CN112388309B - Air conditioner outdoor unit assembling mechanism and method - Google Patents

Air conditioner outdoor unit assembling mechanism and method Download PDF

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Publication number
CN112388309B
CN112388309B CN202011287958.5A CN202011287958A CN112388309B CN 112388309 B CN112388309 B CN 112388309B CN 202011287958 A CN202011287958 A CN 202011287958A CN 112388309 B CN112388309 B CN 112388309B
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plate
unit
rod
shaped
channel
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CN112388309A (en
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沈克文
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Foshan City torch Bay land special HVAC technology Co.,Ltd.
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Foshan City Torch Bay Land Special Hvac Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B27/00Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for

Abstract

The invention discloses an air conditioner external unit assembling mechanism and an assembling method, wherein the air conditioner external unit assembling mechanism comprises a channel steel, a sliding unit, a power unit, a rotating unit, an external unit fixing unit, a turning unit and an inverted U-shaped plate; the device comprises two channel steels, a power unit, a middle plate, an assembling plate, an outer machine fixing unit and a fixing unit, wherein the two channel steels are provided, the bottoms of the two channel steels are respectively connected with two bottom plates through supporting legs, two sides of the inverted U-shaped plate are respectively connected with the two channel steels in a sliding mode through sliding units, the rear side of the inverted U-shaped plate is provided with the power unit, the middle part of the surface of the inverted U-shaped plate is provided with the middle plate through a rotating unit, the surface of the middle plate is movably connected with the assembling plate through a turning unit, and four corners of the surface of the assembling plate are respectively provided with the outer machine fixing unit; the air conditioner outer machine frame can be fixed on the assembling plate, the air conditioner outer machine frame can be conveniently rotated and turned, the air conditioner outer machine frame cannot be worried to be separated from the falling ground during turning, time and labor can be saved, the position of the air conditioner outer machine frame can be conveniently adjusted, and therefore the assembling efficiency is improved.

Description

Air conditioner outdoor unit assembling mechanism and method
Technical Field
The invention relates to the technical field of air conditioner assembly, in particular to an air conditioner outdoor unit assembly mechanism and an air conditioner outdoor unit assembly method.
Background
In the air conditioner production, generally all adopt the assembly line to assemble in order to raise the efficiency, in the assembly process of the outer machine of air conditioner of going on the assembly line, the outer machine frame of air conditioner that the assembly line transportation was come is heavier, and need lift up outer machine frame during the equipment to need rotate the outer machine frame of air conditioner and carry out the installation of part and screw, these actions all need great strength, also need pay attention to and can not make outer machine frame of air conditioner break away from the assembly line when stirring, consequently cause the packaging efficiency low, waste time and energy.
Disclosure of Invention
The invention aims to overcome the technical problems in the prior art, and provides an air conditioner outer machine assembling mechanism and an assembling method, which can fix an air conditioner outer machine frame on an assembling plate, facilitate the rotation and the turning of the air conditioner outer machine frame, avoid worrying about the falling of the air conditioner outer machine frame on the ground during the turning, save time and labor, facilitate the position adjustment of the air conditioner outer machine frame, improve the assembling efficiency and effectively solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: an air conditioner external unit assembling mechanism comprises a channel steel, a sliding unit, a power unit, a rotating unit, an external unit fixing unit, a turning unit and an inverted U-shaped plate;
the device comprises two channel steels, a power unit, a middle plate, an assembling plate, an outer machine fixing unit and a fixing unit, wherein the two channel steels are provided, the bottoms of the two channel steels are respectively connected with two bottom plates through supporting legs, two sides of the inverted U-shaped plate are respectively connected with the two channel steels in a sliding mode through sliding units, the rear side of the inverted U-shaped plate is provided with the power unit, the middle part of the surface of the inverted U-shaped plate is provided with the middle plate through a rotating unit, the surface of the middle plate is movably connected with the assembling plate through a turning unit, and four corners of the surface of the assembling plate are respectively provided with the outer machine fixing unit;
the outer fixed unit of machine includes the screw rod, turns round piece, traveller, buffer spring, sleeve, slider, dead lever, fixture block and rectangular channel, the rectangular channel has been seted up respectively to the surperficial four corners of equipment board, one side that the rectangular channel is close to the equipment board side is equipped with the screw hole cover, screw hole cover internal thread is connected with the screw rod, the one end that the screw rod is located the equipment board outside is fixed with turns round the piece, the one end that the screw rod is located the rectangular channel is rotated and is connected the one end of traveller, the sleeve has been cup jointed to the other end of traveller, telescopic end fixing has the slider, and is equipped with the buffer spring who plays the cushioning effect in the sleeve, the top of slider is equipped with the dead lever, the dead lever top is stretched out the rectangular channel and the side is equipped with the fixture block.
