CN112414737B - Multifunctional overflow test device - Google Patents
Multifunctional overflow test device Download PDFInfo
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- CN112414737B CN112414737B CN202011301456.3A CN202011301456A CN112414737B CN 112414737 B CN112414737 B CN 112414737B CN 202011301456 A CN202011301456 A CN 202011301456A CN 112414737 B CN112414737 B CN 112414737B
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- water
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- receiving container
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M99/00—Subject matter not provided for in other groups of this subclass
- G01M99/005—Testing of complete machines, e.g. washing-machines or mobile phones
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
- G01F23/00—Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm
- G01F23/0007—Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm for discrete indicating and measuring
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Abstract
The invention discloses a multifunctional overflow test device, which comprises a cabinet body, wherein a purified water tank and a mixing and dissolving tank are arranged in the cabinet body, a control area and an experimental area are arranged on the top surface of the cabinet body, a control shell and a water injection pipe are arranged in the control area, a control assembly is arranged in the control shell, a bracket group and a cavity which is sunken downwards are arranged in the experimental area, a water receiving container and a multi-point liquid level sensor are fixed on the bracket group, the multi-point liquid level sensor extends into the water receiving container, an electric valve is arranged at the lower end of the water receiving container, a sample placing table is arranged in the cavity, and through the integral automatic design of equipment, the manual operation is reduced, the accuracy of an overflow test result and the standardization of test operation are improved, meanwhile, the operation of detection personnel is more convenient and safe, the detection efficiency is improved, the promotion effect on the improvement of the technical level of the detection industry is achieved, and the promotion effect of detecting the whole dun by the state is responded, The requirement of detection quality is improved.
Description
Technical Field
The invention relates to detection equipment, in particular to an overflow test device.
Background
The overflow test is an important test item in the safety standard of household appliances, and requires simulating the phenomenon of liquid overflow of household appliances such as electric kettles, slow stewpots, electric cookers and the like in daily use, and is closely related to the safety of consumers.
The overflow test has two types of manual operation and equipment assistance at present, and the manual operation type specifically is as follows: the method has the advantages that detection personnel measures the overflow amount through a container with scales and manually injects detection solution into a sample, and the operation has the defects that manual operation is excessive, the manually measured overflow amount and the manually measured water injection height are greatly different in each test, a test result has large errors, and the test result is not accurate; on the other hand, traditional overflow test device will detect solution and go out water through the flow pipeline and the manual control valve that measure, and the manual adjustment again places the gradient of sample mesa, and the manual operation that relates to is also more, causes the error easily, has the not enough defect of precision equally.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention provides the multifunctional overflow test device which is convenient and safe to use and high in accuracy.
The technical scheme adopted by the invention for solving the technical problems is as follows:
the multifunctional overflow test device comprises a cabinet body, wherein a purified water tank and a mixing and dissolving tank which are mutually communicated are arranged in the cabinet body, a control area and an experimental area are arranged on the top surface of the cabinet body, the control area is provided with a control shell and a water injection pipe, the water injection pipe penetrates through the control shell and is communicated with the mixing and dissolving tank, a control assembly is arranged in the control shell, the experimental area is provided with a support group and a cavity which is sunken downwards, the support group is fixedly provided with a water receiving container and a multi-point liquid level sensor, the multi-point liquid level sensor extends into the water receiving container, an electric valve is arranged at the lower end of the water receiving container, a sample placing table is arranged in the cavity, and the multi-point liquid level sensor and the electric valve are electrically connected with the control assembly.
Preferably, the sample placing table comprises a square plate, the four corners of the square plate are provided with electric push rods, the fixed ends of the electric push rods are fixed at the bottom of the cavity, the movable ends of the electric push rods are connected with the bottom surface of the square plate through universal joints, the four electric push rods are electrically connected with the control assembly respectively, and the four corners of the square plate move up and down along with the electric push rods.
Preferably, the bottom of the cavity is provided with a first drain opening.
Preferably, the bottom of mixing and dissolving case is provided with agitating unit and second outlet, the upper portion of mixing and dissolving case is provided with the charge door, agitating unit electricity connection the control assembly.
Preferably, the upper part of the purified water tank is provided with a water level alarm and a water inlet, and the water level alarm is electrically connected with the control component.
Preferably, a funnel is arranged below the electric valve, a visible light beam aiming module is arranged on the outer side of the lower pipe portion of the funnel, and the visible light beam aiming module is electrically connected with the control assembly.
Preferably, the support group comprises a vertical support and a transverse support, the experimental area is provided with a sliding groove, the bottom of the vertical support is fixed to the sliding groove in a sliding mode, and a water leakage groove is formed between the sliding groove and the cavity.
