Valve hot coating coloring device
Technical Field
The invention relates to a coloring device, in particular to a valve hot coating coloring device.
Background
A valve is a control component in a fluid transfer system, and is a device that can control the direction, pressure, and flow rate of a medium in a pipe or equipment in the fluid transfer system by flowing or stopping the medium. The valve can be controlled by various transmission modes, and under the action of pressure, temperature or other forms of sensing signals, the opening and closing piece is driven by the driving mechanism to do lifting, sliding, swinging or rotating motion, so that the size of the flow passage area is changed to realize the control function.
In the field of modern valve production, in the production and manufacturing process of valves, coating is required to be applied to a valve body made of cast steel outside the valve so as to improve the corrosion resistance, weather resistance, wear resistance and the like of the valve, thereby prolonging the service life of the valve. Because the coating contains substances harmful to human bodies, workers are easy to suck volatile gas in the coating to cause health hazard when carrying out valve coating operation.
Therefore, the development of a valve hot coating coloring device which replaces long-time manual operation of workers and avoids health hazards caused by the fact that volatile gas in the coating is sucked into a human body is urgently needed.
Disclosure of Invention
In order to overcome the defect that the coating contains substances harmful to human bodies, and the volatile gas in the coating is easy to be absorbed by workers during valve coating operation to cause health hazard, the technical problem of the invention is as follows: the valve hot coating coloring device replaces long-time manual operation of workers and avoids health hazards caused by suction of volatile gas in the coating into a human body.
The technical implementation scheme of the invention is as follows: a valve thermal paint coloring apparatus comprising: the top parts of the three foot columns are provided with a disc; the top of the disc is provided with a barrel; a drain pipe is arranged on one side of the bottom of the disc; the top of the disc is provided with a rotating mechanism; the bottom of the disc is provided with a spraying mechanism; the lifting mechanism is arranged on the barrel.
More preferably, the rotation mechanism includes: the first circular gear is rotatably arranged on the lower side of the outer wall of the barrel; the top of the first circular gear is uniformly provided with two wedge-shaped plates at intervals; the outer wall of the barrel is uniformly provided with two arc-shaped sliding grooves at intervals, the arc-shaped sliding grooves are internally provided with first sliding rods in a sliding manner, and the first sliding rods are matched with the adjacent wedge-shaped plates; the first sliding rod is provided with a spray head; the bearing seats are arranged on the outer wall of the disc and one side of the top of the barrel, which is far away from the drain pipe; the rotating shaft is arranged between the two bearing blocks; the lower side of the rotating shaft is provided with a second circular gear which is meshed with the first circular gear; the servo motor is arranged on one side of the bottom of the disc close to the rotating shaft; and a belt transmission mechanism is arranged between the output shaft of the servo motor and the rotating shaft.
More preferably, the spraying mechanism includes: the top of the disc is provided with two mounting blocks close to one side of the servo motor; the hydraulic cylinder is arranged between the two mounting blocks; the piston rod is arranged in the hydraulic cylinder in a sliding manner; the end part of the piston rod is provided with a top block; the first elastic piece is sleeved on the piston rod and connected between the piston rod and the hydraulic cylinder; the lower side of the rotating shaft is provided with a first cam, and the first cam is matched with the ejector block; a water outlet pipe is arranged between the hydraulic cylinder and the two first sliding rods; the hydraulic cylinder is provided with a water inlet pipe; the one-way valves are arranged on the water outlet pipe and the water inlet pipe.
More preferably, the elevating mechanism includes: the upper side of the rotating shaft is provided with a rotating column, and a V-shaped sliding groove is formed in the rotating column; the top of the barrel is symmetrically provided with slide rails; the sliding rail is internally provided with a second sliding rod in a sliding manner; the fixed rod is arranged between the two second sliding rods; the middle part of the fixed rod is hinged with a lifting hook; a third slide bar is arranged at one end of the second slide bar close to the rotary column, and the third slide bar is in sliding fit with the V-shaped sliding groove on the rotary column; and a second elastic piece is arranged between the second sliding rod and the adjacent sliding rail.
More preferably, the method further comprises: the side wall of the disc is symmetrically provided with the convex blocks; the L-shaped rod is arranged on the projection; the top of the L-shaped rod is provided with a concave ring which is matched with the water outlet pipe.
