CN112429170A - Installation method of ship shafting bulkhead sealing device - Google Patents
Installation method of ship shafting bulkhead sealing device Download PDFInfo
- Publication number
- CN112429170A CN112429170A CN202011144803.6A CN202011144803A CN112429170A CN 112429170 A CN112429170 A CN 112429170A CN 202011144803 A CN202011144803 A CN 202011144803A CN 112429170 A CN112429170 A CN 112429170A
- Authority
- CN
- China
- Prior art keywords
- seat plate
- bulkhead
- shafting
- sealing device
- positioning
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000009434 installation Methods 0.000 title claims abstract description 28
- 238000000034 method Methods 0.000 title claims abstract description 22
- 238000007789 sealing Methods 0.000 title claims abstract description 19
- 238000003466 welding Methods 0.000 claims abstract description 52
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 238000010276 construction Methods 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000005192 partition Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000033764 rhythmic process Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
- B63B—SHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING
- B63B73/00—Building or assembling vessels or marine structures, e.g. hulls or offshore platforms
- B63B73/20—Building or assembling prefabricated vessel modules or parts other than hull blocks, e.g. engine rooms, rudders, propellers, superstructures, berths, holds or tanks
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Structural Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- Ocean & Marine Engineering (AREA)
- Sealing Devices (AREA)
Abstract
The invention discloses an installation method of a ship shafting bulkhead sealing device, which is characterized in that a welding seat plate is installed on a bulkhead wall, the bulkhead sealing device is fixed on the welding seat plate through bolts to seal a bulkhead of a shaft, the perpendicularity of the welding seat plate and the shaft depends on a positioning tool, the positioning tool is sleeved on the shaft and used for positioning the welding seat plate after being connected with the welding seat plate, and then the welding seat plate is welded and fixed on the bulkhead wall and then the positioning tool is detached. The invention ensures the perpendicularity of the shafting bulkhead seal and the shafting.
Description
Technical Field
The invention belongs to the technical field of ship construction, and particularly relates to an installation method of a ship shafting bulkhead sealing device.
Background
The tool for assembling is designed in order to adapt to the modern shipbuilding rhythm with the increasing speed and the cost reducing gain, realize the standardization of shipbuilding, utilize the limited resources to the maximum effect, and reduce the kinetic energy loss and the human resource cost.
In the installation of ship equipment, the installation of shafting is the most important thing, also has higher requirement to the installation of shafting lobe seal. Because the ship shafting is generally not horizontal, an included angle is formed between the shaft and the bulkhead wall. The installation difficulty of the shafting bulkhead seal is increased.
In the shafting bulkhead seal installation, the perpendicularity between the shafting bulkhead seal and the shafting is kept after the shafting bulkhead seal is installed. In the conventional installation, a shaft system compartment seal welding seat plate is firstly welded on a cabin wall by using a hoist and an adjusting support, as shown in figure 2. In order to ensure the perpendicularity between the bulkhead seal welded seat plate and the shaft system, the position of the welded seat plate needs to be repeatedly measured through a dial indicator, a gauge stand and a pagoda iron, as shown in fig. 3. The position of the welding seat plate is adjusted by the adjusting support according to the measuring result, the adjusting difficulty is high, and the installation requirement of a large-sized bulkhead sealing seat plate is difficult to meet. And adjusting the welding seat plate to meet the installation requirement, then welding, and finally installing the bulkhead on the welding seat plate in a sealing manner. The method is difficult and time-consuming when the position of the shafting compartment seal welding base plate is adjusted, and the perpendicularity of the mounted compartment seal cannot be effectively guaranteed. Along with the larger ship is built, the shaft system is longer and thicker, the compartment sealing device is enlarged, the positioning difficulty of the welding seat plate is higher, the installation quality of equipment is difficult to ensure by an old compartment sealing device installation method, and a new installation method needs to be developed.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides the installation method of the ship shafting bulkhead sealing device.
