CN112418677A - Intelligent scheduling and tracking method for industrial production - Google Patents
Intelligent scheduling and tracking method for industrial production Download PDFInfo
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- CN112418677A CN112418677A CN202011330981.8A CN202011330981A CN112418677A CN 112418677 A CN112418677 A CN 112418677A CN 202011330981 A CN202011330981 A CN 202011330981A CN 112418677 A CN112418677 A CN 112418677A
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- 238000000034 method Methods 0.000 title claims abstract description 177
- 238000009776 industrial production Methods 0.000 title claims abstract description 26
- 238000004519 manufacturing process Methods 0.000 claims abstract description 21
- 238000012512 characterization method Methods 0.000 claims abstract description 8
- 239000003550 marker Substances 0.000 claims abstract description 4
- 238000012384 transportation and delivery Methods 0.000 claims description 15
- 238000003860 storage Methods 0.000 claims description 8
- 238000006073 displacement reaction Methods 0.000 claims description 5
- 239000000047 product Substances 0.000 description 36
- 238000002360 preparation method Methods 0.000 description 4
- 239000002994 raw material Substances 0.000 description 3
- 238000009826 distribution Methods 0.000 description 2
- 238000004043 dyeing Methods 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000013439 planning Methods 0.000 description 2
- 239000011265 semifinished product Substances 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
- 238000004364 calculation method Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
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Classifications
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
- G06Q10/063—Operations research, analysis or management
- G06Q10/0631—Resource planning, allocation, distributing or scheduling for enterprises or organisations
- G06Q10/06316—Sequencing of tasks or work
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K19/00—Record carriers for use with machines and with at least a part designed to carry digital markings
- G06K19/06—Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the kind of the digital marking, e.g. shape, nature, code
- G06K19/067—Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components
- G06K19/07—Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components with integrated circuit chips
- G06K19/077—Constructional details, e.g. mounting of circuits in the carrier
- G06K19/07749—Constructional details, e.g. mounting of circuits in the carrier the record carrier being capable of non-contact communication, e.g. constructional details of the antenna of a non-contact smart card
- G06K19/07758—Constructional details, e.g. mounting of circuits in the carrier the record carrier being capable of non-contact communication, e.g. constructional details of the antenna of a non-contact smart card arrangements for adhering the record carrier to further objects or living beings, functioning as an identification tag
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K7/00—Methods or arrangements for sensing record carriers, e.g. for reading patterns
- G06K7/10—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation
- G06K7/14—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation using light without selection of wavelength, e.g. sensing reflected white light
- G06K7/1404—Methods for optical code recognition
- G06K7/1408—Methods for optical code recognition the method being specifically adapted for the type of code
- G06K7/1417—2D bar codes
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/10—Office automation; Time management
- G06Q10/103—Workflow collaboration or project management
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q50/00—Systems or methods specially adapted for specific business sectors, e.g. utilities or tourism
- G06Q50/04—Manufacturing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
Abstract
The invention relates to an intelligent production scheduling and tracking method for industrial production, which comprises the steps of recording a unique identifier into a two-dimensional code in an intelligent card or on the surface of the intelligent card so as to form a process card; after finishing processing the product, the production workshop corresponding to each procedure reads the unique identifier data in the process card through a card reader or two-dimensional code humidity equipment, and uploads the unique identifier data and the characteristic data corresponding to the procedure to a control system; the control system forms marker bit data based on the unique identifier data and the characterization data corresponding to the process in step S3 to indicate the step in which the process corresponding to the characterization data has been completed for the batch of products. Through the steps, the industrial production intelligent scheduling and tracking method can realize automatic scheduling of products and track product processing.
Description
Technical Field
The invention relates to a scheduling method, in particular to an intelligent scheduling and tracking method for industrial production.
Background
Due to the complexity of the manufacturing industry, a factory (such as a printing and dyeing mill) needs to consider various factors such as equipment capacity, order delivery time, raw materials (materials such as grey cloth and dye), production preparation work (proofing, pretreatment and the like), and the conditions of products (semi-finished products circulated in a workshop) in each production link when the factory arranges the products.
The traditional scheduling method needs a planner to manually count the product condition to find out the backlog of the semi-finished products in each link, so as to arrange a proper new input amount according to the backlog, and ensure that no order can be made in the middle of the night due to the fact that the planned task amount is not saturated. When a new order size is entered, consideration is also given to: the order delivery date, raw material and preparation condition are ready, so that the delivery date requirements of each order need to be counted manually, whether the raw material is in place or not, whether the preparation work is ready or not, whether the material is required to be urged or not, the preparation work progress is required to be urged or not, the work of planning personnel becomes very heavy and troublesome, the order is missed even if the planning personnel leave no attention, the delivery date cannot be kept up with, and the serious problem of loss of claim money and even loss of customers is caused.
