Disclosure of Invention
The technical problem is as follows: the storage battery with the damaged electrode column is discarded at will, resources are wasted, the environment is polluted, manual operation is mostly adopted for repairing the electrode column, and the working efficiency is low.
In order to solve the problems, the embodiment designs an automatic repair device for a storage battery electrode column, which comprises a frame, wherein a lifting hydraulic cylinder and a sliding rod are fixedly connected to the upper side end wall of the frame, a lifting rod is fixedly connected to the upper side end surface of the lifting hydraulic cylinder, a shaft sleeve is slidably connected to the sliding rod, the left side end surface of the shaft sleeve is fixedly connected with the lifting rod, a working box is fixedly connected to the lifting rod, a polishing device is arranged in the working box and used for removing a broken electrode column, the polishing device comprises an auxiliary cavity fixedly connected to the working box, an auxiliary motor is fixedly connected to the upper side end surface of the auxiliary cavity, an auxiliary motor shaft extending downwards is dynamically connected to the lower side end surface of the auxiliary motor, and a movable gear and a chute wheel are fixedly connected to the auxiliary motor shaft, the end surface of the lower side of the auxiliary cavity is slidably connected with a driving shaft, the end surface of the left side of the auxiliary cavity is fixedly connected with a sliding sleeve, the sliding sleeve is slidably connected with the driving shaft, a movable pinion is fixedly connected on the driving shaft and meshed with the movable gear, a sliding rod is rotatably connected on the driving shaft and slidably connected in the sliding groove wheel, the end surface of the lower side of the driving shaft is fixedly connected with a polishing wheel, a working cavity is fixedly connected in the frame, the working box is positioned on the upper side of the working cavity, an injection molding device is arranged in the working cavity and used for injection molding of an electrode column, the end surface of the left side of the working cavity is fixedly connected with a first placing cavity, a moving platform is slidably connected between the front end surface and the rear end surface of the two sides of the first placing cavity, a supporting platform, heating device is used for repairing material to carry and heat and melts, be equipped with in the heating device and carry the axle, carry epaxial fixedly connected with first pair bevel gear, be equipped with the work motor in the device of moulding plastics, the last power connection of work motor has the work motor axle of extending about, the first bevel gear of work motor axle left side terminal surface fixedly connected with, first bevel gear with first pair bevel gear meshable connects, the device of moulding plastics accessible first bevel gear with first pair bevel gear meshing connects with power transmission for heating device carries, working chamber downside terminal surface fixedly connected with fixed station.
Preferably, a second bevel gear is fixedly connected to a shaft of the auxiliary motor, a first transmission shaft extending forwards is rotatably connected to a front end face of the auxiliary cavity, a second auxiliary bevel gear is fixedly connected to a rear end face of the first transmission shaft, the second auxiliary bevel gear is meshed with the second bevel gear, a fan is fixedly connected to the front end face of the first transmission shaft, a material suction cavity is fixedly connected to a front end wall of the work box, the fan is located in the material suction cavity, a recovery pipe is fixedly connected to an upper end face of the material suction cavity, a material suction port is fixedly connected to a lower end face of the material suction cavity, the material suction port is fixedly connected to a lower end wall of the work box, a touch block is slidably connected to the lower end wall of the work box, a tension rope is fixedly connected to the upper end face of the touch block, and a touch spring is fixedly connected between the upper end face of the touch block, the frame downside end wall fixedly connected with collects the chamber, collect chamber upside terminal surface fixedly connected with the recovery tube.
Preferably, the heating device comprises a transmission cavity fixedly connected in the frame, the front end face of the transmission cavity is rotatably connected with the conveying shaft extending backwards, the conveying shaft is fixedly connected with a cam, the left end face of the transmission cavity is fixedly connected with a piston box, a piston is connected in the piston box in a sliding way, the end surface of the right side of the piston is fixedly connected with a piston rod, the right end face of the piston rod is fixedly connected with a touch pressing plate, the cam can rotatably abut against the touch pressing plate, a return spring is fixedly connected between the left end face of the touch pressure plate and the right end wall of the piston box, the front side end wall of the piston box is fixedly connected with an input pipe, the rear side end wall of the piston box is fixedly connected with an output pipe, collect chamber upside terminal surface fixedly connected with the output tube, first chamber upside terminal surface fixedly connected with export of placing, export upside terminal surface fixedly connected with the input tube.