More preferably, the method further comprises: the mounting rack is arranged on the inner wall of the barrel above the drain pipe; the mounting frame is provided with an air outlet; the air pump is arranged at one side of the bottom of the disc close to the servo motor; the middle pipe is arranged between the air pump and the air outlet; the sliding rod is arranged in the air pump in a sliding mode.
More preferably, the method further comprises: the end part of the sliding rod is provided with an arc rod; and a second cam is arranged on the lower side of the rotating shaft and matched with the arc-shaped rod.
More preferably, the method further comprises: the top of the disc is provided with a diversion disc in the barrel, and the diversion disc is matched with a drain pipe.
Compared with the prior art, the invention has the following advantages: 1. the staff hangs the valve on the lifting hook, starts servo motor, drives the piston rod then and removes in the pneumatic cylinder and sprays out the pigment in the pneumatic cylinder from the shower nozzle through the outlet pipe under the check valve effect, and first slide bar reciprocating motion drives the shower nozzle and removes and evenly sprays pigment on the valve surface in close arc spout simultaneously.
2. When the first sliding rod moves in the similar arc-shaped sliding groove to drive the water outlet pipe to move, the water outlet pipe can ensure the stable operation of the device under the supporting action of the concave ring.
3. The staff holds the sliding rod to move in the air pump, blows air flow out of the air outlet through the middle pipe, and can promote the valve to be colored in a hot coating mode.
4. The staff starts servo motor, realizes then that the shower nozzle evenly sprays pigment on the valve surface, drives the second cam through the pivot and rotates simultaneously, and the second cam rotates contact extrusion arc pole and drives the slide bar and remove in the air pump and blow off the air current from the air outlet through the intermediate pipe, and then promotes the valve heat and scribbles and color.
5. When the staff carries out the valve hot coating operation of coloring, the unnecessary pigment that the shower nozzle sprayed flows out from the drain pipe along the diversion disc on the diversion disc.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic perspective view of the rotating mechanism of the present invention.
Fig. 3 is a schematic partial perspective view of the rotating mechanism of the present invention.
Fig. 4 is a schematic perspective view of the lifting mechanism of the present invention.
FIG. 5 is a schematic view of a first partial body structure according to the present invention.
FIG. 6 is a schematic view of a second partial body structure according to the present invention.
Fig. 7 is a perspective view of a third embodiment of the present invention.
The parts are labeled as follows: 1. a socle, 2, a disk, 3, a barrel, 4, a drain pipe, 5, a rotating mechanism, 51, a first circular gear, 52, a wedge-shaped plate, 53, an arc-shaped chute, 54, a first slide bar, 55, a spray head, 56, a bearing seat, 57, a rotating shaft, 58, a second circular gear, 59, a servo motor, 510, a belt conveying mechanism, 6, a spraying mechanism, 61, a mounting block, 62, a hydraulic cylinder, 63, a piston rod, 64, a top block, 65, a first elastic member, 66, a first cam, 67, a water outlet pipe, 68, a water inlet pipe, 69, a one-way valve, 7, a lifting mechanism, 71, a rotating column, 72, a slide rail, 73, a second slide bar, 74, a fixing bar, 75, a hook, 76, a third slide bar, 77, a second elastic member, 8, a bump, 9, an L-shaped bar, 10, a concave ring, 11, a mounting frame, 12, an air outlet, 13, an air pump, 14, an intermediate pipe, 15, a rod, 17. a second cam 18 and a deflector.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
As shown in fig. 1, fig. 2, fig. 3 and fig. 4, a valve hot coating coloring device comprises stilts 1, a disc 2, a drum 3, a water discharge pipe 4, a rotating mechanism 5, a spraying mechanism 6 and a lifting mechanism 7, wherein the disc 2 is arranged between the tops of the three stilts 1, the drum 3 is arranged at the top of the disc 2, the water discharge pipe 4 is arranged at the front side of the bottom of the disc 2, the rotating mechanism 5 is arranged at the top of the disc 2, the spraying mechanism 6 is arranged at the bottom of the disc 2, and the lifting mechanism 7 is arranged on the drum 3.