Preferably, vertical support is provided with the T shape hole that a plurality of runs through along length direction, the T shape hole comprises horizontal hole and vertical hole, horizontal support card in horizontal hole, fixed knob is installed to vertical hole, the tip of fixed knob supports and presses horizontal support.
Preferably, the end of the transverse bracket is provided with a jack, and the jack is inserted with a universal level bubble.
Preferably, the control casing orientation the curb plate in experimental area is provided with a removable cover, corresponds the inside electrical socket that is provided with for the sample power supply of removable cover's control casing, removable cover is provided with the hole that the power supply line passed.
The invention has the beneficial effects that: through carrying out holistic automated design to equipment, reduce manual operation, improve the accuracy of overflow test result and the standardization of test operation, make measurement personnel's operation more convenient and safety simultaneously, improve detection efficiency, have the promotion effect to the promotion that detects trade technical level, also responded the national requirement of proposing to detect the rectification, improve detection quality.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic structural view of the present invention;
fig. 2 is a partial structural schematic diagram of the present invention.
Detailed Description
Referring to fig. 1 and 2, multi-functional overflow test device, including square cabinet body 1, in this embodiment, cabinet body 1 is the totally closed cabinet body, sets up the cabinet door in the side of cabinet body 1 simultaneously, conveniently looks over and overhauls. Because the detection solution and the concentration used in each overflow test are not necessarily the same, a purified water tank 2 and a mixing and dissolving tank 3 which are communicated with each other are arranged inside the cabinet body 1, and a flow control valve is arranged between the purified water tank 2 and the mixing and dissolving tank 3 and is electrically connected with a controller.
The mixing and dissolving tank 3 is used for blending and storing the detection solution, the bottom of the mixing and dissolving tank 3 is provided with a stirring device 6 and a second water outlet 7, the second water outlet 7 is provided with a manual water discharge valve for discharging the original detection solution, quantitative purified water is injected into the flow control valve again through control to blend a new detection solution, and the stirring device 6 is electrically connected with the control assembly. The stirring device 6 is used for uniformly mixing the solvent and the purified water, and the stirring device 6 also has the function of cleaning the mixing and dissolving tank 3, and the specific operation is that after the original detection solution is discharged, one third of the purified water is added, the stirring device 6 is started, and the stirring is carried out for 1-3 minutes, so that the residual original detection solution can be cleaned. The stirring device 6 has no special requirements, and can be any commercially available conventional antirust stirrer. The upper part of the mixing and dissolving box 3 is provided with a feed opening 8, and a solvent required for preparing the detection solution is added through the feed opening 8.
The top surface of the cabinet body 1 is provided with a control area and an experimental area.
The control area is provided with a control housing 9 and a water injection pipe 10. A control component is arranged in the control shell 9, the control component comprises a display screen, a touch control panel, a controller and a power switch, and the related circuit connection is common knowledge in the field and is not described herein. The water injection pipe 10 passes control housing 9 is linked together with mixing and dissolving case 3, be provided with water pump 11 and water injection valve between mixing and dissolving case 3 and the water injection pipe 10, water pump 11 and the equal electricity of water injection valve are connected the controller, the hollow metal collapsible tube that water injection pipe 10 exposes part for can be crooked wantonly makes things convenient for the measuring personnel to adjust the water injection direction of water injection pipe 10 as required.
The experimental area is provided with a bracket set and a cavity 12 which is sunken downwards. The bracket set is fixedly provided with a water receiving container 13 and a multi-point liquid level sensor 14, the multi-point liquid level sensor 14 extends into the water receiving container 13, the lower end of the water receiving container 13 is provided with an electric valve 15 with adjustable switching degree, and the multi-point liquid level sensor 14 and the electric valve 15 are electrically connected with the controller. This embodiment has an advantage of improving the accuracy of the timing as compared with other overflow devices. The standard requirement of the overflow test is that the rated capacity of the overflow volume of the container is 0.25L or 15%, the larger of the two is required to be continuously filled into the container within 1min, and the timing mode of the existing partially improved overflow equipment is as follows: the water injection pipe is the water injection at first, control system just begins the timing of a minute, but it also needs time to detect the delivery port that solution arrived the water injection pipe from the water tank, this has just led to the error in a time, what current overflow equipment adopted in addition sets up the measuring pump between water tank and water injection pipe, set for the excessive water volume through the measuring pump, but the air in measuring pump and the water injection pipe can cause the error of excessive water volume, actual excessive water volume is less than the excessive water volume of settlement. In this embodiment, a linear correspondence relationship is established between the volumes of the water receiving container 13, the heights of the multi-point liquid level sensor 14, and the opening/closing degrees of the electric valve 15, that is, a required water overflowing amount (that is, a certain volume of the water receiving container 13) is selected by the control panel, the controller converts the required water overflowing amount into the sensing height of the multi-point liquid level sensor 14, and meanwhile, in order to inject the overflowing amount into the sample within one minute, a larger water overflowing amount corresponds to a larger opening/closing degree of the electric valve 15, so that when the multi-point liquid level sensor 14 sends a signal that the target water level has been reached to the controller, the controller controls the water injection valve to stop injecting water, and further controls the opening/closing degree of the electric valve 15 and starts timing for one minute. The overflow amount of the present embodiment is determined by the multi-point liquid level sensor 14, and is not affected by the air in the metering pump and the water injection pipe 10, and the one-minute timing is started when the electric valve 15 is opened, so that the time error and the overflow amount in the solution filling process are reduced, and therefore, the accuracy of the overflow test implemented by the present embodiment is higher.
