CN112427395A - Through type ultrasonic cleaning system for winding large superconducting coil - Google Patents
Through type ultrasonic cleaning system for winding large superconducting coil Download PDFInfo
- Publication number
- CN112427395A CN112427395A CN202011118156.1A CN202011118156A CN112427395A CN 112427395 A CN112427395 A CN 112427395A CN 202011118156 A CN202011118156 A CN 202011118156A CN 112427395 A CN112427395 A CN 112427395A
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- China
- Prior art keywords
- ultrasonic cleaning
- superconducting coil
- drying chamber
- motor
- cleaning system
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B5/00—Drying solid materials or objects by processes not involving the application of heat
- F26B5/08—Drying solid materials or objects by processes not involving the application of heat by centrifugal treatment
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Molecular Biology (AREA)
- Drying Of Solid Materials (AREA)
Abstract
The invention discloses a through type ultrasonic cleaning system for winding a large superconducting coil, which comprises a base, wherein an ultrasonic cleaning chamber, a throwing-drying chamber and a drying chamber are sequentially arranged on the upper surface of the base, reciprocating devices are arranged above the ultrasonic cleaning chamber, the throwing-drying chamber and the drying chamber, a motor is arranged at the lower end of a power output end of each reciprocating device, a telescopic cylinder is fixed at the lower end of the power output end of the motor, a gripping clamp is arranged at the lower end of the telescopic cylinder, each reciprocating device comprises a lead screw, a nut is in threaded connection with the lead screw and is fixed with the motor, the motor and the drying chamber are arranged in the invention, when the large superconducting coil reaches the inside of the throwing-drying chamber, the motor can drive the large superconducting coil to rotate, so that residual moisture on the large superconducting coil can leave the large superconducting coil under the action of centrifugal force, and further the large superconducting coil can be subjected to pre-dewatering, ensuring good drying effect.
Description
Technical Field
The invention relates to the technical field of ultrasonic cleaning, in particular to a through type ultrasonic cleaning system for winding a large superconducting coil.
Background
Thermonuclear fusion will provide inexhaustible clean energy for humans, and the international thermonuclear fusion experimental reactor (ITER) project will be built within the next decade. The superconducting magnet provides a required magnetic field for the Tokamak device so as to achieve the purpose of controlling and restraining the high-temperature plasma. The coil winding is to perform operations such as straightening, ultrasonic cleaning, sand blasting, bending forming, turn-to-turn insulation wrapping, mold stripping and the like on the superconducting conductor, so that the requirements of superconducting high-precision size and the like are met, and the method is one of the most important steps in superconducting magnet manufacturing. The insulation performance of the superconducting magnet is mainly determined by the quality of turn-to-turn and ground insulation. The turn-to-turn insulation after vacuum pressure dipping not only needs to meet the requirement of high-voltage insulation, but also needs to meet the requirement of mechanical strength of bonding between the superconducting conductor and the superconducting conductor. The surface roughness, cleanliness and insulation compression ratio of the superconducting conductor are important factors affecting the mechanical strength of the inter-turn insulation and the bond between the superconducting conductors, and the cleanliness of the surface of the superconducting conductor is a determining factor.
In ultrasonic cleaning, a large superconducting coil which is generally cleaned by ultrasonic waves directly enters a drying box to be dried, and a device for pre-removing water is not arranged, so that the drying efficiency is low.
Disclosure of Invention
The invention aims to provide a through type ultrasonic cleaning system for winding a large superconducting coil, which aims to solve the problem that in the prior art, the large superconducting coil cleaned by ultrasonic waves directly enters a drying box for drying, and a pre-dewatering device is not arranged, so that the drying efficiency is low.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a through type ultrasonic cleaning system for large-scale superconducting coil coiling, includes the base, the upper surface of base is equipped with the ultrasonic cleaning room in proper order, gets rid of dry chamber and drying chamber, the ultrasonic cleaning room, the top of getting rid of dry chamber and drying chamber are equipped with reciprocating device, the motor is installed to reciprocating device's power output end lower extreme, the power output end lower extreme of motor is fixed with the telescoping cylinder, the lower extreme of telescoping cylinder is installed and is grabbed the clamp.
