CN112387202A - Green environment-friendly water-based paint batching system, production process method and formula components - Google Patents
Green environment-friendly water-based paint batching system, production process method and formula components Download PDFInfo
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- CN112387202A CN112387202A CN202011252765.6A CN202011252765A CN112387202A CN 112387202 A CN112387202 A CN 112387202A CN 202011252765 A CN202011252765 A CN 202011252765A CN 112387202 A CN112387202 A CN 112387202A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
- B01F35/718—Feed mechanisms characterised by the means for feeding the components to the mixer using vacuum, under pressure in a closed receptacle or circuit system
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
- B01F23/70—Pre-treatment of the materials to be mixed
- B01F23/713—Sieving materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/10—Maintenance of mixers
- B01F35/12—Maintenance of mixers using mechanical means
- B01F35/123—Maintenance of mixers using mechanical means using scrapers for cleaning mixers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/181—Preventing generation of dust or dirt; Sieves; Filters
- B01F35/188—Preventing generation of dust or dirt; Sieves; Filters using sieves in mixers for purposes other than mixing, e.g. eliminating dust during venting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D201/00—Coating compositions based on unspecified macromolecular compounds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/30—Mixing paints or paint ingredients, e.g. pigments, dyes, colours, lacquers or enamel
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- Wood Science & Technology (AREA)
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- General Preparation And Processing Of Foods (AREA)
Abstract
The invention discloses a green environment-friendly water-based paint batching system, a production process method and formula components, which comprise a conveying pipeline and a filler structure; the material storage tank is communicated with the dispersing structure through a conveying pipeline; the packing structure comprises an injection pipe; the injection end of the injection pipe penetrates through the side wall of the conveying pipeline and extends into the middle of the conveying pipeline; the injection pipe injects the ingredients intermittently, and the ingredients flow into the dispersion structure along with the base materials in the conveying pipeline. The invention provides a green environment-friendly water-based paint batching system, a production process method and a formula component, which can effectively and uniformly disperse the batching into a base material.
Description
Technical Field
The invention relates to the field of water-based paint, in particular to the field of a water-based paint batching system.
Background
The coating is an important material in building materials, and the water-based coating is more and more valued due to the non-toxic, harmless and environment-friendly properties, so that more improvement is needed for the production and manufacture of the water-based coating, wherein the ingredient of the water-based coating can be reduced and can be more reasonably dispersed and utilized during production, and the waste of the ingredient can be reduced; meanwhile, equipment which is simpler, more convenient and more suitable for water-based paint production can be designed to avoid the influence of the environment of external substances during production.
Disclosure of Invention
The purpose of the invention is as follows: in order to overcome the defects in the prior art, the invention provides a green environment-friendly water-based paint batching system, a production process method and a formula component, which can effectively and uniformly disperse the batching into the base material.
The technical scheme is as follows: in order to achieve the purpose, the technical scheme of the invention is as follows:
a green environment-friendly water-based paint batching system comprises a conveying pipeline and a filler structure; the material storage tank is communicated with the dispersing structure through a conveying pipeline; the packing structure comprises an injection pipe; the injection end of the injection pipe penetrates through the side wall of the conveying pipeline and extends into the middle of the conveying pipeline; the injection pipe injects the ingredients intermittently, and the ingredients flow into the dispersion structure along with the base materials in the conveying pipeline. Then stirring and dispersing by a stirring structure in a dispersing chamber; the ingredients are convenient to disperse.
Further, the dispersion structure comprises a sealed dispersion chamber; the discharge end of the material conveying pipeline is communicated with the dispersion chamber, and the material conveying pipeline distributes the ingredients into the dispersion chamber through a uniform distribution structure arranged at the discharge end;
the vacuum chamber is communicated with the air pump through an air pipe; the vacuum chamber arranged at the top of the dispersion chamber is communicated with the dispersion chamber through a regulating structure; vacuum is formed in the dispersion chamber, and then ingredients are pressed in through a material conveying pipeline; and (3) supplementing and conveying the added base material by utilizing the pressure difference of the vacuum environment.