Preferably, the upper end face of the mobile station is fixedly connected with the support table, the upper end face of the support table is fixedly connected with the servo motor, the rear end face of the servo motor is rotatably connected with a rotating shaft extending backwards, a heating box is fixedly connected to the rotating shaft, and the heating box is located on the lower side of the outlet.
Preferably, the injection molding device comprises the working motor slidably connected to the lower end surface of the transmission cavity, a moving cavity is fixedly connected to the front end surface of the transmission cavity, a moving rod is slidably connected to the moving cavity, the working motor is fixedly connected to the rear end surface of the moving rod, the tensioning rope is fixedly connected to the right end surface of the moving rod, a pushing spring is fixedly connected between the right end surface of the moving rod and the right end surface of the moving cavity, a third bevel gear is fixedly connected to the right end surface of the working motor shaft, a transition shaft extending backwards is rotatably connected to the front end surface of the transmission cavity, a third bevel gear is fixedly connected to the transition shaft, the third bevel gear and the third bevel gear can be engaged and connected, a belt pulley and a main gear are fixedly connected to the transition shaft, and a third transmission shaft and a fourth transmission shaft extending forwards are rotatably connected to the rear end surface of the transmission cavity, a first pinion and a first wire wheel are fixedly connected to the third transmission shaft, the first pinion is meshed with the main gear, a first pull rope is rotatably connected to the first wire wheel, a second pinion and a second wire wheel are fixedly connected to the fourth transmission shaft, the second pinion is meshed with the main gear, a second pull rope is rotatably connected to the second wire wheel, a rack is fixedly connected to the front end face of the mobile platform, a movable cavity is fixedly connected to the front end wall of the rack and positioned in front of the first placing cavity, a second transmission shaft extending backwards is rotatably connected to the front end face of the movable cavity, a pinion and a moving gear are fixedly connected to the second transmission shaft, a V-belt is rotatably connected between the pinion and the pulley, the moving gear is meshed with the rack and connected to the front end face of the working cavity, a first chute and a second chute are fixedly connected to the front end face of the working cavity, the mobile station is connected in a sliding mode in the first sliding groove, the mobile station is connected with a linking pipe in a sliding mode, the end face of the upper side of the linking pipe is fixedly connected with a funnel, the end face of the lower side of the linking pipe is fixedly connected with an arc-shaped retaining block, the end face of the upper side of the arc-shaped retaining block is fixedly connected with a pressure spring between the end faces of the lower side of the mobile station, a moving block is connected in the second sliding groove in a sliding mode, the end face of the left side of the moving block is fixedly connected with a first pull rope, the end face of the right side of the moving block is fixedly connected with a second pull rope, the end face of the rear side of the moving block is fixedly connected with a support rod, the end face of.
The invention has the beneficial effects that: according to the automatic repairing equipment for the storage battery electrode column, after the storage battery is fixed point by point, the polishing wheel is driven to move up and down by hydraulic lifting, the polishing wheel is used for polishing and removing the damaged electrode column, so that subsequent repairing work is facilitated, meanwhile, a fan is used for recycling the residues of the polished electrode column, resource waste is reduced, the repairing material is heated and melted by heating during polishing, the working time is reduced, the electrode column is injection molded by using the cylindrical sleeve and the funnel, so that the repairing work of the electrode column is finished, the manual operation is reduced, and the recycling effect is improved.
Detailed Description
The invention will now be described in detail with reference to fig. 1 to 7, for the sake of convenience of description, the following orientations are now defined: the up, down, left, right, and front-back directions described below correspond to the up, down, left, right, and front-back directions in the projection relationship of fig. 1 itself.