In order to achieve the purpose, the invention adopts the following technical scheme:
a method for installing a ship shafting bulkhead sealing device comprises the steps of firstly installing a welding seat plate on a bulkhead wall, then fixing the bulkhead sealing device on the welding seat plate through bolts to complete bulkhead sealing of a shaft, wherein the perpendicularity of the welding seat plate and the shaft depends on a positioning tool, the positioning tool is sleeved on the shaft, the positioning tool is used for positioning the welding seat plate after being connected with the welding seat plate, and then the positioning tool is detached after the welding seat plate is welded and fixed on the bulkhead.
Preferably, the positioning tool is provided with a flange surface reaching a preset verticality with the shaft, and the flange surface is connected with the welding seat plate through a bolt.
Preferably, the positioning tool comprises a cylindrical ring sleeve part and a flange surface extending vertically at one end of the ring sleeve part, and the ring sleeve part and the shaft achieve a preset concentricity.
Preferably, the positioning tool generally consists of two symmetrical structures.
Preferably, the symmetrical structure is provided with a positioning hole, and the positioning hole is used for determining positioning during combination.
Preferably, after the welded seat plate is positioned by the positioning tool, the welded seat plate and the partition wall are firstly subjected to spot welding, and after the positioning tool is removed, the welded seat plate is welded and fixed on the partition wall by adopting a symmetrical welding method.
Compared with the prior art, the invention has the beneficial effects that: in the method, the shafting bulkhead seal welding seat plate and the positioning tool are connected into a whole by using bolts, and the perpendicularity between the flange surface of the positioning tool and the shaft is very high, so that the welding seat plate positioned by using the positioning tool keeps very high perpendicularity with the shaft, and the shafting bulkhead seal installation requirement is met.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 shows the final installation of shafting bulkhead seal
FIG. 2 shows the installation form of shafting compartment seal in the old method
FIG. 3 shows the perpendicularity and flatness measurement of the shafting bulkhead seal
Fig. 4 is a tooling used in the shafting bulkhead seal installation of the method, wherein a is a sectional view, b is a side view, and c is a view from the direction of A in b.
FIG. 5 is a rear shafting bay seal installation form employing the present invention.
1-axis; 2, positioning a tool; 3-a bulkhead seal; 4-welding the seat plate; 5-bulkhead wall; 6-bolt; 7-adjusting the support; 8-a positioning pin; 9-a nut; 10-dial indicator; 11-a watch holder; 12-Baotai iron.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without inventive effort based on the embodiments of the present invention, are within the scope of the present invention.
In the description of the present invention, it is to be understood that the terms "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used merely for convenience of description and for simplicity of description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, are not to be construed as limiting the present invention.
A method for installing a shafting bulkhead seal in ship construction needs to manufacture a positioning tool for installation, and is shown in figure 4. The tool is used for positioning the bulkhead seal welding seat plate, is high in manufacturing precision requirement and needs high concentricity and perpendicularity.
The tool is disassembled into two halves and then clasped on the mounting shaft system, and then assembled into a whole. After the tool is installed, the shafting bulkhead seal welding seat plate is connected to the positioning tool through bolts, the front and back positions of the welding seat plate and the positioning tool on the shafting are adjusted, and the welding seat plate is spot-welded after being in place, as shown in fig. 5.
And (4) dismantling the positioning tool, and completing welding of the welding seat plate by using symmetrical welding to reduce welding deformation.
And after the shafting bulkhead seal welding seat plate is welded, connecting the bulkhead seal bolt with the welding seat plate to complete the installation of the shafting bulkhead seal device.
Briefly describe a method for shafting bulkhead seal installation:
1. the tool is disassembled into two halves and then clasped on the mounting shaft system, and then assembled into a whole. After the tool is installed, connecting the shafting bulkhead seal welding seat plate to a positioning tool through bolts, adjusting the front and rear positions of the welding seat plate and the positioning tool on the shafting, and performing spot welding on the positioning welding seat plate after the positioning tool is in place;
2. the positioning tool is dismantled, and the welding of the welding seat plate is completed by symmetrical welding, so that the welding deformation is reduced;
3. and after the shafting bulkhead seal welding seat plate is welded, connecting the bulkhead seal bolt with the welding seat plate to complete the installation of the shafting bulkhead seal device.
Although the present invention has been described in detail with respect to the above embodiments, it will be understood by those skilled in the art that modifications or improvements based on the disclosure of the present invention may be made without departing from the spirit and scope of the invention, and these modifications and improvements are within the spirit and scope of the invention.