Further, the adjusting structure comprises a vertical cylindrical communicating column pipe; the top of the communication column tube is positioned in the vacuum chamber, and the top of the communication column tube is arranged in a closed manner; the side wall of the top end of the communication column tube is provided with a plurality of vent holes; the vacuum chamber is communicated with the dispersion chamber through a vent hole; the plurality of vent holes are spirally arranged on the side wall of the communicating column tube;
the adjusting structure further comprises a sliding adjusting cylindrical block; the sliding adjusting cylindrical block is filled in the communicating column pipe; a limiting ring is fixedly arranged on the inner wall of the bottom end of the communicating column pipe in the circumferential direction; a power device is arranged below the limiting ring at the bottom of the communicating column tube; the driving end of a telescopic column of the power device penetrates through a limiting ring and is connected to the bottom of the sliding adjusting cylindrical block in a driving mode, and the telescopic columns are symmetrically arranged; the telescopic column drives the sliding adjusting cylindrical block to move up and down between the top of the communicating column tube and the limiting ring, and the plurality of vent holes are correspondingly opened or closed; vacuum is correspondingly formed in the dispersion cavity, so that pressure difference is generated, and base materials are conveniently introduced.
Further, the uniform scattering structure comprises a fan-shaped notch and a uniform scattering pipe, and the fan-shaped notch is fixed on the inner wall of the dispersion chamber; the swinging device arranged in the middle of the fan-shaped notch is in driving connection with the uniform scattering pipe; the discharge end of the conveying pipeline penetrates through the swinging device and is communicated with one end of the uniform scattering pipe; the other end of the uniform scattering pipe extends out of the fan-shaped notch, and the discharge end of the uniform scattering pipe swings on the horizontal plane in the dispersion chamber in a reciprocating mode to scatter the base materials; the scattering ends of the scattering pipes are semicircular grooves; the inner wall of the notch of the semicircular groove is directly fixedly clamped with a material distributing rod.
Further, the conveying pipeline is arranged in the base; the conveying pipelines are arranged in a climbing type gradually towards the conveying direction, and the discharge port of each conveying pipeline extends downwards in an inclined mode; the injection pipe is communicated with and arranged at the feed inlet of the conveying pipeline;
the filler structure also comprises a material distributing structure and a powder feeding channel; a spherical cavity is formed in the base; the material distributing structure is arranged in the ball cavity chamber; the powder feeding channel is communicated with the injection pipe through a material distributing structure; the discharge end of the rectangular powder feeding channel extends into the ball cavity chamber, and a material distributing structure is arranged right below the discharge end of the powder feeding channel; the bottom of the material distributing structure is communicated with the conveying pipeline through an injection pipe.
Further, a leading-in structure is arranged at the discharge port of the injection pipe; the leading-in structure comprises a leading-in ball head; the leading-in ball head is fixed at the discharge port of the injection pipe and is positioned in the middle of the inside of the material conveying channel; a gap is formed in the guiding ball head in a penetrating mode along the conveying direction; the injection pipe injects the powder ingredient into the base material through the gap;
a slotted stop block is arranged on one side of the leading-in ball head, which faces to a feed inlet of the material conveying channel; the slotted stop block is fixed on the side wall of the guide-in ball head through a fixing block; the slotting stop block is of a semi-circular structure, and the curved surface of the slotting stop block faces the feeding direction of the material conveying channel; the slotting stop block is arranged at a distance from the notch; powder ingredients are injected into an empty groove formed by the slotted stop block through the notch of the guide ball head;
a wrapping and extruding structure is arranged on the inner wall of the conveying pipeline on one side of the guide-in ball head facing the conveying direction; the packing structure comprises a packing bar block; the plurality of extrusion pieces are symmetrically and fixedly arranged on the inner walls of the two sides of the conveying pipeline; the opposite extrusion side walls of the extrusion strip blocks are cambered surfaces; the inner wall of the top of the conveying pipeline at the top of the extrusion piece is fixedly provided with a sealing block; one side of the extrusion strip block facing the conveying direction is provided with a sealing block, and the side wall of the sealing block is arc-shaped; the extrusion-leaning strip blocks are mutually extruded on the base material, and the sealing blocks are extruded and attached to the notches of the empty grooves formed in the grooving stop blocks.
Furthermore, the material distribution structure comprises a screening structure and a material receiving disc structure; the screening structure comprises a semi-disc-shaped screen, and the screen is of a filter screen type structure; the middle part of the screen protrudes into the material distributing structure; the outlet of the powder feeding channel is opposite to the surface of the screen; the vibrating device on the inner wall of the spherical chamber is in driving connection with the screen; the orthographic projection of the screen is positioned on the material receiving end face of the material receiving disc structure;
the material receiving disc structure comprises a support column and a disc structure; the supporting column is fixed at the bottom of the spherical cavity; the disc structure comprises a bearing disc; the supporting column is supported on the bearing disc, and the edge of the bearing disc is fixed on the inner wall of the spherical cavity; the middle part of the bearing disc is gradually sunken, and the middle part of the bearing disc is provided with a feed opening; the middle part of the supporting column is provided with a material passing pipe; the convergent feed opening is communicated with the injection pipe through a material passing pipe; the joint of the material passing pipe and the injection pipe is an expanded cavity; the expansion cavity is communicated with the air pump through an air pipe; the air pump intermittently sprays airflow into the expanded cavity to push the powder ingredients clamped in the feed pipe.