The outer machine fixing unit is used for clamping and fixing an outer machine frame of an air conditioner, the sliding column can be pushed to change the position by twisting the screw rod under the action of the screw thread of the screw hole sleeve, so that the position of the sliding block in the rectangular groove is changed, the clamping block on the side face of the top of the fixing rod is clamped on the side face of the outer machine frame of the air conditioner, the buffer can be improved through the expansion of the buffer spring in the sleeve, and a certain buffer effect is guaranteed.
The sliding unit can guarantee that the inverted U-shaped plate slides steadily between two channel-section steels, and the power unit can provide power for the activity of the inverted U-shaped plate, and the rotating unit can make the medium plate rotatory for the inverted U-shaped plate, and the unit of turning can make the equipment board for turning of medium plate rear side to make the outer quick-witted frame of air conditioner can diversified activity, saved operating personnel's physical power, be favorable to improving packaging efficiency.
Further, the slip unit includes gyro wheel, roller bearing, fixed column, sliding seat, struts spring and movable rod, the side of the shape of falling the U-shaped board is respectively through the one end of two movable rods of two sliding seat swing joint, and the other end difference swing joint roller bearing of two movable rods, the tip of two roller bearings is rotated and is connected with the gyro wheel, and two gyro wheels are respectively with the rail groove of channel-section steel side-to-side roll connection from top to bottom, and one side that two movable rods are relative is fixed with the fixed column respectively, strut two fixed columns of two fixed connection respectively at the both ends of spring.
The strutting spring can strut the two movable rods and has a buffering effect, so that the two rollers are respectively pressed close to the upper side and the lower side of the rail groove of the channel steel, and the movement stability of the inverted U-shaped plate is ensured.
Further, power pack includes motor, gear, rack and rack dead lever, and the channel-section steel side of rear side is fixed with the rack that is on a parallel with the channel-section steel through the rack dead lever, the bottom rear side of the board of falling the U-shaped is fixed with motor, motor's output shaft connects the gear, the gear is connected with the meshing of rack.
The power motor works to drive the gear to rotate, and the inverted U-shaped plate can move along the direction of the rail groove of the channel steel due to the meshing effect of the gear and the rack.
Further, the rotary unit includes spring one, steel ball, disc, screw thread post and stop nut, the top center of falling the U-shaped board is fixed with the disc, the top of the bottom center fixed connection screw thread post of medium plate, the bottom of screw thread post is passed the disc and is fallen the middle part round hole and the threaded connection stop nut of U-shaped board, the downside of medium plate is equipped with the blind groove along the surface border isogonism of disc, through spring one fixed connection steel ball in the blind groove, the surface border isogonism of disc is equipped with the hemisphere groove, steel ball and hemisphere groove joint.
Because the medium plate rotates for the disc to make the medium plate rotate for the shape of falling the U-shaped plate, because the spring is one with the steel ball to pressing to the hemisphere groove, can make the rigidity of medium plate, use great power rotation medium plate a little, because the radian makes the steel ball pressed to the blind groove, when the steel ball corresponds next hemisphere groove next time, because the elasticity of spring one, impress the hemisphere groove with the steel ball again, the convenient fixing of rotation and position.
Further, the unit that stirs includes cushion, dog, installation piece, pivot, torsional spring, joint pole and wedge, the rear side of equipment board is through the axis of turning over and the medium plate activity, the rear side of medium plate is equipped with the dog, and the top rear side of equipment board is equipped with the cushion that corresponds the dog, the front side of equipment board is fixed with the installation piece, through the one end of pivot swing joint pole in the bottom mounting groove of installation piece, the side-mounting of pivot has the torsional spring, the other end of joint pole extends the mounting groove and connects the wedge, the front side of medium plate is seted up the wedge draw-in groove that corresponds the wedge.
The middle plate can rotate for the axis of overturning, can make the middle plate can only do many rotations ninety degrees through cushion and dog are spacing, make the outer quick-witted frame of air conditioner rotate ninety degrees already to the part at outer quick-witted frame top is dug to the easy to assemble air conditioner, when the middle plate is in horizontal position, because the equipment needs to use great power, in order to avoid the middle plate activity, the wedge card on the torsional spring control board connects the pole goes into the wedge draw-in groove, guarantees that the position of middle plate is stable.
Further, still include the lighting unit, the lighting unit includes L shape pole, vertical pole, indulges sliding sleeve, horizontal pole, lamp shade, horizontal sliding sleeve, montant and light, the horizontal part of L shape pole is connected to the channel-section steel of rear side, the vertical part top of L shape pole is connected with the vertical pole, the side of vertical pole has cup jointed vertical sliding sleeve, the side of indulging the sliding sleeve is connected with the horizontally horizontal pole, horizontal sliding sleeve has been cup jointed to the side of horizontal pole, the bottom of horizontal sliding sleeve is connected with the lamp shade through the montant, install the light in the lamp shade.
