CN112390586A - High-strength concrete and preparation method thereof - Google Patents

High-strength concrete and preparation method thereof Download PDF

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Publication number
CN112390586A
CN112390586A CN202011387109.7A CN202011387109A CN112390586A CN 112390586 A CN112390586 A CN 112390586A CN 202011387109 A CN202011387109 A CN 202011387109A CN 112390586 A CN112390586 A CN 112390586A
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concrete
hollow glass
glass fiber
parts
strength
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CN112390586B (en
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张志山
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Ningbo Shengtai Concrete Co.,Ltd.
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Tangshan Youshun Concrete Co ltd
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00241Physical properties of the materials not provided for elsewhere in C04B2111/00
    • C04B2111/00293Materials impermeable to liquids
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20Resistance against chemical, physical or biological attack
    • C04B2111/27Water resistance, i.e. waterproof or water-repellent materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

The application relates to the field of concrete, and particularly discloses high-strength concrete and a preparation method thereof. The high-strength concrete is prepared by stirring and mixing the following raw materials in parts by weight: 130 parts of cement 110-; the preparation method comprises the following steps: the method comprises the steps of firstly adding hollow glass fibers to promote hydration reaction, improving the strength of concrete, and then adding seed emulsion to plug the hollow glass fiber pipelines after curing. The high-strength concrete has the advantages of high strength and permeation resistance.