The invention relates to an automatic repair device for a storage battery electrode column, which is mainly applied to the repair work of the storage battery electrode column, and the invention is further explained by combining the attached drawings of the invention as follows:
the invention relates to automatic repair equipment for an electrode column of a storage battery, which comprises a frame 11, wherein the upper end wall of the frame 11 is fixedly connected with a lifting hydraulic cylinder 35 and a sliding rod 48, the upper end surface of the lifting hydraulic cylinder 35 is fixedly connected with a lifting rod 40, the sliding rod 48 is slidably connected with a shaft sleeve 45, the left end surface of the shaft sleeve 45 is fixedly connected with the lifting rod 40, the lifting rod 40 is fixedly connected with a working box 46, a polishing device 101 is arranged in the working box 46, the polishing device 101 is used for removing a broken electrode column, the polishing device 101 comprises an auxiliary cavity 41 fixedly connected in the working box 46, the upper end surface of the auxiliary cavity 41 is fixedly connected with an auxiliary motor 43, the lower end surface of the auxiliary motor 43 is in power connection with an auxiliary motor shaft 44 extending downwards, the auxiliary motor shaft 44 is fixedly connected with a movable gear 49 and a chute wheel 50, the electrode column injection molding machine is characterized in that a driving shaft 36 is connected to the lower side end face of the auxiliary cavity 41 in a sliding manner, a sliding sleeve 39 is fixedly connected to the left side end face of the auxiliary cavity 41 in a sliding manner, the driving shaft 36 is connected to the sliding sleeve 39 in a sliding manner, a movable pinion 38 is fixedly connected to the driving shaft 36, the movable pinion 38 is meshed with the movable gear 49, a sliding rod 37 is rotatably connected to the driving shaft 36, the sliding rod 37 is connected to the sliding sleeve 50 in a sliding manner, a polishing wheel 33 is fixedly connected to the lower side end face of the driving shaft 36, a working cavity 12 is fixedly connected to the inside of the frame 11, the working box 46 is located on the upper side of the working cavity 12, an injection molding device 103 is arranged in the working cavity 12, the injection molding device 103 is used for injection molding of an electrode column, a first placing cavity, the end face of the upper side of the moving table 23 is fixedly connected with a supporting table 25, the supporting table 25 is provided with a heating device 102, the heating device 102 is used for conveying and heating to melt repair materials, a conveying shaft 75 is arranged in the heating device 102, a first auxiliary bevel gear 83 is fixedly connected to the conveying shaft 75, a working motor 98 is arranged in the injection molding device 103, the working motor 98 is connected with a working motor shaft 85 extending left and right in a power connection mode, the end face of the left side of the working motor shaft 85 is fixedly connected with a first bevel gear 84, the first bevel gear 84 is connected with the first auxiliary bevel gear 83 in a meshing mode, the injection molding device 103 can transmit power to the heating device 102 through the meshing connection of the first bevel gear 84 and the first auxiliary bevel gear 83, and the end face of the lower side of the working.
Beneficially, a second bevel gear 42 is fixedly connected to the auxiliary motor shaft 44, a first transmission shaft 53 extending forward is rotatably connected to the front end face of the auxiliary cavity 41, a second bevel gear 47 is fixedly connected to the rear end face of the first transmission shaft 53, the second bevel gear 47 is in meshing connection with the second bevel gear 42, a fan 54 is fixedly connected to the front end face of the first transmission shaft 53, a suction cavity 55 is fixedly connected to the front end wall of the working box 46, the fan 54 is located in the suction cavity 55, a recovery pipe 17 is fixedly connected to the upper end face of the suction cavity 55, a suction port 34 is fixedly connected to the lower end face of the suction cavity 55, the suction port 34 is fixedly connected to the lower end wall of the working box 46, a trigger block 96 is slidably connected to the lower end wall of the working box 46, and a tensioning rope 89 is fixedly connected to the upper end face of the trigger block 96, the upper side end face of the pressing block 96 and the lower side end wall of the working box 46 are fixedly connected with a pressing spring 97, the lower side end wall of the rack 11 is fixedly connected with a collection cavity 18, and the upper side end face of the collection cavity 18 is fixedly connected with the recovery pipe 17.