The longitudinal sliding sleeve can change the longitudinal position of the illuminating lamp relative to the movement of the longitudinal rod, the transverse sliding sleeve can change the transverse position of the illuminating lamp relative to the movement of the transverse rod, the lampshade can shade light, the brightness of the environment during assembly can be improved through the illuminating lamp, and the assembly is facilitated.
The seat comprises a sliding plate, hinge blocks, an inner column, inclined rods, a horizontal column, a pin shaft, a U-shaped frame, a threaded sleeve, a friction sleeve, a seat plate and a flexible sleeve, wherein the sliding plate is slidably connected with a bottom plate at the front side, the front end of the surface of the sliding plate is movably connected with the two inclined rods through the two hinge blocks, the bottom of the seat plate is also movably connected with the two inclined rods through the two hinge blocks, the upper inclined rod and the lower inclined rod are movably connected through the pin shaft to form a diamond-shaped frame, the two pin shafts are respectively movably connected with the two U-shaped frames, one side of one U-shaped frame is fixedly connected with one end of the horizontal column, the other end of the horizontal column is rotatably connected with one end of the threaded sleeve, the other end of the U-shaped frame is fixedly connected with one end of the inner column, the other end of the inner column is provided with threads and is in threaded connection with the inner threads of the threaded sleeve, the middle side of the threaded sleeve is fixedly sleeved with the friction sleeve, the top of the seat board is fixed with a flexible sleeve.
The flexible sleeve on the bedplate makes things convenient for the assembly personnel to sit down, and the friction cover of wrench movement can drive the thread bush and rotate, because thread bush and interior post screw thread effect can make the interior post stretch into or stretch out the thread bush to the rhombus frame height that makes four down tube one-tenth changes, thereby the height of adjustment bedplate, thereby makes things convenient for assembly personnel's seat height, is favorable to improving packaging efficiency.
Further, still include the bolt supply unit, the bolt supply unit includes bolt box, lid, import, shock dynamo, screw track, passageway and box dead lever, and the channel-section steel one end of front side is fixed with the bolt box through the box dead lever, be equipped with the bottom in the bolt box and hold the chamber for curved, the top of bolt box is equipped with the import, the top of import is equipped with the lid, the passageway that the intercommunication held the chamber is seted up to one side of bolt box, be equipped with the screw track in the passageway, the screw track extends to the outer one end of bolt box and turns over a book upwards, the bottom of bolt box is equipped with shock dynamo.
Put into the chamber that holds through the import with the bolt, because shock dynamo's vibrations can make the regular screw track sequencing of sliding into of bolt, then stay to the orbital turn-ups department of turning over of screw through the passageway, wait for the use of taking of assembly personnel.
Further, still include the instrument and put the unit, the instrument is put the unit and is included movable block, slide bar, toolbox and instrument and place the board, and the front side of the channel-section steel of front side is equipped with the slide bar, sliding connection has the movable block on the slide bar, the front side of movable block is fixed with the toolbox, it places the board to be equipped with the instrument in the toolbox.
Various tools required by assembly are placed on the tool placing plate, the position of the tool box can be adjusted by sliding the movable block on the sliding rod, and the tool box is convenient for assembly personnel to take and use and place the tools which are not required.
An assembling method of an air conditioner outdoor unit assembling mechanism comprises the following steps;
the method comprises the following steps: the air conditioner outer machine frame can be fixed through the outer machine fixing unit, and the power unit drives the inverted U-shaped plate to move along the channel steel;
step two: the rotating unit can drive the middle plate and the assembling plate to synchronously rotate, and parts on the peripheral side of the outer machine frame of the air conditioner can be assembled;
step three: the assembly plate can be conveniently turned relative to the middle plate through the turning unit, and parts on the upper side of the air conditioner outer machine frame can be assembled;
step four: the bolts to be installed are attacked conveniently, efficiently and orderly through the bolt supply unit, and tools for assembly are improved through the tool placement unit;
step five: the height of the seat of an assembling worker during assembly can be conveniently adjusted through the seat unit.
Compared with the prior art, the invention has the beneficial effects that: the air conditioner outdoor unit assembling mechanism and the assembling method have the following advantages:
1. the sliding unit can guarantee that the inverted U-shaped plate slides steadily between two channel-section steels, and the power unit can provide power for the activity of the inverted U-shaped plate, and the rotating unit can make the medium plate rotatory for the inverted U-shaped plate, and the unit of turning can make the equipment board for turning of medium plate rear side to make the outer quick-witted frame of air conditioner can diversified activity, saved operating personnel's physical power, be favorable to improving packaging efficiency.