The rotating mechanism 5 comprises a first circular gear 51, a wedge-shaped plate 52, a first sliding rod 54, a spray head 55, a bearing seat 56, a first rotating shaft 57, a second circular gear 58, a servo motor 59 and a belt transmission mechanism 510, 3 outer wall downside rotary type of cask 3 is provided with first round gear 51, the even interval in first round gear 51 top is provided with two wedge plates 52, the even interval of 3 outer walls of cask is opened there are two arc spouts 53, arc spout 53 internal sliding formula is provided with first slide bar 54, first slide bar 54 cooperates with close wedge plate 52, be provided with shower nozzle 55 on the first slide bar 54, disc 2 outer wall all is provided with bearing frame 56 with 3 top right sides of cask, be provided with pivot 57 between two bearing frames 56, pivot 57 downside is provided with second round gear 58, second round gear 58 meshes with first round gear 51, disc 2 bottom right side is provided with servo motor 59, be provided with belt transport mechanism 510 between servo motor 59 output shaft and the pivot 57.
The spraying mechanism 6 comprises an installation block 61, a hydraulic cylinder 62, a piston rod 63, a top block 64, a first elastic part 65, a first cam 66, a water outlet pipe 67, a water inlet pipe 68 and a one-way valve 69, two installation blocks 61 are arranged on the right side of the bottom of the disc 2, the hydraulic cylinder 62 is arranged between the two installation blocks 61, the piston rod 63 is arranged in the hydraulic cylinder 62 in a sliding mode, the top block 64 is arranged at the end part of the piston rod 63, the first elastic part 65 is sleeved on the piston rod 63, the first elastic part 65 is connected between the piston rod 63 and the hydraulic cylinder 62, a first cam 66 is arranged on the lower side of the rotating shaft 57, the first cam 66 is matched with the top block 64, the water outlet pipe 67 is arranged between the hydraulic cylinder 62 and the two first slide bars 54, the hydraulic cylinder 62.
The lifting mechanism 7 comprises a rotary column 71, a sliding rail 72, a second sliding rod 73, a fixed rod 74, a lifting hook 75, a third sliding rod 76 and a second elastic part 77, the rotary column 71 is arranged on the upper side of the rotary shaft 57, a V-shaped sliding groove is formed in the rotary column 71, the sliding rails 72 are symmetrically arranged on the left and right of the top of the barrel 3, the second sliding rod 73 is arranged in the sliding manner in the sliding rail 72, the fixed rod 74 is arranged between the two second sliding rods 73, the middle part of the fixed rod 74 is hinged to be connected with the lifting hook 75, the third sliding rod 76 is arranged at the right end of the second sliding rod 73 on the right side, the third sliding rod 76 is in sliding fit with the V-shaped sliding groove in the rotary.
When a worker needs to perform valve hot coating and coloring, the worker hangs a valve on a lifting hook 75, starts a servo motor 59, an output shaft of the servo motor 59 rotates to drive a rotating shaft 57 to rotate through a belt conveying mechanism 510, the rotating shaft 57 rotates to drive a first cam 66 to rotate, the first cam 66 rotates to contact and extrude a top block 64 to drive a piston rod 63 to move in a hydraulic cylinder 62, a first elastic part 65 is compressed, the piston rod 63 moves in the hydraulic cylinder 62 to spray pigment in the hydraulic cylinder 62 from a spray head 55 through a water outlet pipe 67 under the action of a one-way valve 69, meanwhile, the rotating shaft 57 rotates to drive a second circular gear 58 to rotate, the second circular gear 58 rotates to drive a first circular gear 51 to rotate with the first circular gear 51, the first circular gear 51 rotates to drive a wedge plate 52 to rotate around the axis of the first circular gear 51, the wedge plate 52 rotates around the axis of the first circular gear 51 to contact and extrude a similar first slide rod 54 to drive the first slide rod 54, when the wedge-shaped plate 52 rotates around the axis of the first circular gear 51 for separation, the first slide rod 54 moves downwards in the approximate arc-shaped chute 53, the first slide rod 54 moves back and forth in the approximate arc-shaped chute 53 to drive the spray nozzle 55 to move so as to uniformly spray pigment on the surface of the valve, the first cam 66 rotates to separate from the top block 64, under the action of the first elastic member 65, the piston rod 63 moves reset pigment in the hydraulic cylinder 62 to be sucked into the hydraulic cylinder 62 through the water inlet pipe 68 under the action of the one-way valve 69, simultaneously, the rotating shaft 57 rotates to drive the rotating column 71 to rotate, the rotating column 71 rotates to drive the third slide rod 76 to move on the V-shaped chute of the rotating column 71, when the third slide rod 76 moves downwards on the V-shaped chute of the rotating column 71, the second slide rod 73 moves downwards in the slide rail 72, the second elastic member 77 compresses, the second slide rod 73 moves downwards in the slide rail 72 to drive the fixed rod 74 to move downwards, the fixed, the third slide bar 76 drives the second slide bar 73 to move upwards in the slide rail 72 when moving upwards on the V-shaped chute of the rotary column 71, the second elastic part 77 resets, then the lifting hook 75 is driven to move upwards and downwards so that the pigment is sprayed on the surface of the valve more uniformly, the coloring operation on the surface of the valve is completed, the servo motor 59 is closed by a worker, the valve is taken down, and the hot coating coloring of the valve can be realized by repeating the operations.