Beneficially, the heating device 102 includes a transmission cavity 80 fixedly connected in the machine frame 11, a front end face of the transmission cavity 80 is rotatably connected with the conveying shaft 75 extending backwards, a cam 82 is fixedly connected on the conveying shaft 75, a left end face of the transmission cavity 80 is fixedly connected with a piston box 78, a piston 79 is slidably connected in the piston box 78, a right end face of the piston 79 is fixedly connected with a piston rod 81, a right end face of the piston rod 81 is fixedly connected with a touch pressing plate 76, the cam 82 is rotatably abutted against the touch pressing plate 76, a return spring 77 is fixedly connected between the left end face of the touch pressing plate 76 and the right end wall of the piston box 78, a front end wall of the piston box 78 is fixedly connected with the input pipe 29, a rear end wall of the piston box 78 is fixedly connected with the output pipe 19, an upper end face of the collection cavity 18 is fixedly connected, an outlet 28 is fixedly connected to the upper end face of the first placing cavity 24, and the input pipe 29 is fixedly connected to the upper end face of the outlet 28.
Advantageously, the supporting platform 25 is fixedly connected to an upper end surface of the moving platform 23, the servo motor 56 is fixedly connected to an upper end surface of the supporting platform 25, a rear end surface of the servo motor 56 is rotatably connected to a rotating shaft 27 extending rearward, a heating box 26 is fixedly connected to the rotating shaft 27, and the heating box 26 is located below the outlet 28.
Advantageously, the injection molding device 103 comprises the working motor 98 slidably connected to the lower end surface of the transmission cavity 80, the front end surface of the transmission cavity 80 is fixedly connected with the moving cavity 86, the moving rod 87 is slidably connected to the moving cavity 86, the rear end surface of the moving rod 87 is fixedly connected with the working motor 98, the right end surface of the moving rod 87 is fixedly connected with the tensioning rope 89, the pushing spring 88 is fixedly connected between the right end surface of the moving rod 87 and the right end surface of the moving cavity 86, the right end surface of the working motor shaft 85 is fixedly connected with the third bevel gear 90, the front end surface of the transmission cavity 80 is rotatably connected with the transition shaft 72 extending backwards, the transition shaft 72 is fixedly connected with the third bevel gear 91, the third bevel gear 91 and the third bevel gear 90 are in meshed connection, and the transition shaft 72 is fixedly connected with the belt pulley 92 and the main gear 94, the rear end face of the transmission cavity 80 is rotatably connected with a third transmission shaft 74 and a fourth transmission shaft 70 which extend forwards, the third transmission shaft 74 is fixedly connected with a first pinion 95 and a first wire wheel 73, the first pinion 95 is engaged with the main gear 94, the first wire wheel 73 is rotatably connected with a first pull rope 68, the fourth transmission shaft 70 is fixedly connected with a second pinion 93 and a second wire wheel 71, the second pinion 93 is engaged with the main gear 94, the second wire wheel 71 is rotatably connected with a second pull rope 69, the front end face of the mobile platform 23 is fixedly connected with a rack 64, the front end wall of the rack 11 is fixedly connected with a movable cavity 65, the movable cavity 65 is positioned at the front side of the first placing cavity 24, the front end face of the movable cavity 65 is rotatably connected with a second transmission shaft 60 which extends backwards, the second transmission shaft 60 is fixedly connected with a pinion 63 and a moving gear 61, a V-belt 62 is rotatably connected between the secondary pulley 63 and the pulley 92, the moving gear 61 is engaged with the rack 64, a first chute 16 and a second chute 15 are fixedly connected to the front end face of the working chamber 12, the mobile station 23 is slidably connected in the first chute 16, a connecting tube 31 is slidably connected in the mobile station 23, a funnel 30 is fixedly connected to the upper end face of the connecting tube 31, an arc-shaped holding block 20 is fixedly connected to the lower end face of the connecting tube 31, a pressure spring 32 is fixedly connected between the upper end face of the arc-shaped holding block 20 and the lower end face of the mobile station 23, a moving block 67 is slidably connected in the second chute 15, the first pull rope 68 is fixedly connected to the left end face of the moving block 67, the second pull rope 69 is fixedly connected to the right end face of the moving block 67, and a support rod 66 is fixedly connected to the rear end face of, the end face of the rear side of the support rod 66 is fixedly connected with a cylindrical sleeve 52, the end face of the right side of the working cavity 12 is fixedly connected with a second placing cavity 51, and the cylindrical sleeve 52 is located in the second placing cavity 51.