2. The outer machine fixing unit is used for clamping and fixing an outer machine frame of an air conditioner, the sliding column can be pushed to change the position by twisting the screw rod under the action of the screw thread of the screw hole sleeve, so that the position of the sliding block in the rectangular groove is changed, the clamping block on the side face of the top of the fixing rod is clamped on the side face of the outer machine frame of the air conditioner, the buffer can be improved through the expansion of the buffer spring in the sleeve, and a certain buffer effect is guaranteed.
3. The air conditioner outer machine frame can be fixed on the assembling plate, the air conditioner outer machine frame can be conveniently rotated and turned, the air conditioner outer machine frame cannot be worried to be separated from the falling ground during turning, time and labor can be saved, the position of the air conditioner outer machine frame can be conveniently adjusted, and therefore the assembling efficiency is improved.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic rear side view of the present invention;
FIG. 3 is a schematic bottom view of the present invention;
FIG. 4 is a schematic structural view of a sliding unit according to the present invention;
FIG. 5 is a schematic view of a rotary unit according to the present invention;
FIG. 6 is a schematic structural view of an external unit fixing unit according to the present invention;
FIG. 7 is a schematic view of the structure of the flipping unit of the present invention;
FIG. 8 is a schematic view of a seating unit of the present invention;
fig. 9 is a schematic structural view of a bolt supply unit according to the present invention.
In the figure: 1 channel steel, 2 sliding units, 21 rollers, 22 rollers, 23 fixed columns, 24 movable seats, 25 expanding springs, 26 movable rods, 3 power units, 31 power motors, 32 gears, 33 racks, 34 rack fixed rods, 4 rotating units, 41 spring I, 42 steel balls, 43 discs, 44 threaded columns, 45 limit nuts, 5 outer machine fixed units, 51 screws, 52 twisting blocks, 53 sliding columns, 54 buffer springs, 55 sleeves, 56 sliding blocks, 57 fixed rods, 58 clamping blocks, 59 rectangular grooves, 6 turning units, 61 cushion blocks, 62 clamping blocks, 63 installation blocks, 64 rotating shafts, 65 torsion springs, 66 clamping connecting rods, 67 wedge-shaped blocks, 7 lighting units, 71L-shaped rods, 72 longitudinal rods, 73 longitudinal sliding sleeves, 74 cross rods, 75 lampshades, 76 transverse sliding sleeves, 77 vertical rods, 78 lighting lamps, 8 seat units, 81 sliding plates, 82 hinged blocks, 83 inner columns, 84 inclined rods, 85 horizontal columns, 86 pin shafts, 87U-shaped frames, 88 thread sleeves, 89 friction sleeves, 810 seat plates, 811 flexible sleeves, 9 bolt supply units, 91 bolt boxes, 92 covers, 93 inlets, 94 vibration motors, 95 screw tracks, 96 channels, 97 box fixing rods, 10 tool placing units, 101 movable blocks, 102 sliding rods, 103 tool boxes, 104 tool placing plates, 11 supporting legs, 12 bottom plates, 13 inverted U-shaped plates, 14 middle plates and 15 assembling plates.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the first embodiment, please refer to fig. 1 to 7, this embodiment provides a technical solution: an air conditioner outdoor unit assembling mechanism comprises a channel steel 1, a sliding unit 2, a power unit 3, a rotating unit 4, an outdoor unit fixing unit 5, a turning unit 6 and an inverted U-shaped plate 13;
the two channel beams 1 are provided, the bottoms of the two channel beams are respectively connected with two bottom plates 12 through supporting legs 11, two sides of an inverted U-shaped plate 13 are respectively connected with the two channel beams 1 in a sliding mode through sliding units 2, a power unit 3 is installed on the rear side of the inverted U-shaped plate 13, a middle plate 14 is installed in the middle of the surface of the inverted U-shaped plate 13 through a rotating unit 4, the surface of the middle plate 14 is movably connected with an assembling plate 15 through a turning unit 6, and four corners of the surface of the assembling plate 15 are respectively provided with an outer machine fixing unit 5;
the outer fixed unit 5 of machine includes screw 51, turn round piece 52, traveller 53, buffer spring 54, sleeve 55, slider 56, dead lever 57, fixture block 58 and rectangular channel 59, rectangular channel 59 has been seted up respectively to the surperficial four corners of assembled panel 15, one side that rectangular channel 59 is close to assembled panel 15 side is equipped with the screw hole cover, screw hole cover internal thread is connected with screw 51, the one end that screw 51 is located the assembled panel 15 outside is fixed with turns round piece 52, the one end that screw 51 is located the rectangular channel 59 rotates the one end of connecting traveller 53, the other end of traveller 53 has cup jointed sleeve 55, the end fixing of sleeve 55 has slider 56, and be equipped with buffer spring 54 who plays the cushioning effect in the sleeve 55, the top of slider 56 is equipped with dead lever 57, dead lever 57 top stretches out rectangular channel 59 and the side is equipped with fixture block 58.