In the test process, the detection solution can overflow from the sample, therefore, the experimental area is provided with cavity 12 of undercut, cavity 12 is used for collecting the waste water that the sample spilled over, the bottom of cavity 12 is provided with first drain 16 that is used for discharging the hydrops, first drain 16 can lead to the waste pipe in laboratory, also can add the waste water bucket and collect the waste liquid.
The cavity 12 is provided with the sample and places the platform, the sample is placed the platform including a square board 17, four angles of square board 17 all are provided with electric putter 18, electric putter 18's stiff end is fixed in the bottom of cavity 12, electric putter 18's expansion end passes through the universal joint and links to each other with the bottom surface of square board 17, four electric putter 18 electricity respectively connect the controller. Because the standard of the overflow test relates to two test bench angle specifications according to different electrical appliances: the test is performed on the inclined plane not exceeding 5 degrees and the test is performed on the inclined plane not exceeding 20 degrees, so that when the controller of the embodiment presets that the square plate 17 presents the inclined planes of 5 degrees and 20 degrees, the electric push rods 18 respectively and correspondingly move, a detector can select a required angle through the control panel to further control any one electric push rod 18, and four corners of the square plate 17 move up and down along with the corresponding electric push rods 18. According to the sample placing table, the electric push rod 18 swings and inclines with set displacement, manual operation is not needed, and the accuracy of an overflow test is improved.
When the overflow test of the cordless kettle or the electric iron is carried out, a funnel 19 can be additionally arranged below the electric valve 15, the funnel 19 can be fixed through a support set, a visible light beam aiming module 20 is further arranged on the outer side of the lower pipe portion of the funnel 19, the visible light beam aiming module 20 is electrically connected with the controller, the visible light beam aiming module 20 emits a linear light beam visible to the naked eye, the detection personnel can be helped to aim at the water outlet of the funnel 19 and the water injection position of a sample, and the accuracy is improved. In the present embodiment, the visible light beam aiming module 20 is a micro laser emitter.
The support group comprises a vertical support and a horizontal support, a chute 21 is arranged in the experimental area, the bottom of the vertical support is fixed to the chute 21 in a sliding mode, the support group can move back and forth, a water leakage groove 22 is arranged between the chute 21 and the cavity 12, and if water drops splash into the chute 21 in the test process, the water drops can flow to the cavity 12 along the water leakage groove 22 and then are discharged through the first water discharge port 16. Vertical support is provided with the T shape hole 23 that a plurality of runs through along length direction, T shape hole 23 comprises horizontal hole and vertical hole, horizontal support card in horizontal hole, fixed knob 24 is installed to vertical hole, the tip of fixed knob 24 supports and presses horizontal support, the position that conveniently carries out left right direction to the laboratory glassware removes.
The structural design of the bracket group meets the test requirements of more samples in different shapes, and the application range of the embodiment is expanded; on the other hand, the design of the support group enables water to be injected from the same height and position in each water overflow test, the consistency of the test results is high, and the accuracy of the water overflow test is improved.
In this embodiment, the end of the transverse bracket is provided with a jack, and the jack is inserted with a universal level bubble 25, so as to ensure that the water receiving container 13 or other relevant experimental apparatus is filled with water or used at a standard angle, and simultaneously, the jack also has an effect of preventing an inclined liquid level from influencing the induction of the multi-point liquid level sensor 14.
The specific operation of this embodiment:
1. a tester firstly puts a sample on the sample placing table, controls the electric push rod 18 through the finger control panel, and further adjusts the inclination angle of the square plate 17;
2. controlling the flow control valve through a control panel, adding a solvent through the feed inlet 8, starting the stirring device 6, and completing the preparation of a standard solution in the mixing and dissolving tank 3;
3. adjusting the position of a relevant experimental apparatus according to the universal level bubble 25, the shape of the sample and the visible light beam aiming module 20;
4. the overflow amount detected this time is selected through the control panel, the control assembly automatically determines the induction height of the multi-point liquid level sensor 14 and the switching degree of the electric valve 15 according to set data, the water pump 11 and the water injection valve are started, a detection solution enters the water injection pipe 10 from the mixing and dissolving tank 3 and is injected into the water receiving container 13, the multi-point liquid level sensor 14 sends a signal that the target water level is reached to the controller, the controller controls the water injection valve to stop water injection, the switching degree of the electric valve 15 is further controlled and timing of one minute is started, namely, an overflow test is started for a sample, and the electric valve 15 is automatically closed after one minute.