The following describes in detail the use steps of an automatic repair device for battery electrode columns in the present text with reference to fig. 1 to 7:
initially, the working box 46 is located on the upper side of the working chamber 12, the pressing spring 97 is in a stretched state, the tensioning rope 89 is in a tensioned state, the pushing spring 88 is in a compressed state, the third bevel gear 90 is meshed with the third bevel gear 91, the first bevel gear 84 is not meshed with the first bevel gear 83, the return spring 77 is in a normal state, the pressure spring 32 is in a stretched state, the heating box 26 is located on the lower side of the outlet 28, and the cylindrical sleeve 52 is located in the second placing chamber 51.
The device starts to work, a storage battery is placed on the upper side of the fixed table 13 for fixed point fixing, the lifting hydraulic cylinder 35 is started, the lifting hydraulic cylinder 35 is matched with the shaft sleeve 45 through the lifting rod 40 to drive the working box 46 to move downwards so as to drive the polishing wheel 33 to move downwards, meanwhile, the auxiliary motor 43 is started, the auxiliary motor 43 drives the auxiliary motor shaft 44 to rotate, the auxiliary motor shaft 44 drives the movable gear 49 to rotate, the movable gear 49 drives the movable pinion 38 to rotate, the movable pinion 38 drives the driving shaft 36 to rotate, the driving shaft 36 drives the polishing wheel 33 to rotate, so that the polishing wheel 33 rotates and moves downwards simultaneously to polish and remove the electrode column on the upper side of the storage battery, meanwhile, the auxiliary motor shaft 44 drives the sliding groove wheel 50 to rotate, and the sliding groove wheel 50 drives the sliding rod 37 to reciprocate up and down, the sliding rod 37 drives the driving shaft 36 to reciprocate up and down to drive the grinding wheel 33 to reciprocate up and down, the grinding wheel 33 performs small vertical movement, when the grinding wheel 33 rotates downwards, an upward buffering effect can be achieved, overheating caused by continuous downward grinding movement of the grinding wheel 33 is prevented, the service life is influenced, and the safety of repair work is ensured, when the grinding wheel 33 is ground, the auxiliary motor shaft 44 drives the second bevel gear 42 to rotate, the second bevel gear 42 drives the second bevel gear 47 to rotate, the second bevel gear 47 drives the first transmission shaft 53 to rotate, the first transmission shaft 53 drives the fan 54 to rotate, the fan 54 rotates to generate negative pressure, debris generated by grinding of the electrode column of the grinding wheel 33 is recovered through the suction port 34 and is conveyed into the collection cavity 18 through the recovery pipe 17 to be collected, and resource waste is reduced.
When the grinding wheel 33 is ground to the bottom, the contact block 96 abuts against the surface of the storage battery, the contact spring 97 becomes compressed, the tensioning rope 89 becomes loose, the pushing spring 88 becomes stretched, the moving rod 87 drives the working motor 98 to move leftwards, the first bevel gear 84 is meshed with the first secondary bevel gear 83, the third bevel gear 90 is disengaged from the third secondary bevel gear 91, the working motor 98 is started, the working motor 98 drives the working motor shaft 85 to rotate, the working motor shaft 85 drives the first bevel gear 84 to rotate, the first bevel gear 84 drives the first secondary bevel gear 83 to rotate, the first secondary bevel gear 83 drives the conveying shaft 75 to rotate, the conveying shaft 75 drives the cam 82 to rotate, and the cam 82 rotates to abut against the contact plate 76, the return spring 77 is changed into a compressed state, the piston 79 moves leftwards, when the cam 82 rotates and does not collide with the touch pressure plate 76, the return spring 77 returns to a normal state, the piston 79 moves rightwards to reset, so that the piston 79 continuously rotates to realize the left-right reciprocating motion of the piston 79, when the piston 79 moves rightwards, the repairing material is conveyed from the collection cavity 18 through the output pipe 19, when the piston 79 moves leftwards, the repairing material conveyed to the piston box 78 is conveyed to the outlet 28 through the input pipe 29, the material is conveyed to the heating box 26 through the outlet 28, the repairing material is heated and melted in the heating box 26 in advance, the subsequent repairing work time is shortened, the work efficiency is accelerated, meanwhile, the grinding wheel 33 stops rotating, the lifting hydraulic cylinder 35 waits for the material input in the heating box 26, the grinding wheel 33 is then driven to move upwards, so that the working box 46 is separated from the working cavity 12 for subsequent repair work, and the working motor 98 is then reset to the right.