The outer machine fixing unit 5 is used for clamping and fixing an outer machine frame of an air conditioner, the sliding column 53 can be pushed to change the position by twisting the screw rod 51 under the action of the screw thread of the screw hole sleeve, so that the position of the sliding block 56 in the rectangular groove 59 is changed, the clamping block 58 on the side face of the top of the fixing rod 57 is clamped on the side face of the outer machine frame of the air conditioner, the buffer can be improved through the expansion and contraction of the buffer spring 54 in the sleeve 55, and a certain buffer effect is guaranteed.
The sliding unit 2 can guarantee that the inverted U-shaped plate 13 can slide stably between the two channel steel 1, the power unit 3 can provide power for the movement of the inverted U-shaped plate 13, the rotating unit 4 can enable the middle plate 14 to rotate relative to the inverted U-shaped plate 13, and the turning unit 6 can enable the assembling plate 15 to turn relative to the rear side of the middle plate 14, so that the air conditioner outer machine frame can move in multiple directions, the physical strength of operators is saved, and the assembly efficiency is improved.
Slip unit 2 includes gyro wheel 21, roller bearing 22, fixed column 23, sliding seat 24, prop open spring 25 and movable rod 26, the side of falling U-shaped board 13 is respectively through the one end of two movable rods 26 of two 24 swing joints of sliding seat, the other end difference swing joint roller bearing 22 of two movable rods 26, the tip of two roller bearings 22 rotates and is connected with gyro wheel 21, two gyro wheels 21 respectively with channel-section steel 1's rail groove upper and lower side roll connection, one side that two movable rods 26 are relative is fixed with fixed column 23 respectively, prop open two fixed columns 23 of two fixed column 23 of spring 25's both ends difference fixed connection. The expansion spring has enough rigidity to support the two movable rods to expand.
The expanding spring 25 can expand the two movable rods 26 and has a buffering effect, so that the two rollers 21 are respectively close to the upper side and the lower side of the rail groove of the channel steel 1, and the movable stability of the inverted U-shaped plate 13 is ensured.
The power unit 3 comprises a power motor 31, a gear 32, a rack 33 and a rack fixing rod 34, the rack 33 parallel to the channel steel 1 is fixed on the side surface of the channel steel 1 at the rear side through the rack fixing rod 34, the power motor 31 is fixed on the rear side of the bottom of the inverted U-shaped plate 13, an output shaft of the power motor 31 is connected with the gear 32, and the gear 32 is meshed with the rack 33.
The power motor 31 works to drive the gear 32 to rotate, and the inverted U-shaped plate 13 can move along the direction of the rail groove of the channel steel 1 due to the meshing effect of the gear 32 and the rack 33.
The rotating unit 4 comprises a first spring 41, a steel ball 42, a disc 43, a threaded column 44 and a limit nut 45, the disc 43 is fixed at the center of the top of the inverted U-shaped plate 13, the center of the bottom of the middle plate 14 is fixedly connected with the top end of the threaded column 44, the bottom end of the threaded column 44 penetrates through circular holes in the middle of the disc 43 and the inverted U-shaped plate 13 and is in threaded connection with the limit nut 45, a blind groove is formed in the lower side of the middle plate 14 at an equal angle along the surface edge of the disc 43, the steel ball 42 is fixedly connected with the blind groove through the first spring 41, a semispherical groove is formed in the surface edge of the disc 43 at an equal angle, and the steel ball 42 is clamped with the semispherical groove.
The middle plate 14 can drive the assembly plate to rotate relative to the disc 43, so that the middle plate 14 rotates relative to the inverted U-shaped plate 13, the steel ball 42 is pressed to the hemispherical groove by the first spring 41, the position of the middle plate 14 can be fixed, the middle plate 14 is rotated by a large force, the steel ball 42 is pressed to the blind groove by the radian, and when the steel ball 42 corresponds to the next hemispherical groove next time, the steel ball 42 is pressed into the hemispherical groove again by the elasticity of the first spring 41, so that the rotation and the position fixing are facilitated.
The unit 6 that turns over includes cushion 61, dog 62, installation piece 63, pivot 64, torsional spring 65, joint pole 66 and wedge 67, the rear side of assembly panel 15 is through turning over the axle and the activity of medium plate 14, the rear side of medium plate 14 is equipped with dog 62, and the top rear side of assembly panel 15 is equipped with the cushion 61 that corresponds dog 62, the front side of assembly panel 15 is fixed with installation piece 63, the one end through pivot 64 swing joint clamping pole 66 in the bottom mounting groove of installation piece 63, the side-mounting of pivot 64 has torsional spring 65, the other end of clamping pole 66 extends the mounting groove and connects wedge 67, the front side of medium plate 14 is seted up the wedge draw-in groove that corresponds wedge 67.