Because the factors of all aspects needing to be considered are too many and too complex, even if software is used in a factory, the software is mostly only used in a purchase-sale-storage link and a circulation card swiping link, but the link of the scheduling is mostly blank-a manual extensive management mode is still adopted (manual statistics is probably arranged, because all the data of all aspects cannot be accurately mastered).
In addition, there is a problem that: in the past, a plan sheet is made manually, then the plan sheet is issued to a workshop through a printed paper sheet or even a manually written paper sheet, a worker makes a card and marks the plan sheet to mark the plan sheet, so that the plan sheet is not made, the dense and numb results are drawn, and finally the worker cannot see clearly, and the previous work is handed over to cause the production task to fall off to influence delivery.
Disclosure of Invention
In order to solve the above technical problems, an object of the present invention is to provide an intelligent scheduling and tracking method for industrial production, which can automatically schedule production and track product processing.
The invention discloses an intelligent production scheduling and tracking method for industrial production, which comprises a product tracking method, wherein the product tracking method comprises the following steps:
s1: generating a process flow chart corresponding to the product and a unique identifier corresponding to the batch of products according to the finished product requirement of the product, and inputting the process flow chart and the unique identifier data into a storage medium in a server;
s2: inputting the unique identifier generated in the step S1 into a two-dimensional code in the smart card or on the surface of the smart card, thereby forming a process card;
s3: after the production workshops corresponding to the procedures finish processing the product, reading the unique identifier data in the process card through a card reader or two-dimensional code humidity equipment, and uploading the unique identifier data and the characteristic data corresponding to the procedures to a control system;
s4: the control system forms marker bit data based on the unique identifier data and the characterization data corresponding to the process in step S3 to indicate that the process corresponding to the characterization data for the batch of products has been completed.
Further, the step S1 of the intelligent scheduling and tracking method for industrial production of the present invention includes the steps of forming the process requirements corresponding to each process and recording the process requirements into the storage medium on the server.
Further, the step S2 of the method for intelligently scheduling and tracking industrial production according to the present invention includes a step of recording the process flow chart and the process requirements into the smart card.
Furthermore, the industrial production intelligent scheduling and tracking method further comprises a workshop scheduling method, and the workshop scheduling method comprises the following steps:
p1: acquiring a flow card of which the corresponding procedure is not finished in a plan list on the workshop, and arranging the flow card in the front of a new plan list;
p2: and acquiring the delivery date and the order placing date of the product corresponding to the newly generated flow card, and arranging the newly generated flow card at the tail of the new schedule according to the delivery date and the order placing date, so that the new schedule is formulated, and the workshop can produce according to the newly generated schedule.
Further, in the method for intelligently scheduling and tracking industrial production according to the present invention, in step P1, the method for scheduling the process cards in the plan list of the workshop that have not yet completed the corresponding process is as follows:
p11: acquiring a process flow chart and marking bit data of each unfinished flow card according to the displacement identifier;
p12: acquiring the last completed process of each unfinished flow card according to the process flow chart and the marking bit data acquired in the step P11;
p13: calculating the number of steps required from the last completed process to the process corresponding to the workshop according to the process corresponding to the workshop, the last completed process obtained in the step P12 and the process flow chart obtained in the step P11;
p14: the plurality of unfinished process cards are arranged in order from small to large according to the number of steps acquired in step P13.
Further, the industrial production intelligent scheduling and tracking method of the invention further comprises the following steps before the step P11:
and grouping all the flow cards which do not finish the workshop process according to the order.
By the scheme, the invention at least has the following advantages: according to the intelligent scheduling and tracking method for industrial production, disclosed by the invention, the tracking method for the product realizes electronic recording of the processing flow of the batch of products through the unique identifier and the characteristic data, and can automatically distribute the yield and wages to the staff participating in the production according to the unit price and the distribution mode set by the system. Wherein the flag data may be boolean data, 1 indicates that the process is completed and 0 indicates that the process is not completed. Correspondingly, the visual interface of the control system can realize the correspondence with the marking data by means of color, whether to draw lines and the like.
In conclusion, the industrial production intelligent scheduling and tracking method can automatically schedule production and track product processing.