When the material in the heating box 26 is heated and melted, the tensioning rope 89 starts the working motor 98, the working motor shaft 85 drives the third bevel gear 90 to rotate, the third bevel gear 90 drives the third bevel gear 91 to rotate, the third bevel gear 91 drives the transition shaft 72 to rotate, the transition shaft 72 drives the main gear 94 to rotate, the main gear 94 drives the first pinion 95 and the second pinion 93 to rotate respectively, the first pinion 95 drives the third transmission shaft 74 to rotate, the third transmission shaft 74 drives the first pulley 73 to rotate, the first pulley 73 drives the first pull rope 68 to retract, the second pinion 93 drives the fourth transmission shaft 70 to rotate, the fourth transmission shaft 70 drives the second pulley 71 to rotate, the magic brake second pulley 71 drives the second pull rope 69 to pay off, so that the first pulling rope 68 drives the moving block 67 to move leftwards in the second sliding slot 15, thereby driving the cylindrical sleeve 52 to move leftwards, and then moves downwards after moving the cylindrical sleeve 52 leftwards through the second sliding slot 15, so that the cylindrical sleeve 52 abuts against the upper side of the electrode post position, at the same time, the transition shaft 72 drives the pulley 92 to rotate, the pulley 92 drives the secondary pulley 63 to rotate through the V-belt 62, the secondary pulley 63 drives the second transmission shaft 60 to rotate, the second transmission shaft 60 drives the moving gear 61 to rotate, the moving gear 61 drives the rack 64 to move rightwards, the rack 64 drives the moving platform 23 to move rightwards, thereby the moving platform 23 drives the arc-shaped holding block 20 to move rightwards to the upper side of the cylindrical sleeve 52, and the arc-shaped holding block 20 continuously abuts against the upper side of the cylindrical sleeve 52 to maintain the connection state through the elastic performance of the pressure spring 32, thereby completing the placement of the electrode column repairing mould and preparing for pouring.
The start servo motor 56, servo motor 56 drives axis of rotation 27 rotates, axis of rotation 27 drives heating cabinet 26 rotates, heating cabinet 26 rotates the slope right, will melt repair material pour into extremely in the funnel 30, through linking pipe 31 with arc keeps the piece 20 to carry, thereby pours repair material into to in the cylinder cover 52, thereby accomplish and pour, wait for repair material cooling shaping in the cylinder cover 52, accomplish the repair work to the battery damaged electrode post, reduce manual operation, improve the recycle effect.
The invention has the beneficial effects that: according to the automatic repairing equipment for the storage battery electrode column, after the storage battery is fixed point by point, the polishing wheel is driven to move up and down by hydraulic lifting, the polishing wheel is used for polishing and removing the damaged electrode column, so that subsequent repairing work is facilitated, meanwhile, a fan is used for recycling the residues of the polished electrode column, resource waste is reduced, the repairing material is heated and melted by heating during polishing, the working time is reduced, the electrode column is injection molded by using the cylindrical sleeve and the funnel, so that the repairing work of the electrode column is finished, the manual operation is reduced, and the recycling effect is improved.
In the above manner, a person skilled in the art can make various changes depending on the operation mode within the scope of the present invention.