that simultaneous unlocking can occur when the positions of the unlocking two terminals are positioned at one side can be avoided. Through the connector for preventing live plugging, the signal terminals which are interlocked can be separated first, the power terminals are separated later, and the live plugging operation of the connector is effectively avoided.
The same and similar parts in the various embodiments in this specification may be referred to each other. The above-described embodiments of the present invention should not be construed as limiting the scope of the present invention.

Claims (9)

1. A connector for preventing live unplugging and plugging, comprising first connecting means (10) for fixing a power male terminal (401) and a signal female terminal (501), second connecting means (20) for fixing a power female terminal (402) and a signal male terminal (502), and positioning means (30), the first connecting means (10) being adapted to the second connecting means (20), characterized in that,
when the positioning device (30) is implanted into the second connecting device (20) to the first implantation state, the positioning device (30) is abutted against the second connecting device (20);
when the second connecting device (20) is connected into the first connecting device (10) to a first locking state, the second connecting device (20) is clamped with the first positioning structure (101) on the first connecting device (10), the power male terminal (401) is contacted with the power female terminal (402), and the signal female terminal (501) is not contacted with the signal male terminal (502);
when the second connecting device (20) is connected into the first connecting device (10) to a second locking state, the second connecting device (20) is clamped with a second positioning structure (102) on the first connecting device (10), the second connecting device (20) is locked with the first connecting device (10), and the signal female terminal is contacted with the signal male terminal;
when the positioning device (30) is implanted into the second connecting device (20) to a second implantation state, the positioning device (30) is locked with the second connecting device (20);
the upper surface of the main body of the second connecting device (20) is provided with a warping plate structure (201), a positioning handle (202) and a limiting bulge (203);
the rocker structure (201) is fixedly connected to the second connecting device (20) through connecting arms (2011) on two sides, and two clamping hooks (2012) which are symmetrically distributed are arranged at the bottom of the rocker structure (201);
the positioning handle (202) is positioned below the warping plate structure (201), and is fixedly connected to the upper surface of the second connecting device (20) through a connecting rod (2021) at the bottom of the positioning handle (202), a groove is formed in the positioning handle (202) along the implantation direction of the positioning device (30), a buckle (2022) is arranged at the head end of the positioning handle (202), and a clamping groove (2023) higher than the buckle (2022) is arranged at the tail end of the positioning handle (202);
the limiting protrusion (203) is positioned below the positioning handle (202) and fixedly connected to the upper surface of the second connecting device (20).
2. The connector for preventing live plug and unplug as claimed in claim 1, wherein the first positioning structure (101) and the second positioning structure (102) protruding from the upper surface of the main body of the first connecting device (10) are disposed on the upper surface of the main body, and the second positioning structures (102) are symmetrically disposed on two sides of the first positioning structure (101);
the first positioning structure (101) is a wedge-shaped structure, the first positioning structure (101) is an upward slope along the access direction of the second connecting device (20), and the section of the first positioning structure (101) along the access direction of the second connecting device (20) is a right trapezoid;
an anti-deformation groove (1011) is formed in the middle of the first positioning structure (101), and the anti-deformation groove (1011) is used for stabilizing the structural strength of the first positioning structure (101);
the second positioning structure (102) is an upward slope along the connection direction of the second connecting device (20), and the section of the second positioning structure (102) along the connection direction of the second connecting device (20) is a triangle or a right trapezoid.
3. The connector for preventing live plug and unplug as claimed in claim 1, wherein the positioning device (30) comprises a strip-shaped implanted structure (301) and a plate-shaped blocking structure (302), the tail end of the implanted structure (301) is fixedly connected with the tail end of the blocking structure (302), and the head end of the implanted structure (301) is separated from the head end of the blocking structure (302);
the implantation structure (301) comprises a head part (3011) protruding from the lower surface of the head end of the implantation structure (301), and a first boss (3012) and a second boss (3013) protruding from the upper surface of the head end and the tail end of the implantation structure (301);
the bottom of the blocking structure (302) is provided with a reinforcing rib structure (303), and the reinforcing rib structure (303) is positioned in the middle of the blocking structure (302) and integrally formed with the blocking structure (302).
4. The connector according to claim 3, wherein when the positioning device (30) is implanted into the second connecting device (20) to the first implanted state, the head (3011) abuts against an inner wall surface of the buckle (2022), and the slot (2023) is located between the first boss (3012) and the second boss (3013).
5. The connector according to claim 3, wherein when the second connecting device (20) is connected to the first connecting device (10) to the first locking state, the latch (2022) is engaged with the first positioning structure (101), the lower surface of the latch (2022) is attached to the upper surface of the main body of the first connecting device (10), the inner wall surface of the latch (2022) is attached to the outer wall surface of the first positioning structure (101), the head (3011) is lifted above the first positioning structure (101), and the hook (2012) is in contact with the second positioning structure (102).
6. The connector according to claim 3, wherein when the second connecting device (20) is connected to the first connecting device (10) to the second locked state, the hook (2012) engages with the second positioning structure (102), and the head (3011) is lifted above the first positioning structure (101).
7. The connector according to claim 3, wherein when the positioning device (30) is implanted into the second connecting device (20) to the second implanted state, the head (3011) is engaged with the latch (2022), the second boss (3013) is engaged with the slot (2023), and the end of the rocker structure (201) is sandwiched between the implanted structure (301) and the blocking structure (302).
8. The connector for preventing live plug according to claim 2, wherein the connector for preventing live plug comprises the following steps when mounted:
step 101, implanting the positioning device (30) into the second connecting device (20), and when the positioning device (30) is implanted into the second connecting device (20) to the first implantation state, until the positioning device (30) is abutted against the second connecting device (20);
step 102, the second connecting device (20) is connected to the first connecting device (10), when the second connecting device (20) is connected to the first connecting device (10) to a first locking state, the second connecting device (20) is clamped with the first positioning structure (101), the power male terminal (401) is in contact with the power female terminal (402), and the signal female terminal (501) is not in contact with the signal male terminal (502);
103, connecting the second connecting device (20) into the first connecting device (10), when the second connecting device (20) is connected into the first connecting device (10) to a second locking state, the second connecting device (20) is clamped with the second positioning structure (102), the second connecting device (20) is locked with the first connecting device (10), and the signal female terminal (501) is in contact with the signal male terminal (502);
104, implanting the positioning device (30) into the second connecting device (20), wherein when the positioning device (30) is implanted into the second connecting device (20) to the second implantation state, the positioning device (30) is locked with the second connecting device (20).
9. The hot plug prevention connector according to claim 3, wherein the hot plug prevention connector comprises the following steps when unlocked:
step 201, pulling the positioning device (30) out of the second connecting device (20) to a first implantation state;
step 202, pressing the rocker structure (201), unlocking a second connecting device (20) and a second positioning structure (102), separating the hook (2012) from the second positioning structure (102), and separating the signal female terminal (501) from the signal male terminal (502);
step 203, the positioning device (30) is pressed to unlock the second connecting device (20) and the first positioning structure (101), the buckle (2022) is separated from the first positioning structure (101), the power female terminal (402) is separated from the power male terminal (401), and the connector capable of preventing live plugging is unlocked.
CN201910797271.7A 2019-08-27 2019-08-27 Connector capable of preventing live plugging Active CN112448218B (en)

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