The foregoing is a summary of the present invention, and in order to provide a clear understanding of the technical means of the present invention and to be implemented in accordance with the present specification, the following is a detailed description of the preferred embodiments of the present invention.
Detailed Description
The following examples are given to further illustrate the embodiments of the present invention. The following examples are intended to illustrate the invention but are not intended to limit the scope of the invention.
The invention discloses an intelligent production scheduling and tracking method for industrial production, which comprises a product tracking method, wherein the product tracking method comprises the following steps:
s1: generating a process flow chart corresponding to the product and a unique identifier corresponding to the batch of products according to the finished product requirement of the product, and inputting the process flow chart and the unique identifier data into a storage medium in a server;
the process flow chart represents the process flow corresponding to the batch of products, namely, the process flow comprises several processes, the specific sequence of each process and the specific content of each process. For example, when a certain dress fabric is produced, the working procedures of the product comprise the working procedures of first cylinder matching, second head sewing, third presetting, fourth dyeing and the like, and the working procedures are manually generated by an operator according to the finished product requirement of the product or automatically generated by preset data in a control system. While forming the process flow chart, the operator can manually input or automatically generate the process requirements corresponding to each process according to the preset data. In addition, the operator may generate the displacement identifier corresponding to the batch of products manually or automatically by the system, and the process flow diagram and the unique identifier are stored in a database in the server after being generated).
S2: inputting the unique identifier generated in the step S1 into a two-dimensional code in the smart card or on the surface of the smart card, thereby forming a process card;
the unique identifier is recorded into the smart card to form a process card, so that the control system can conveniently monitor the product processing process, wherein the smart card is an IC card or a common card with a two-dimensional code on the surface, is used for storing the displacement identifier or performing simple data processing, and can record the process flow chart and the process requirements of the product into the process card.
S3: after the production workshops corresponding to the procedures finish processing the product, reading unique identifier data in the process card through a card reader or two-dimensional code humidity equipment, and uploading the unique identifier data and the characteristic data corresponding to the procedures to a control system;
the card reader or the two-dimensional code reading equipment is used for reading data in the process card or the two-dimensional code, the data are uploaded to the control system after the data are read by the card reader, and the control system is a control program arranged in the server and can be communicated with the card reader in a wired or wireless communication mode. The characteristic data corresponding to the process may be a set of specific symbols indicating that the process is a sum process, and the control system may retrieve the specific contents of the process based on the characteristic data.
S4: the control system forms marker bit data based on the unique identifier data and the characterization data corresponding to the process in step S3 to indicate that the process corresponding to the characterization data for the batch of products has been completed.
The product tracking method realizes the electronic recording of the processing flow of the batch of products through the unique identifier and the characteristic data, and can automatically distribute the yield and the wages to the employees participating in the production according to the unit price and the distribution mode set by the system. Wherein the flag data may be boolean data, 1 indicates that the process is completed and 0 indicates that the process is not completed. Correspondingly, the visual interface of the control system can realize the correspondence with the marking data by means of color, whether to draw lines and the like.
Preferably, in the method for intelligently scheduling and tracking industrial production according to the present invention, step S1 includes a step of forming a process requirement corresponding to each process and recording the process requirement into a storage medium on a server.
The input of the process requirement data is convenient for each production workshop to carry out processing operation according to the process parameters, thereby improving the quality of products.
Preferably, step S2 of the method for intelligently scheduling and tracking industrial production of the present invention includes a step of recording a process flow chart and process requirements into a smart card.
The step realizes backup storage of the process flow chart and the process requirement data, so that the card reader positioned in the production workshop can directly read the process flow chart and the process requirement data, and further, the production workshop can conveniently process and control the product flow.
Preferably, the industrial production intelligent scheduling and tracking method further comprises a workshop scheduling method, and the workshop scheduling method comprises the following steps:
p1: acquiring a flow card of which the corresponding procedure is not finished in a plan list on the workshop, and arranging the flow card in the front of a new plan list;
the step can ensure the order delivery and the continuity of the plan, otherwise, the former plan is not finished and the new plan comes again, which can lead the workshop to be more disordered and disordered, so when the production is scheduled, the priority which is not finished on the former plan is required to be firstly put into the forefront of the current plan, and only one plan is always arranged in the hands of workers, but not the former plan is finished and the next plan is finished.
P2: and acquiring the delivery date and the order placing date of the product corresponding to the newly generated flow card, and arranging the newly generated flow card at the tail of the new schedule according to the delivery date and the order placing date, so that the new schedule is formulated, and the workshop can produce according to the newly generated schedule.