Example 2
As shown in fig. 5, 6 and 7, on the basis of embodiment 1, the valve hot coating coloring device further includes a protrusion 8, an L-shaped rod 9 and a concave ring 10, the protrusion 8 is symmetrically arranged on the front and back of the side wall of the disc 2, the L-shaped rod 9 is arranged on the protrusion 8, the concave ring 10 is arranged on the top of the L-shaped rod 9, and the concave ring 10 is matched with the water outlet pipe 67.
When the first sliding rod 54 moves in the adjacent arc-shaped sliding groove 53 to drive the water outlet pipe 67 to move, the water outlet pipe 67 can ensure the stable operation of the device under the supporting action of the concave ring 10.
The water discharging device is characterized by further comprising a mounting frame 11, an air outlet 12, an air pump 13, a middle pipe 14 and a sliding rod 15, wherein the mounting frame 11 is arranged on the upper portion of the water discharging pipe 4 on the inner wall of the barrel 3, the air outlet 12 is formed in the mounting frame 11, the air pump 13 is arranged on the right side of the bottom of the disc 2, the middle pipe 14 is arranged between the air pump 13 and the air outlet 12, and the sliding rod 15 is arranged in the air pump.
When the staff need carry out the valve heat and scribble the color, the staff hangs the valve on lifting hook 75, starts servo motor 59, realizes then that shower nozzle 55 evenly sprays pigment on the valve surface, and the handheld slide bar 15 of staff removes in air pump 13 and blows out the air current from air outlet 12 through intermediate pipe 14 and can promote the valve heat to scribble the color.
The sliding rod type motor is characterized by further comprising an arc-shaped rod 16 and a second cam 17, the arc-shaped rod 16 is arranged at the end portion of the sliding rod 15, the second cam 17 is arranged on the lower side of the rotating shaft 57, and the second cam 17 is matched with the arc-shaped rod 16.
When the staff need carry out the valve heat and scribble the color, the staff hangs the valve on lifting hook 75, starts servo motor 59, realizes then that shower nozzle 55 evenly sprays pigment on the valve surface, drives second cam 17 through pivot 57 simultaneously and rotates, and second cam 17 rotates contact extrusion arc pole 16 and drives slide bar 15 and remove in air pump 13 and blow off the air current from air outlet 12 through intermediate pipe 14, and then promotes the valve heat and scribble the color.
The water distributor also comprises a flow guide disc 18, wherein the flow guide disc 18 is arranged in the barrel 3 at the top of the disc 2, and the flow guide disc 18 is matched with the water discharge pipe 4.
When the worker performs the valve thermal coating coloring operation, the excessive pigment sprayed by the spray head 55 flows out of the drain pipe 4 along the diversion plate 18 on the diversion plate 18.
While the disclosure has been shown and described with reference to certain exemplary embodiments thereof, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the disclosure as defined by the appended claims and their equivalents. Accordingly, the scope of the present disclosure should not be limited to the above-described embodiments, but should be defined not only by the appended claims, but also by equivalents thereof.