Description

High-strength concrete and preparation method thereof
Technical Field
The application relates to the technical field of concrete, in particular to high-strength concrete and a preparation method thereof.
Background
The concrete is artificial stone which is prepared by taking cement as a main cementing material, water, aggregate, an additive and an admixture in a proper proportion and carrying out uniform stirring, dense forming, curing and hardening on the mixture. Concrete is mainly divided into two stages and states: plastic state before setting and hardening, namely concrete mixture; hardened, i.e. hardened concrete or concrete.
Currently, the existing concrete preparation method comprises the following steps:
s1: placing cement, water, aggregate, an additive and an admixture in a concrete mixer and stirring to obtain a concrete mixture;
s2: the initial mixture undergoes hydration reaction and is solidified to obtain hardened concrete.
In view of the above-mentioned related technologies, the inventors believe that the water content of the obtained concrete is not easy to permeate into the concrete after curing, which causes insufficient hydration reaction, so that the strength of the prepared concrete is limited, and higher-strength concrete cannot be obtained.
Disclosure of Invention
In order to improve the strength of concrete, the application provides high-strength concrete.
In order to obtain high-strength concrete, the application provides a preparation method of the high-strength concrete.
In a first aspect, the present application provides a high strength concrete, which adopts the following technical scheme:
the high-strength concrete is prepared by stirring and mixing the following raw materials in parts by weight:
110 portions of cement and 130 portions of cement,
480 parts of aggregate and 520 parts of cement,
400 portions of sand and 420 portions of sand,
110 portions of water and 130 portions of water,
25-35 parts of fly ash,
60-80 parts of hollow glass fiber.
By adopting the technical scheme, in the preparation process of the concrete, cement, aggregate, sand, water, fly ash and hollow glass fiber are required to be added for mixing and stirring, the silicate cement can generate hydration reaction to solidify the concrete, watering maintenance is required to be continued after solidification, the hydration reaction in the concrete is more sufficient, the hydration reaction is more sufficient, the strength of the concrete is higher, the added hollow glass fiber can provide a water guide channel, so that water can enter the solidified concrete more easily, the hydration reaction is promoted, and the strength of the concrete is improved.
Preferably, the concrete curing agent further comprises 30-50 parts of seed emulsion, wherein the seed emulsion is injected into the concrete in a pressurizing mode after the concrete is cured, and the seed emulsion comprises the following raw materials in parts by weight: 1-4 parts of acrylic acid, 30-45 parts of methyl methacrylate, 0.2-1.0 part of ammonium persulfate, 0.5-3 parts of sodium dodecyl sulfate and 50-60 parts of water.
By adopting the technical scheme, after the concrete is cured, as the added hollow glass fiber causes the water impermeability of the concrete to be poor, the seed emulsion is injected into the concrete in a pressurizing mode, so that the pore diameter of the hollow glass fiber is blocked, and the water impermeability of the concrete is greatly improved. The seed emulsion forms polymeric particles in an emulsion polymerization mode, the seed emulsion generates a high molecular polymerization reaction and is carried out in the pipe wall of the hollow glass fiber, the pipe diameter of the hollow glass fiber is finally blocked, the water impermeability is improved, and meanwhile, gaps among concrete can be filled by the seed emulsion, so that the water impermeability of the concrete is enhanced.
Preferably, the hollow glass fiber further comprises 90-110 parts of silane coupling agent, the hollow glass fiber is soaked in the silane coupling agent, and the inner side tube wall of the hollow glass fiber is modified by the silane coupling agent.
By adopting the technical scheme, the silane coupling agent is used for modifying the hollow glass fiber, so that the inner side wall surface of the hollow glass fiber is well combined with the seed emulsion, the formed polymeric particles are adhered to the wall surface of the hollow glass fiber in the process of entering the concrete by the seed emulsion, and finally, the channel of the hollow glass fiber is blocked, thereby improving the water seepage resistance.
Preferably, the outer side pipe wall of the hollow glass fiber is modified by a silane coupling agent.
By adopting the technical scheme, silane modification treatment is carried out on the outer side of the hollow glass fiber, so that the hollow glass fiber can be uniformly distributed in the concrete, the crack resistance is improved, the toughness is improved, and the compressive strength of the concrete is enhanced.
Preferably, the hollow glass fiber is soaked in a silane coupling agent for silane treatment, and is kept for 2 hours after being heated to 70 ℃ to obtain the modified hollow glass fiber.
By adopting the technical scheme, the silane coupling agent is used for treating the hollow glass fiber, so that the fiber can be protected from abrasion, and a good interface can be provided for bonding between the hollow glass fiber and the seed emulsion, so that the seed emulsion can stay in the pipe wall of the hollow glass fiber to block the pipe wall, an anti-permeability effect is achieved, and the concrete can have higher strength after being solidified for a longer time.
Preferably, the length of the hollow glass fiber is 140 mm and 160 mm.
By adopting the technical scheme, the hollow glass fiber has the advantages of light weight, high compressive strength and the like, and can be better dispersed in concrete when the length of the hollow glass fiber is 140-160 mm, so that the water guide effect is achieved, and the compressive strength of the concrete is enhanced.
In a second aspect, the present application provides a method for preparing a high-strength concrete, which adopts the following technical scheme:
the preparation method of the high-strength concrete comprises the following steps,
s1: mixing cement, aggregate, water, fly ash, sand and hollow glass fiber to obtain a concrete mixture;
s2: pouring the concrete mixture into a mould for pouring;
s3: maintaining at 20 + -5 deg.C for 28 days; and maintaining under the condition that the humidity is not lower than 95%.