For newly-opened process cards, that is, process cards which have not been processed in any process, although they all need multiple processes to reach the corresponding process in the workshop, the delivery time is different, so in this case, the sorting is performed in the delivery time. If the delivery period is the same, it is sorted by the following single date.
Preferably, in the method for intelligently scheduling and tracking industrial production according to the present invention, in step P1, the method for scheduling the process cards in the plan list of the plant that have not yet completed the corresponding processes is as follows:
p11: acquiring a process flow chart and marking bit data of each unfinished flow card according to the displacement identifier;
p12: acquiring the last completed process of each unfinished flow card according to the process flow chart and the marking bit data acquired in the step P11;
p13: calculating the number of steps required from the last completed process to the process corresponding to the workshop according to the process corresponding to the workshop, the last completed process obtained in the step P12 and the process flow chart obtained in the step P11;
p14: the plurality of unfinished process cards are arranged in order from small to large according to the number of steps acquired in step P13.
By the above calculation method, the distance between all the process cards which are already in the process but not completed and the target process can be calculated, and the closer the process card which needs less steps is to the target process, the priority should be placed in the current plan. This ensures production efficiency.
Preferably, the industrial production intelligent scheduling and tracking method of the present invention further comprises the following steps before the step P11:
grouping all the process cards which do not finish the workshop process according to the order;
by the method, the process cards in each group belong to the same order, and the set process flow charts are the same, so that the programs can be calculated and sequenced quickly.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description.
In addition, the above is only a preferred embodiment of the present invention, and is not intended to limit the present invention, it should be noted that, for those skilled in the art, several modifications and variations can be made without departing from the technical principle of the present invention, and these modifications and variations should also be regarded as the protection scope of the present invention. Also, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (6)
1. An intelligent production scheduling and tracking method for industrial production is characterized by comprising a product tracking method, wherein the product tracking method comprises the following steps:
s1: generating a process flow chart corresponding to the product and a unique identifier corresponding to the batch of products according to the finished product requirement of the product, and inputting the process flow chart and the unique identifier data into a storage medium in a server;
s2: inputting the unique identifier generated in the step S1 into a two-dimensional code in the smart card or on the surface of the smart card, thereby forming a process card;
s3: after the production workshops corresponding to the procedures finish processing the product, reading the unique identifier data in the process card through a card reader or two-dimensional code humidity equipment, and uploading the unique identifier data and the characteristic data corresponding to the procedures to a control system;
s4: the control system forms marker bit data based on the unique identifier data and the characterization data corresponding to the process in step S3 to indicate that the process corresponding to the characterization data for the batch of products has been completed.
2. The intelligent industrial production scheduling and tracking method according to claim 1, wherein: step S1 includes a step of forming a process requirement corresponding to each process and recording the process requirement into a storage medium on the server.
3. The intelligent industrial production scheduling and tracking method according to claim 2, wherein: step S2 includes a step of recording the process flow chart and the process requirements into the smart card.
4. The intelligent industrial production scheduling and tracking method according to claim 1, wherein: the method also comprises a workshop scheduling method, and the workshop scheduling method comprises the following steps:
p1: acquiring a flow card of which the corresponding procedure is not finished in a plan list on the workshop, and arranging the flow card in the front of a new plan list;
p2: and acquiring the delivery date and the order placing date of the product corresponding to the newly generated flow card, and arranging the newly generated flow card at the tail of the new schedule according to the delivery date and the order placing date, so that the new schedule is formulated, and the workshop can produce according to the newly generated schedule.
5. The intelligent industrial production scheduling and tracking method according to claim 4, wherein: in step P1, the method for sorting the flow cards whose corresponding processes have not been completed in the previous plan list of the workshop is as follows:
p11: acquiring a process flow chart and marking bit data of each unfinished flow card according to the displacement identifier;
p12: acquiring the last completed process of each unfinished flow card according to the process flow chart and the marking bit data acquired in the step P11;
p13: calculating the number of steps required from the last completed process to the process corresponding to the workshop according to the process corresponding to the workshop, the last completed process obtained in the step P12 and the process flow chart obtained in the step P11;
p14: the plurality of unfinished process cards are arranged in order from small to large according to the number of steps acquired in step P13.
6. The intelligent industrial production scheduling and tracking method according to claim 5, wherein: step P11 is preceded by the following steps:
and grouping all the flow cards which do not finish the workshop process according to the order.
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