The middle plate 14 can rotate relative to the turning shaft, the assembly plate can only turn right degrees relative to the middle plate 14 at most through the mutual abutting limit of the cushion block 61 and the stop block 62, the air conditioner outer machine frame is turned right degrees, so that the parts at the top of the air conditioner outer machine frame are convenient to install, when the middle plate 14 is in a horizontal position, the middle plate 14 needs large force due to assembly, in order to avoid the activity of the middle plate, the wedge blocks 67 on the control clamp rod 66 of the torsion spring 65 are clamped into the wedge clamping grooves, and the position stability of the middle plate 14 is ensured.
An assembling method of an air conditioner outdoor unit assembling mechanism comprises the following steps;
the method comprises the following steps: the air conditioner outer machine frame can be fixed through the outer machine fixing unit 5, and the power unit 3 drives the inverted U-shaped plate 13 to move along the channel steel 1;
step two: the rotating unit 4 can drive the middle plate 14 and the assembling plate 15 to rotate synchronously, and parts on the periphery of the outer machine frame of the air conditioner can be assembled;
step three: the assembly plate 15 can be conveniently turned relative to the middle plate 14 through the turning unit 6, and parts on the upper side of the air conditioner external unit frame can be assembled;
step four: the bolts to be installed are attacked conveniently, efficiently and orderly through the bolt supply unit 9, and the tool for assembly is improved through the tool placing unit 10;
step five: the height of the seat of the assembling worker at the time of assembly can be easily adjusted by the seat unit 8.
In the second embodiment, referring to fig. 1, the present embodiment provides a technical solution: the utility model provides an outer quick-witted equipment mechanism of air conditioner, the difference lies in, still include lighting unit 7, lighting unit 7 includes L shape pole 71, vertical pole 72, indulge sliding sleeve 73, horizontal pole 74, lamp shade 75, sideslip cover 76, montant 77 and light 78, the horizontal part of L shape pole 71 is connected to the channel-section steel 1 of rear side, the vertical part top of L shape pole 71 is connected with vertical pole 72, the side of vertical pole 72 has cup jointed vertical sliding sleeve 73, the side of indulging sliding sleeve 73 is connected with horizontally horizontal pole 74, the side of horizontal pole 74 has cup jointed sideslip cover 76, the bottom of sideslip cover 76 is connected with lamp shade 75 through montant 77, install light 78 in the lamp shade 75.
The longitudinal sliding sleeve 73 can change the longitudinal position of the illuminating lamp 78 relative to the longitudinal rod 72, the transverse sliding sleeve 76 can change the transverse position of the illuminating lamp 78 relative to the transverse rod 74, the lampshade 75 can shade light, the illumination of the environment during assembly can be improved through the illuminating lamp 78, and the assembly is facilitated.
In the third embodiment, referring to fig. 1 and 8, the present embodiment provides a technical solution: an air conditioner outdoor unit assembling mechanism is characterized by further comprising a seat unit 8, wherein the seat unit 8 comprises a sliding plate 81, hinge blocks 82, an inner column 83, inclined rods 84, a horizontal column 85, a pin shaft 86, U-shaped frames 87, a threaded sleeve 88, a friction sleeve 89, a seat plate 810 and a flexible sleeve 811, the sliding plate 81 is in sliding connection with a front bottom plate 12, the front end of the surface of the sliding plate 81 is movably connected with the two inclined rods 84 through the two hinge blocks 82, the bottom of the seat plate 810 is also movably connected with the two inclined rods 84 through the two hinge blocks 82, the upper inclined rod 84 and the lower inclined rod 84 are movably connected through the pin shaft 86 to form a diamond-shaped frame, the two pin shafts 86 are respectively and movably connected with the two U-shaped frames 87, one side of one U-shaped frame 87 is fixedly connected with one end of the horizontal column 85, the other end of the horizontal column 85 is rotatably connected with one end of the threaded sleeve 88, the side of the other U-shaped frame 87 is fixedly connected with one end of the inner column 83, the other end of the inner column 83 is provided with threads and is in threaded connection with the inner threads of the threaded sleeve 88, the middle side of the threaded sleeve 88 is fixedly sleeved with a friction sleeve 89, and the top of the seat plate 810 is fixed with a flexible sleeve 811. For example, the seat unit may be provided on the rear side of the assembly panel in some cases.
Flexible cover 811 on bedplate 810 makes things convenient for the assembly personnel to sit down, and wrench movement friction sleeve 89 can drive thread bush 88 and rotate, because thread bush 88 and interior post 83 screw thread effect can make interior post 83 stretch into or stretch out thread bush 88 to the rhombus frame height that makes four down tube 84 formation changes, thereby adjusts the height of bedplate 810, thereby makes things convenient for assembly personnel's seat height, is favorable to improving packaging efficiency.