By adopting the technical scheme, the hollow glass fiber is added into the concrete raw material to be stirred and mixed, after the concrete is cured, the concrete still needs to be watered, so that the silicate in the concrete and water generate hydration reaction, the hydration reaction can be more sufficient, the strength of the concrete can be improved, the hollow glass fiber plays a role of a water guide pipeline, and after the concrete is cured, the water can conveniently permeate into the concrete to complete the hydration reaction, so that the strength of the concrete is improved.
Preferably, the method for preparing the high-strength concrete comprises the following steps,
s1: mixing cement, aggregate, water, fly ash, sand and the modified hollow glass fiber to obtain a concrete mixture;
s2: pouring the concrete mixture into a mould for pouring;
s3: maintaining at 20 + -5 deg.C for 28 days; maintaining under the condition that the humidity is not lower than 95%;
s4: and after the concrete is cured, adding the prepared seed emulsion into the cured concrete by pressurization.
By adopting the technical scheme, the hollow glass fiber is treated by silane and then is mixed and cured with other raw materials of concrete together, so that the hollow glass fiber is better dispersed in the concrete, the seed emulsion is added after the concrete is cured, and in the process that the seed emulsion slowly permeates into the concrete, the seed emulsion generates high molecular polymerization reaction to change the seed emulsion from a liquid state to a solid state, so that a channel of the hollow glass fiber is blocked, the impermeability of the concrete is improved, meanwhile, the silane treatment provides a good interface for the bonding between the seed emulsion and the wall surface of the hollow glass fiber pipeline, so that the seed emulsion and the wall surface of the pipeline are better combined, and the impermeability of the concrete is improved.
In summary, the present application has the following beneficial effects:
1. in the concrete preparation process, cement, aggregate, sand, water, fly ash and hollow glass fiber are required to be added for mixing and stirring, portland cement can generate hydration reaction to solidify the concrete, watering and curing are required to be carried out continuously after solidification, hydration reaction in the concrete is more sufficient, the hydration reaction is more sufficient, the strength of the concrete is higher, the added hollow glass fiber can provide a water guide channel, water can enter the solidified concrete more easily, the hydration reaction is promoted, and the strength of the concrete is improved.
2. The seed emulsion is preferably adopted in the application, and the anti-seepage performance of the concrete is reduced by adding the hollow glass fiber, so that the seed emulsion is injected into the concrete in a pressurizing mode, and the seed emulsion is subjected to high molecular polymerization reaction after entering the hollow glass fiber to change the liquid state into the solid state, so that the pore diameter of the hollow glass fiber is blocked, and the anti-seepage performance of the concrete is greatly improved.
3. According to the method, the hollow glass fiber is added to promote the hydration reaction, so that the strength of the concrete is improved, and then the seed emulsion is added to plug the pipeline of the hollow glass fiber after curing, so that the concrete with high strength is obtained.
Detailed Description
The raw material sources are as follows:
the cement is a commercial product of Jinnan Xinsen chemical Co., Ltd, has the granularity of 325 meshes, the brand number of 1344-09-8 and the cement strength grade of 42.5.
The aggregate is a commercial product of Zhengzhou ze energy-saving technology limited company.
The fly ash is a product sold in markets of mineral processing factories in Taiyue of Lingshu county.
Sand is a commercially available product from wuhanxin paint asia limited.
Hollow glass fibers are commercially available from Shanghai Michelin Biochemical technology, Inc.
Gamma-aminopropyltriethoxysilane is a commercially available product from Shanghai-derived leaf Biotechnology, Inc.
In the case of the example 1, the following examples are given,
the high-strength concrete is prepared by stirring and mixing the following raw materials in parts by weight:
125 parts of cement, namely, 125 parts of cement,
500 parts of aggregate, 2 cm of average grain diameter,
410 portions of sand with the average grain diameter of 0.8 cm,
125 parts of water, namely, water,
30 parts of fly ash, namely 30 parts of fly ash,
75 parts of hollow glass fiber with the length of 150 mm,
100 parts of a silane coupling agent, namely,
40 parts of seed emulsion, namely 40 parts of seed emulsion,
wherein the silane coupling agent is gamma-aminopropyl triethoxysilane (KH-550);
the seed emulsion comprises the following raw materials in parts by weight: 3 parts of acrylic acid, 38 parts of methyl methacrylate, 0.8 part of ammonium persulfate, 2 parts of sodium dodecyl sulfate and 55 parts of water.
Wherein the modification step of the hollow glass fiber is as follows,
preparing silane coupling agent and water into silane treating fluid according to the proportion of 1:1, adding 75kg of hollow glass fiber and soaking in 50m3And introducing nitrogen into the silane treatment solution for protection, heating to 70 ℃, keeping for 2h, taking out and drying to obtain the modified hollow glass fiber.
The preparation method of the high-strength concrete comprises the following steps:
s1: mixing cement, aggregate, water, fly ash, sand and the modified hollow glass fiber to obtain a concrete mixture;
s2: pouring the concrete mixture into a mould for pouring.
S3: maintaining at 20 deg.C for 28 days; and maintaining under the condition that the humidity is not lower than 95%.
S4: and after the concrete is cured, adding the prepared seed emulsion into the cured concrete by pressurization.
The concrete in this example is a square concrete block of 1m, and the amount of the seed emulsion per unit area is 10kg/m3
In the examples 2 to 5, the following examples were conducted,
based on example 1, the high-strength concrete is different in raw material dosage.
The amounts of the raw materials used in examples 1 to 5 are shown in the table below.
TABLE 1 raw material usage of examples 1 to 5
Example 1 Example 2 Example 3 Example 4 Example 5
Cement/kg 110 120 123 128 130
Aggregate/kg 480 490 498 510 520
Sand/kg 400 409 413 415 420
Water/kg 110 115 120 126 130
Fly ash/kg 25 28 30 32 35
Hollow glass fiber/kg 60 65 70 75 80
Silane coupling agent/kg 90 95 100 105 110
Seed emulsion/kg 30 35 40 43 50
In the comparative example 1,
a high-strength concrete, based on example 3, is distinguished by the use of 0kg of hollow glass fibers.