The above embodiments do not limit the scope of the present invention, and those skilled in the art can make equivalent modifications and variations without departing from the overall concept of the present invention.
Claims (9)
1. The multifunctional overflow test device is characterized by comprising a cabinet body, wherein a purified water tank and a mixing and dissolving tank which are mutually communicated are arranged in the cabinet body, a control area and an experimental area are arranged on the top surface of the cabinet body, the control area is provided with a control shell and a water injection pipe, the water injection pipe penetrates through the control shell and is communicated with the mixing and dissolving tank, a control assembly is arranged in the control shell, the experimental area is provided with a support group and a cavity which is sunken downwards, the support group is fixedly provided with a water receiving container and a multi-point liquid level sensor, the multi-point liquid level sensor extends into the water receiving container, the lower end of the water receiving container is provided with an electric valve, the cavity is provided with a sample placing table, and the multi-point liquid level sensor and the electric valve are electrically connected with the control assembly;
the funnel is arranged below the electric valve, the visible light beam aiming module is arranged on the outer side of the lower pipe portion of the funnel, and the visible light beam aiming module is electrically connected with the control assembly.
2. A multifunctional overflow testing device as claimed in claim 1, wherein the sample placement stage comprises a square plate, four corners of the square plate are each provided with an electric push rod, a fixed end of the electric push rod is fixed to the bottom of the cavity, a movable end of the electric push rod is connected to the bottom surface of the square plate via a universal joint, the four electric push rods are electrically connected to the control assembly, and the four corners of the square plate move up and down along with the electric push rods.
3. A multifunctional overflow testing device as claimed in claim 1 or 2, wherein the bottom of the cavity is provided with a first drainage port.
4. A multifunctional overflow testing device as claimed in claim 1, wherein the bottom of the mixing and dissolving tank is provided with a stirring device and a second water outlet, the upper part of the mixing and dissolving tank is provided with a feeding port, and the stirring device is electrically connected with the control assembly.
5. A multifunctional overflow test device as claimed in claim 1, wherein the purified water tank is provided at an upper portion thereof with a water level alarm and a water inlet, the water level alarm being electrically connected to the control unit.
6. A multifunctional overflow test device as claimed in claim 1, wherein the support set comprises a vertical support and a horizontal support, the test area is provided with a chute, the bottom of the vertical support is slidably fixed to the chute, and a water leakage groove is provided between the chute and the cavity.
7. A multifunctional overflow testing device as claimed in claim 6, wherein the vertical support is provided with a plurality of T-shaped holes running through along the length direction, the T-shaped holes are composed of transverse holes and longitudinal holes, the transverse support is clamped in the transverse holes, the longitudinal holes are provided with fixing knobs, and the ends of the fixing knobs are pressed against the transverse support.
8. A multifunctional overflow testing device as claimed in claim 6 or 7, wherein the end of the transverse bracket is provided with a jack which is inserted with a universal level bubble.
9. A multifunctional overflow testing device as claimed in claim 1, wherein the side plate of the control housing facing the testing area is provided with a removable cover plate, the interior of the control housing corresponding to the removable cover plate is provided with an electrical socket for supplying power to the sample, and the removable cover plate is provided with a hole for passing the power supply line.
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CN202011301456.3A CN112414737B (en) | 2020-11-19 | 2020-11-19 | Multifunctional overflow test device |
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CN202011301456.3A CN112414737B (en) | 2020-11-19 | 2020-11-19 | Multifunctional overflow test device |
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CN112414737B true CN112414737B (en) | 2022-04-08 |
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Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN203414749U (en) * | 2013-08-20 | 2014-01-29 | 中华人民共和国余姚出入境检验检疫局 | Full-automatic overflow device |
CN203838259U (en) * | 2014-03-31 | 2014-09-17 | 惠州出入境检验检疫局检验检疫综合技术中心 | Water overflowing test apparatus |
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2020
- 2020-11-19 CN CN202011301456.3A patent/CN112414737B/en active Active
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN203414749U (en) * | 2013-08-20 | 2014-01-29 | 中华人民共和国余姚出入境检验检疫局 | Full-automatic overflow device |
CN203838259U (en) * | 2014-03-31 | 2014-09-17 | 惠州出入境检验检疫局检验检疫综合技术中心 | Water overflowing test apparatus |
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