Preferably, the reciprocating device comprises a screw rod, two ends of the screw rod are rotatably installed on the bracket through bearings, and a driving device for driving the screw rod to rotate is installed on one side of the bracket.
Preferably, the screw rod is connected with a nut in a threaded manner, and the nut is fixed with the motor.
Preferably, the gripping and clamping device comprises a mounting frame and clamping cylinders which are arranged on two sides of the mounting frame, piston rods of the two clamping cylinders are close to each other, and clamping plates are fixed at the end parts of the piston rods.
Preferably, a hot air device is arranged on the drying chamber.
Preferably, the hot wind device includes branch pipes inserted into both sides of the inside of the drying chamber and a main pipe for connecting the respective branch pipes.
Preferably, the lower extreme of being responsible for is connected with the air-supply line, and the middle part of air-supply line is provided with the heating cabinet, and the air-supply line keeps away from the one end of being responsible for and installs the fan.
Compared with the prior art, the invention has the beneficial effects that: the large superconducting coil drying device is provided with the motor and the drying chamber, when the large superconducting coil reaches the inside of the drying chamber, the motor can drive the large superconducting coil to rotate, so that residual moisture on the large superconducting coil can leave the large superconducting coil under the action of centrifugal force, the large superconducting coil can be subjected to pre-dewatering before drying, and the drying efficiency is high.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the hot air device according to the present invention;
fig. 3 is a schematic view of the construction of the present invention.
In the figure: 1. a base; 2. grabbing and clamping; 21. a mounting frame; 22. a clamping cylinder; 23. a splint; 3. a telescopic cylinder; 4. a motor; 5. a reciprocating device; 51. a drive device; 52. a nut; 53. a screw rod; 6. a hot air device; 61. a fan; 62. a heating box; 63. an air inlet pipe; 64. a main pipe; 65. a branch pipe; 7. a drying chamber; 8. an ultrasonic cleaning chamber; 9. a support; 10. a drying chamber.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings of the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention. Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
Example one
Referring to fig. 1, in the embodiment of the present invention, a through-type ultrasonic cleaning system for winding a large superconducting coil includes a base 1, an ultrasonic cleaning chamber 8, a spin-drying chamber 7 and a drying chamber 10 are sequentially disposed on an upper surface of the base 1, the ultrasonic cleaning chamber 8 is configured to perform ultrasonic cleaning on the large superconducting coil, then spin-dry in the spin-drying chamber 7, and dry in the drying chamber 10 after spin-drying;
referring to fig. 1 and 2, a hot air device 6 is disposed on the drying chamber 10, the hot air device 6 includes branch pipes 65 inserted into two sides of the inside of the drying chamber 10 and a main pipe 64 for connecting the branch pipes 65, a lower end of the main pipe 64 is connected with an air inlet pipe 63, a heating box 62 is disposed in the middle of the air inlet pipe 63, a fan 61 is mounted at one end of the air inlet pipe 63 away from the main pipe 64, the fan 61 blows outside air into the heating box 62 through the air inlet pipe 63, a heating wire is disposed inside the heating box 62, the heated air can enter the main pipe 64 through the air inlet pipe 63 and then enter the inside of the drying chamber 10, and hot air can be used for drying large superconducting coils in the drying chamber 10;
continuing to refer to fig. 1, a reciprocating device 5 is arranged above an ultrasonic cleaning chamber 8, a spin-drying chamber 7 and a drying chamber 10, a motor 4 is arranged at the lower end of a power output end of the reciprocating device 5, a telescopic cylinder 3 is fixed at the lower end of the power output end of the motor 4, a gripping clamp 2 is arranged at the lower end of the telescopic cylinder 3, the gripping clamp 2 can grip a large-sized superconducting coil, a telescopic port is used for driving the large-sized superconducting coil to move up and down, the reciprocating device 5 can drive the large-sized superconducting coil to move left and right to realize the movement operation of the large-sized superconducting coil in all directions, the motor 4 can drive the large-sized superconducting coil to rotate in the spin-drying chamber 7, and moisture on the large-sized superconducting coil can be separated from;