In a fourth embodiment, referring to fig. 1 and 9, the present embodiment provides a technical solution: the utility model provides an outer quick-witted equipment mechanism of air conditioner, the difference lies in, still include bolt supply unit 9, bolt supply unit 9 includes bolt box 91, lid 92, import 93, shock dynamo 94, screw track 95, passageway 96 and box dead lever 97, 1 one end of channel-section steel of front side is fixed with bolt box 91 through box dead lever 97, be equipped with the bottom in bolt box 91 and hold the chamber for curved, bolt box 91's top is equipped with import 93, the top of import 93 is equipped with lid 92, the intercommunication is seted up to one side of bolt box 91 and is held the passageway 96 in chamber, be equipped with screw track 95 in the passageway 96, screw track 95 extends to the outer one end of bolt box 91 and turns over upwards, bolt box 91's bottom is equipped with shock dynamo 94.
The bolts are placed into the containing cavity through the inlet 93, and can regularly slide into the screw rails 95 for sequencing due to the vibration of the vibration motor 94, and then stay at the upward turning positions of the screw rails 95 through the channels 96 to wait for an assembler to take and use the bolts.
In the fifth embodiment, referring to fig. 1, the present embodiment provides a technical solution: the utility model provides an outer quick-witted equipment mechanism of air conditioner, the difference lies in, still includes tool placing unit 10, and tool placing unit 10 includes movable block 101, slide bar 102, toolbox 103 and instrument and places board 104, and the front side of the channel-section steel 1 of front side is equipped with slide bar 102, and sliding connection has movable block 101 on slide bar 102, and the front side of movable block 101 is fixed with toolbox 103, is equipped with instrument and places board 104 in the toolbox 103.
Various tools required for assembly are placed on the tool placing plate 104, and the position of the tool box 103 can be adjusted by sliding the movable block 101 on the sliding rod 102, so that an assembler can conveniently take and use the tools and place the tools which are not required.
It should be noted that the input ends of the power motor 31, the illuminating lamp 78 and the vibration motor 94 disclosed in the above embodiments are electrically connected to the output end of an external PLC controller, the power and the model of the power motor 31, the illuminating lamp 78 and the vibration motor 94 are freely selected and matched according to the actual use scene, and the external PLC controller controls the power motor 31, the illuminating lamp 78 and the vibration motor 94 to work by a method commonly used in the prior art.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (1)

1. The utility model provides an outer quick-witted equipment mechanism of air conditioner which characterized in that: comprises a channel steel (1) and an inverted U-shaped plate (13);
the device comprises two channel steel (1), wherein the bottoms of the two channel steel (1) are respectively connected with two bottom plates (12) through supporting legs (11), two sides of an inverted U-shaped plate (13) are respectively connected with the two channel steel (1) in a sliding mode through sliding units (2), a power unit (3) is installed on the rear side of the inverted U-shaped plate (13), a middle plate (14) is installed in the middle of the surface of the inverted U-shaped plate (13) through a rotating unit (4), the surface of the middle plate (14) is movably connected with an assembling plate (15) through a turning unit (6), and four corners of the surface of the assembling plate (15) are respectively provided with an outer machine fixing unit (5);
outer fixed unit (5) includes traveller (53), rectangular channel (59) have been seted up respectively to the surperficial four corners of assembly panel (15), one side that rectangular channel (59) are close to assembly panel (15) side is equipped with the screw hole cover, screw hole cover internal thread is connected with screw rod (51), the one end that screw rod (51) are located the assembly panel (15) outside is fixed with and turns round piece (52), the one end that screw rod (51) are located rectangular channel (59) is rotated and is connected the one end of traveller (53), the other end of traveller (53) has cup jointed sleeve (55), the end fixing of sleeve (55) has slider (56), and be equipped with buffer spring (54) that play the cushioning effect in sleeve (55), the top of slider (56) is equipped with dead lever (57), dead lever (57) top stretches out rectangular channel (59) and the side is equipped with fixture block (58), slip unit (2) include roller bearing (22), The utility model discloses a U-shaped steel channel (1) of building engineering machinery, strut spring (25) and movable rod (26), the side of the board (13) of falling U is respectively through the one end of two movable seats (24) swing joint two movable rods (26), the other end difference swing joint roller bearing (22) of two movable rods (26), the tip of two roller bearings (22) rotates and is connected with gyro wheel (21), two gyro wheel (21) respectively with the rail groove of channel-section steel (1) upper and lower side roll connection, one side that two movable rods (26) are relative is fixed with fixed column (23) respectively, the both ends of strutting spring (25) are fixed connection two fixed column (23) respectively, power pack (3) includes gear (32), the channel-section steel (1) side of rear side is fixed with rack (33) that are on a parallel with channel-section steel (1) through rack dead lever (34), the bottom rear