The concrete of examples 1 to 5 and comparative example 1 were tested.
The test comprises the following steps:
1. and (3) testing the compressive strength: the compressive strength of the concrete 28d, 72d was measured according to the method specified in GB/T50081-2019.
2. And (3) testing the impermeability: the 72d impermeability was measured according to the stepwise pressure method specified in GB/T50082-2009.
The test results are given in the table below.
TABLE II concrete test results for examples 1-5 and comparative example 1
Example 1 Example 2 Example 3 Example 4 Example 5 Comparative example 1
28d compressive strength (Mpa) 39 39.5 40 39.2 38.6 32.5
72d compressive Strength (Mpa) 49.2 48.9 51 49.3 48.7 42.5
Impermeability grade P P10 P10 P10 P10 P10 P8
The compressive strength of the embodiments 1 to 5 is superior to that of the comparative example 1, so that the hollow glass fiber, the cement, the aggregate, the sand, the water and the fly ash are added to be mixed and stirred, the silicate cement can generate hydration reaction to cure the concrete, the watering maintenance needs to be continued after the curing, the hydration reaction in the concrete is more sufficient, the hydration reaction is more sufficient, the higher the strength of the concrete is, the added hollow glass fiber can provide a water guide channel, the water can more easily enter the cured concrete, and the hydration reaction is promoted to be carried out, so that the strength of the concrete can be effectively improved by adding the hollow glass fiber.
In the case of the example 6, it is shown,
a high-strength concrete is based on example 3, with the difference that the amount of the seed emulsion is 0.
In the case of the example 7, the following examples are given,
a high-strength concrete, based on example 3, is distinguished by the use of 0 silane coupling agent.
In the case of the example 8, the following examples are given,
based on example 3, the high-strength concrete is characterized in that hollow glass fibers are modified by a silane coupling agent, and then the outer pipe wall of the hollow glass fibers is sprayed and cleaned.
In the case of the example 9, the following examples are given,
a high-strength concrete, based on example 3, is distinguished by a length of the hollow glass fibers of 300 mm.
The concrete of examples 6-9 was tested.
The test results are given in the table below.
TABLE III, examples 6-9 concrete test results
Example 6 Example 7 Example 8 Example 9
28d compressive strength (Mpa) 35.2 33.9 34.3 38.3
72d compressive Strength (Mpa) 45.3 43.6 44.1 48.3
Impermeability grade P P8 P8 P8 P10
Combining example 3 and example 6 with table two and table three, it can be seen that in the present application, the seed emulsion forms polymeric microparticles by emulsion polymerization, the high molecular polymerization reaction of the seed emulsion is performed in the tube wall of the hollow glass fiber, the seed emulsion is changed from liquid to solid, and finally the tube diameter of the hollow glass fiber is blocked, so as to improve the water impermeability, and meanwhile, the seed emulsion can fill the gap between the concrete, so as to enhance the water impermeability of the concrete.
Combining the example 3 and the example 7 and combining the second and third tables, it can be seen that in the present application, the silane coupling agent is used to modify the hollow glass fiber, so that the inner side wall surface of the hollow glass fiber is well combined with the seed emulsion, and the formed polymeric particles are adhered to the wall surface of the hollow glass fiber when the seed emulsion enters the concrete, and finally the channel of the hollow glass fiber is blocked, so as to enhance the anti-permeability performance.
By combining the example 3 and the example 8 and combining the second and third tables, it can be seen that the silane modification treatment of the outer side of the hollow glass fiber in the application can ensure that the hollow glass fiber is uniformly distributed in the concrete, the crack resistance is improved, the toughness is improved, and the compressive strength of the concrete is enhanced.
It can be seen by combining example 3 and example 9 and combining tables two and three, the hollow glass fiber has the advantages of light weight, high compressive strength and the like, and when the length of the hollow glass fiber is shorter, the hollow glass fiber can be better dispersed in concrete, so that the water guide effect is achieved, and the compressive strength of the concrete is enhanced.
In a comparative example 2,
a high strength concrete, based on example 3, is distinguished by the fact that the seed emulsion is injected into the concrete without pressurization, and the seed emulsion slowly penetrates into the concrete by coating on the surface of the concrete.
In a comparative example 3,
a high strength concrete based on example 3, except that the modifier for the hollow glass fibers is a titanate modifier.
The concrete of comparative examples 2-3 was tested.
The test results are given in the table below.
TABLE IV, comparative examples 2-3 concrete test results
Comparative example 2 Comparative example 3
28d compressive strength (Mpa) 36.5 34
72d compressive Strength (Mpa) 46.6 44
Impermeability grade P P10 P8
It can be seen from the combination of example 3 and comparative example 2 and the second and fourth tables that, in the application, after the concrete is cured, the water seepage resistance of the concrete is deteriorated due to the added hollow glass fibers, so that the seed emulsion is injected into the concrete in a pressurizing manner, the pore diameter of the hollow glass fibers is blocked, and the water seepage resistance of the concrete is greatly improved.
As can be seen by combining example 3 and comparative example 2 and combining tables two and four, the treatment of the hollow glass fiber with the silane coupling agent in the present application can protect the fiber from abrasion, and can also provide a good interface for the adhesion between the hollow glass fiber and the seed emulsion, so that the seed emulsion can stay in the tube wall of the hollow glass fiber to block the inner tube wall of the hollow glass fiber, thereby achieving the anti-permeability effect.
The present embodiment is only for explaining the present application, and it is not limited to the present application, and those skilled in the art can make modifications of the present embodiment without inventive contribution as needed after reading the present specification, but all of them are protected by patent law within the scope of the claims of the present application.