as shown in fig. 1, the reciprocating device 5 includes a screw 53, two ends of the screw 53 are rotatably mounted on the bracket 9 through bearings, a driving device 51 for driving the screw 53 to rotate is mounted on one side of the bracket 9, a nut 52 is connected to the screw 53 in a threaded manner, the nut 52 is fixed to the motor 4, the driving device 51 drives the screw 53 to rotate, the screw 53 can drive the nut 52 to reciprocate, and thus the gripper 2 can reciprocate;
referring to fig. 1 and 3, the gripper 2 includes a mounting frame 21, clamping cylinders 22 are mounted on two sides of the mounting frame 21, piston rods of the two clamping cylinders 22 are close to each other, a clamping plate 23 is fixed on an end of each piston rod, and when the two clamping cylinders 22 extend simultaneously, the piston rods can drive the clamping plates 23 to clamp the large superconducting coil.
The working principle and the using process of the invention are as follows: when the device is used, a large superconducting coil is arranged above a base 1 and close to one side of an ultrasonic cleaning chamber 8, then two clamping cylinders 22 extend simultaneously, a piston rod can drive a clamping plate 23 to clamp the large superconducting coil, a driving device 51 drives a screw rod 53 to rotate, the screw rod 53 can drive a nut 52 to move horizontally, further a gripper 2 can drive the large superconducting coil to reach the position of the ultrasonic cleaning chamber 8, then the large superconducting coil is cleaned in the ultrasonic cleaning chamber 8, after cleaning, the telescopic cylinder 3 drives the large superconducting coil to move upwards until the large superconducting coil is separated from the ultrasonic cleaning chamber 8, at the moment, a reciprocating device 5 drives the large superconducting coil to reach the inside of a throwing-drying chamber 7, the telescopic cylinder 3 extends again until the large superconducting coil reaches the inside of the throwing-drying chamber 7, a motor 4 can drive the large superconducting coil to rotate, and moisture on the large superconducting coil is acted by, the large superconducting coil can be separated from the drying chamber to dry the large superconducting coil, then the large superconducting coil reaches the inside of the drying chamber 10, the fan 61 blows outside air into the heating box 62 through the air inlet pipe 63, heating wires are arranged inside the heating box 62, the heated air can enter the main pipe 64 through the air inlet pipe 63 and then enter the drying chamber 10, and the hot air can be used for drying the large superconducting coil through the inside of the drying chamber 10.
Example two
Referring to fig. 1, in the embodiment of the present invention, a through-type ultrasonic cleaning system for winding a large superconducting coil includes a base 1, an ultrasonic cleaning chamber 8, a spin-drying chamber 7 and a drying chamber 10 are sequentially disposed on an upper surface of the base 1, the ultrasonic cleaning chamber 8 is configured to perform ultrasonic cleaning on the large superconducting coil, then spin-dry in the spin-drying chamber 7, and dry in the drying chamber 10 after spin-drying;
with reference to fig. 1 and 2, a hot air device 6 is disposed on the drying chamber 10;
continuing to refer to fig. 1, a reciprocating device 5 is arranged above an ultrasonic cleaning chamber 8, a spin-drying chamber 7 and a drying chamber 10, a motor 4 is arranged at the lower end of a power output end of the reciprocating device 5, a telescopic cylinder 3 is fixed at the lower end of the power output end of the motor 4, a gripping clamp 2 is arranged at the lower end of the telescopic cylinder 3, the gripping clamp 2 can grip a large-sized superconducting coil, a telescopic port is used for driving the large-sized superconducting coil to move up and down, the reciprocating device 5 can drive the large-sized superconducting coil to move left and right to realize the movement operation of the large-sized superconducting coil in all directions, the motor 4 can drive the large-sized superconducting coil to rotate in the spin-drying chamber 7, and moisture on the large-sized superconducting coil can be separated from;
as shown in fig. 1, the reciprocating device 5 includes a screw 53, two ends of the screw 53 are rotatably mounted on the bracket 9 through bearings, a driving device 51 for driving the screw 53 to rotate is mounted on one side of the bracket 9, a nut 52 is connected to the screw 53 in a threaded manner, the nut 52 is fixed to the motor 4, the driving device 51 drives the screw 53 to rotate, the screw 53 can drive the nut 52 to reciprocate, and thus the gripper 2 can reciprocate;
referring to fig. 1 and 3, the gripper 2 includes a mounting frame 21, clamping cylinders 22 are mounted on two sides of the mounting frame 21, piston rods of the two clamping cylinders 22 are close to each other, a clamping plate 23 is fixed on an end of each piston rod, and when the two clamping cylinders 22 extend simultaneously, the piston rods can drive the clamping plates 23 to clamp the large superconducting coil.