Claims (6)
1. The installation method is characterized in that a welding seat plate is installed on a bulkhead wall, then the bulkhead sealing device is fixed on the welding seat plate through bolts to seal the bulkhead of a shaft, the perpendicularity of the welding seat plate and the shaft depends on a positioning tool, the positioning tool is sleeved on the shaft and used for positioning the welding seat plate after being connected with the welding seat plate, and then the welding seat plate is welded and fixed on the bulkhead wall and then the positioning tool is detached.
2. The installation method of the marine shafting bulkhead sealing device according to claim 1, wherein the positioning tool is provided with a flange surface reaching a predetermined perpendicularity with the shaft, and the flange surface is connected with the welded seat plate through bolts.
3. The method for installing a marine shafting compartment seal according to claim 2, wherein said positioning fixture includes a cylindrical collar portion and said flange surface extending vertically at one end of said collar portion, and a predetermined concentricity between said collar portion and said shaft is achieved.
4. The method for installing the marine shafting compartment sealing device according to claim 3, wherein the positioning tool is generally composed of two symmetrical structures.
5. The method for installing the ship shafting compartment sealing device according to claim 4, wherein the symmetrical structure is provided with positioning holes, and the positioning holes are used for determining the positioning when the ship shafting compartment sealing device is assembled.
6. The installation method of the marine shafting compartment sealing device according to claim 5, wherein after the welded seat plate is positioned by the positioning tool, the welded seat plate and the compartment wall are spot-welded, and after the positioning tool is removed, the welded seat plate is welded and fixed on the compartment wall by adopting a symmetrical welding method.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202011144803.6A CN112429170A (en) | 2020-10-23 | 2020-10-23 | Installation method of ship shafting bulkhead sealing device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202011144803.6A CN112429170A (en) | 2020-10-23 | 2020-10-23 | Installation method of ship shafting bulkhead sealing device |
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CN112429170A true CN112429170A (en) | 2021-03-02 |
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CN202011144803.6A Pending CN112429170A (en) | 2020-10-23 | 2020-10-23 | Installation method of ship shafting bulkhead sealing device |
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Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4188039A (en) * | 1975-07-30 | 1980-02-12 | Fmc Corporation | Bulkhead shaft seal |
CN201645099U (en) * | 2010-04-26 | 2010-11-24 | 徐州三原称重技术有限公司 | Steel tube flange welding flock |
CN103350734A (en) * | 2013-06-28 | 2013-10-16 | 沪东中华造船(集团)有限公司 | Installation assisting tool and installation method of shafting bulkhead seal |
CN104141793A (en) * | 2014-07-29 | 2014-11-12 | 中国船舶重工集团公司第七0四研究所 | Bay sealing device with angular displacement compensation function |
CN109606535A (en) * | 2018-10-31 | 2019-04-12 | 沪东中华造船(集团)有限公司 | A method of it is accurately installed for marine shafting bulkhead stuffing box |
KR20190085628A (en) * | 2018-01-11 | 2019-07-19 | 삼성중공업 주식회사 | Propeller installation method |
-
2020
- 2020-10-23 CN CN202011144803.6A patent/CN112429170A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4188039A (en) * | 1975-07-30 | 1980-02-12 | Fmc Corporation | Bulkhead shaft seal |
CN201645099U (en) * | 2010-04-26 | 2010-11-24 | 徐州三原称重技术有限公司 | Steel tube flange welding flock |
CN103350734A (en) * | 2013-06-28 | 2013-10-16 | 沪东中华造船(集团)有限公司 | Installation assisting tool and installation method of shafting bulkhead seal |
CN104141793A (en) * | 2014-07-29 | 2014-11-12 | 中国船舶重工集团公司第七0四研究所 | Bay sealing device with angular displacement compensation function |
KR20190085628A (en) * | 2018-01-11 | 2019-07-19 | 삼성중공업 주식회사 | Propeller installation method |
CN109606535A (en) * | 2018-10-31 | 2019-04-12 | 沪东中华造船(集团)有限公司 | A method of it is accurately installed for marine shafting bulkhead stuffing box |
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Application publication date: 20210302 |
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