Claims (8)

1. The high-strength concrete is characterized by being prepared by stirring and mixing the following raw materials in parts by weight:
110 portions of cement and 130 portions of cement,
480 parts of aggregate and 520 parts of cement,
400 portions of sand and 420 portions of sand,
110 portions of water and 130 portions of water,
25-35 parts of fly ash,
60-80 parts of hollow glass fiber.
2. The high-strength concrete according to claim 1, wherein: the concrete curing and curing agent also comprises 30-50 parts of seed emulsion, wherein the seed emulsion is injected into concrete in a pressurizing mode after the concrete is cured and cured, and the seed emulsion comprises the following raw materials in parts by weight: 1-4 parts of acrylic acid, 30-45 parts of methyl methacrylate, 0.2-1.0 part of ammonium persulfate, 0.5-3 parts of sodium dodecyl sulfate and 50-60 parts of water.
3. The high-strength concrete according to claim 1, wherein: the hollow glass fiber is soaked in the silane coupling agent, and the inner side pipe wall of the hollow glass fiber is modified by the silane coupling agent.
4. A high strength concrete according to claim 3, wherein: the outer side pipe wall of the hollow glass fiber is modified by a silane coupling agent.
5. A high strength concrete according to claim 3, wherein: and soaking the hollow glass fiber in a silane coupling agent for silane treatment, heating to 70 ℃, and keeping for 2 hours to obtain the modified hollow glass fiber.
6. The high-strength concrete according to claim 1, wherein: the length of the hollow glass fiber is 140-160 mm.
7. The method for preparing high-strength concrete according to claim 1, wherein: comprises the following steps of (a) carrying out,
s1: mixing cement, aggregate, water, fly ash, sand and the modified hollow glass fiber to obtain a concrete mixture;
s2: pouring the concrete mixture into a mould for pouring;
s3: maintaining at 20 + -5 deg.C for 28 days; and maintaining under the condition that the humidity is not lower than 95%.
8. The method for producing a high-strength concrete according to any one of claims 2 to 7, characterized in that: comprises the following steps of (a) carrying out,
s1: mixing cement, aggregate, water, fly ash, sand and the modified hollow glass fiber to obtain a concrete mixture;
s2: pouring the concrete mixture into a mould for pouring;
s3: maintaining at 20 + -5 deg.C for 28 days; maintaining under the condition that the humidity is not lower than 95%;
s4: and after the concrete is cured, adding the prepared seed emulsion into the cured concrete by pressurization.
CN202011387109.7A 2020-12-02 2020-12-02 High-strength concrete and preparation method thereof Active CN112390586B (en)

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CN115385628A (en) * 2022-08-26 2022-11-25 鸿厦建设有限公司 High-strength concrete for building construction and processing technology thereof
CN115636638A (en) * 2022-10-09 2023-01-24 湖北云海混凝土有限公司 High-strength pervious concrete and preparation method thereof

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Publication number Priority date Publication date Assignee Title
CN113429169A (en) * 2021-06-25 2021-09-24 福建金华鼎科技有限公司 High-strength concrete for prefabricated staircases and preparation method thereof
CN115385628A (en) * 2022-08-26 2022-11-25 鸿厦建设有限公司 High-strength concrete for building construction and processing technology thereof
CN115636638A (en) * 2022-10-09 2023-01-24 湖北云海混凝土有限公司 High-strength pervious concrete and preparation method thereof
CN115636638B (en) * 2022-10-09 2023-08-29 湖北云海混凝土有限公司 High-strength permeable concrete and preparation method thereof

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