The working principle and the using process of the invention are as follows: when the device is used, a large superconducting coil is arranged above a base 1 and close to one side of an ultrasonic cleaning chamber 8, then two clamping cylinders 22 extend simultaneously, a piston rod can drive a clamping plate 23 to clamp the large superconducting coil, a driving device 51 drives a screw rod 53 to rotate, the screw rod 53 can drive a nut 52 to move horizontally, further a gripper 2 can drive the large superconducting coil to reach the position of the ultrasonic cleaning chamber 8, then the large superconducting coil is cleaned in the ultrasonic cleaning chamber 8, after cleaning, the telescopic cylinder 3 drives the large superconducting coil to move upwards until the large superconducting coil is separated from the ultrasonic cleaning chamber 8, at the moment, a reciprocating device 5 drives the large superconducting coil to reach the inside of a throwing-drying chamber 7, the telescopic cylinder 3 extends again until the large superconducting coil reaches the inside of the throwing-drying chamber 7, a motor 4 can drive the large superconducting coil to rotate, and moisture on the large superconducting coil is acted by, the large superconducting coil may be separated to dry the large superconducting coil, and then the large superconducting coil reaches the inside of the drying chamber 10.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. A through type ultrasonic cleaning system for large-scale superconducting coil winding, includes base (1), its characterized in that: the upper surface of base (1) is equipped with ultrasonic cleaning room (8), gets rid of dry chamber (7) and drying chamber (10) in proper order, the top of ultrasonic cleaning room (8), getting rid of dry chamber (7) and drying chamber (10) is equipped with reciprocating device (5), motor (4) are installed to the power take off end lower extreme of reciprocating device (5), the power take off end lower extreme of motor (4) is fixed with telescoping cylinder (3), grab clamp (2) are installed to the lower extreme of telescoping cylinder (3).
2. The system of claim 1, wherein the ultrasonic cleaning system comprises: the reciprocating device (5) comprises a screw rod (53), two ends of the screw rod (53) are rotatably installed on the support (9) through bearings, and a driving device (51) used for driving the screw rod (53) to rotate is installed on one side of the support (9).
3. The system of claim 2, wherein the ultrasonic cleaning system comprises: the screw rod (53) is in threaded connection with a nut (52), and the nut (52) is fixed with the motor (4).
4. A pass-through ultrasonic cleaning system for large superconducting coil winding according to claim 3, wherein: the gripping and clamping device (2) comprises a mounting frame (21) and clamping cylinders (22) which are arranged on two sides of the mounting frame (21), piston rods of the two clamping cylinders (22) are close to each other, and clamping plates (23) are fixed at the end parts of the piston rods.
5. The system of claim 1, wherein the ultrasonic cleaning system comprises: and a hot air device (6) is arranged on the drying chamber (10).
6. The system of claim 1, wherein the ultrasonic cleaning system comprises: the hot air device (6) comprises branch pipes (65) inserted into two sides of the interior of the drying chamber (10) and a main pipe (64) used for connecting each branch pipe (65).