side of the board (13) of falling U is fixed with power motor (31), the output shaft of power motor (31) connects gear (32), the gear (32) is meshed with the rack (33) and connected, the rotating unit (4) comprises a steel ball (42), a threaded column (44) and a limiting nut (45), a disc (43) is fixed at the center of the top of the inverted U-shaped plate (13), the center of the bottom of the middle plate (14) is fixedly connected with the top end of the threaded column (44), the bottom end of the threaded column (44) penetrates through middle round holes of the disc (43) and the inverted U-shaped plate (13) and is in threaded connection with the limiting nut (45), blind grooves are formed in the lower side of the middle plate (14) along the surface edge of the disc (43) at equal angles, the steel ball (42) is fixedly connected in the blind grooves through a first spring (41), hemispherical grooves are formed in the surface edge of the disc (43) at equal angles, the steel ball (42) is clamped with the hemispherical grooves, the turning unit (6) comprises a clamping connecting rod (66) and a wedge-shaped block (67), the rear side of the assembling plate (15) moves with the middle plate (14) through a turning shaft, a stop block (62) is arranged on the rear side of the middle plate (14), a cushion block (61) corresponding to the stop block (62) is arranged on the rear side of the top of the assembling plate (15), an installing block (63) is fixed on the front side of the assembling plate (15), one end of a clamping rod (66) is movably connected into an installing groove in the bottom of the installing block (63) through a rotating shaft (64), a torsion spring (65) is installed on the side surface of the rotating shaft (64), the other end of the clamping rod (66) extends out of the installing groove and is connected with a wedge-shaped block (67), and a wedge-shaped clamping groove corresponding to the wedge-shaped block (67) is formed in the front side of the middle plate (14);
the LED lamp is characterized by further comprising a lighting unit (7), wherein the lighting unit (7) comprises an L-shaped rod (71), the horizontal part of the L-shaped rod (71) is connected with a channel steel (1) at the rear side, the top of the vertical part of the L-shaped rod (71) is connected with a longitudinal rod (72), a longitudinal sliding sleeve (73) is sleeved on the side surface of the longitudinal rod (72), a horizontal cross rod (74) is connected to the side surface of the longitudinal sliding sleeve (73), a transverse sliding sleeve (76) is sleeved on the side surface of the cross rod (74), a lampshade (75) is connected to the bottom of the transverse sliding sleeve (76) through the vertical rod (77), and a lighting lamp (78) is installed in the lampshade (75);
the seat comprises a seat unit (8), the seat unit (8) comprises a sliding plate (81), hinged blocks (82), an inner column (83), inclined rods (84), a horizontal column (85), a pin shaft (86), U-shaped frames (87), a threaded sleeve (88) and a seat plate (810), the sliding plate (81) is in sliding connection with a bottom plate (12) on the front side, the front end of the surface of the sliding plate (81) is movably connected with the two inclined rods (84) through the two hinged blocks (82), the bottom of the seat plate (810) is also movably connected with the two inclined rods (84) through the two hinged blocks (82), the upper inclined rod (84) and the lower inclined rod (84) are movably connected through the pin shaft (86) to form a diamond-shaped frame, the two pin shafts (86) are respectively and movably connected with the two U-shaped frames (87), one end of the horizontal column (85) is fixedly connected with one side of one U-shaped frame (87), and the other end of the horizontal column (85) is rotatably connected with one end of the threaded sleeve (88), the side face of the other U-shaped frame (87) is fixedly connected with one end of the inner column (83), the other end of the inner column (83) is provided with threads and is in threaded connection with the internal threads of the threaded sleeve (88), the side face of the middle part of the threaded sleeve (88) is fixedly sleeved with the friction sleeve (89), and the top of the seat plate (810) is fixedly provided with the flexible sleeve (811);
the bolt feeding device is characterized by further comprising a bolt feeding unit (9), the bolt feeding unit (9) comprises a box fixing rod (97), a bolt box (91) is fixed at one end of a channel steel (1) on the front side through the box fixing rod (97), a containing cavity with an arc-shaped bottom is arranged in the bolt box (91), an inlet (93) is formed in the top of the bolt box (91), a cover (92) is arranged at the top of the inlet (93), a channel (96) communicated with the containing cavity is formed in one side of the bolt box (91), a screw rail (95) is arranged in the channel (96), one end, extending out of the bolt box (91), of the screw rail (95) is turned upwards, and a vibration motor (94) is arranged at the bottom of the bolt box (91);
the tool placing device is characterized by further comprising a tool placing unit (10), wherein the tool placing unit (10) comprises a tool placing plate (104), a sliding rod (102) is arranged on the front side of the channel steel (1) on the front side, a movable block (101) is connected onto the sliding rod (102) in a sliding mode, a tool box (103) is fixed on the front side of the movable block (101), and the tool placing plate (104) is arranged in the tool box (103).
CN202011287958.5A 2020-11-17 2020-11-17 Air conditioner outdoor unit assembling mechanism and method Active CN112388309B (en)

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