7. The through-type ultrasonic cleaning system for large-scale superconducting coil winding according to claim 6, wherein: the lower end of the main pipe (64) is connected with an air inlet pipe (63), the middle of the air inlet pipe (63) is provided with a heating box (62), and one end, far away from the main pipe (64), of the air inlet pipe (63) is provided with a fan (61).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011118156.1A CN112427395A (en) | 2020-10-19 | 2020-10-19 | Through type ultrasonic cleaning system for winding large superconducting coil |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011118156.1A CN112427395A (en) | 2020-10-19 | 2020-10-19 | Through type ultrasonic cleaning system for winding large superconducting coil |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112427395A true CN112427395A (en) | 2021-03-02 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011118156.1A Pending CN112427395A (en) | 2020-10-19 | 2020-10-19 | Through type ultrasonic cleaning system for winding large superconducting coil |
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| CN (1) | CN112427395A (en) |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000249466A (en) * | 1999-03-01 | 2000-09-14 | Olympus Optical Co Ltd | Method and device for drying part and pallet employed for drying |
| CN106618756A (en) * | 2017-02-22 | 2017-05-10 | 袁红 | Medical intelligent clamping manipulator |
| CN207025997U (en) * | 2017-04-26 | 2018-02-23 | 南京鼎茂模塑有限公司 | Supersonic wave cleaning machine and its spin-drying device |
| CN207899804U (en) * | 2017-11-20 | 2018-09-25 | 胡东英 | A kind of anti-pollution tube body cleaning device |
| CN208513217U (en) * | 2018-05-04 | 2019-02-19 | 江苏迪昊特电子科技有限公司 | A kind of ultrasonic cleaning drying device of electronics processing |
| CN209020863U (en) * | 2018-07-23 | 2019-06-25 | 泰州市中泰教学装备有限公司 | A kind of ultrasonic cleaner device |
| CN209174461U (en) * | 2018-11-06 | 2019-07-30 | 慈溪市中创自动化科技有限公司 | A kind of bearing cleaning drying all-in-one machine |
| CN210323652U (en) * | 2019-07-05 | 2020-04-14 | 南京机电职业技术学院 | High-efficient clean lens device |
| CN210523253U (en) * | 2019-07-04 | 2020-05-15 | 苏州科固电器有限公司 | Copper bar automatic cleaning machine |
-
2020
- 2020-10-19 CN CN202011118156.1A patent/CN112427395A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000249466A (en) * | 1999-03-01 | 2000-09-14 | Olympus Optical Co Ltd | Method and device for drying part and pallet employed for drying |
| CN106618756A (en) * | 2017-02-22 | 2017-05-10 | 袁红 | Medical intelligent clamping manipulator |
| CN207025997U (en) * | 2017-04-26 | 2018-02-23 | 南京鼎茂模塑有限公司 | Supersonic wave cleaning machine and its spin-drying device |
| CN207899804U (en) * | 2017-11-20 | 2018-09-25 | 胡东英 | A kind of anti-pollution tube body cleaning device |
| CN208513217U (en) * | 2018-05-04 | 2019-02-19 | 江苏迪昊特电子科技有限公司 | A kind of ultrasonic cleaning drying device of electronics processing |
| CN209020863U (en) * | 2018-07-23 | 2019-06-25 | 泰州市中泰教学装备有限公司 | A kind of ultrasonic cleaner device |
| CN209174461U (en) * | 2018-11-06 | 2019-07-30 | 慈溪市中创自动化科技有限公司 | A kind of bearing cleaning drying all-in-one machine |
| CN210523253U (en) * | 2019-07-04 | 2020-05-15 | 苏州科固电器有限公司 | Copper bar automatic cleaning machine |
| CN210323652U (en) * | 2019-07-05 | 2020-04-14 | 南京机电职业技术学院 | High-efficient clean lens device |
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Application publication date: 20210302 |
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