Further, a communicating structure is arranged at the discharge port of the feed opening; the connection structure comprises a rotary connection table; the edge of the table top of the rotary communicating table is provided with a plurality of connecting holes in a through way; the side wall of the supporting column is provided with a notch; the notch is communicated with a feeding port of the material passing pipe; the rotary communicating table is correspondingly embedded in the notch, and the table surface of the rotary communicating table is plugged in the feed opening; the rotating device arranged in the notch is in driving connection with the middle of the rotating communicating table to drive the connecting hole to rotate, and when the connecting hole rotates to the position of the feed opening, the feed opening is communicated with the material passing pipe;
the material receiving disc structure also comprises a material scraping structure; the surface of the bearing disc is provided with a plurality of material gathering grooves; the scraping structure comprises a material pushing block and an elastic push rod; the material pushing block is correspondingly embedded in the material gathering groove; the driving mechanism arranged at the edge of the bearing disc is in driving connection with one end of the elastic push rod; the other end of the elastic push rod is fixed on one side of the material pushing block, which is far away from the feed opening; when the connecting holes are communicated with the feed opening in a rotating mode, the elastic push rods correspondingly and alternately push the push block to push and scrape the ingredients into the feed opening.
The first step is as follows: the dispersing cavity is in a sealed environment, the vent hole is opened by adjusting the movement of the sliding adjusting cylindrical block, the dispersing cavity is communicated with the vacuum chamber, a vacuum environment is formed in the dispersing cavity, and the base material in the conveying pipeline is circulated into the dispersing cavity under the action of air pressure;
the second step is that: in the conveying process of the conveying pipeline, powder ingredients leak from the filler structure, are injected into the base material in the conveying pipeline through the injection pipe, and are conveyed into the dispersion chamber along with the base material;
the third step: powder ingredients are added through a powder feeding channel and fall onto a screening structure, the screened ingredients fall onto a material receiving disc structure, and then the ingredients are scraped into a feed opening through a scraping structure and are injected into a conveying pipeline through an injection pipe through a material passing pipe;
the fourth step: the injection pipe injects the ingredients into the conveying pipeline through a leading-in structure arranged at the discharge end; firstly, a hollow groove is formed in the base material in the conveying pipeline through a slotted stop block, and then the ingredients in the injection pipe are injected into the hollow groove through a notch on the guide ball head and are conveyed into the dispersion chamber along with the base material;
the fifth step: the ingredients are injected into the empty groove formed by the slotting stop block, and then the notch at the top of the empty groove is sealed by the wrapping and extruding structure.
Has the advantages that: the invention can utilize the vacuum pressure difference to press the base material into the dispersion chamber and stir and disperse the base material through the stirring structure; including but not limited to the following benefits:
1) by injecting the ingredients into the base material in the conveying pipeline, the ingredients can be conveyed into the dispersing chamber together, so that the ingredients can be uniformly dispersed in the base material, and then the ingredients are stirred and mixed, so that the uniformity of dispersion is improved;
2) batching is earlier through the screen cloth screening, later drops to the take-up (stock) pan on, when the feed opening was opened, scrapes the material structure and will stir the material and scrape in the feed opening, is interrupted like this and pours into the batching, can be convenient for stir the material and disperse to the matrix, can effectively prevent to lead to the material pipe simultaneously and block up.
Drawings
FIG. 1 is a diagram of a conveyor system;
FIG. 2 is a cross-sectional view of the delivery system;
FIG. 3 is a cross-sectional view of an adjustment mechanism;
FIG. 4 is a view of a scattering structure;
FIG. 5 is a cross-sectional view of a diffuser tube configuration;
FIG. 6 is a cross-sectional view of the lead-in structure;
FIG. 7 is a cross-sectional view of a packing structure;
FIG. 8 is a sectional view of the receiver structure;
fig. 9 is a cross-sectional view of the switch-on configuration.
Detailed Description
The present invention will be further described with reference to the accompanying drawings.
As shown in figures 1-9: a green environment-friendly water-based paint batching system comprises a conveying pipeline 1 and a filler structure 3; the material storage tank is communicated with the dispersion structure 2 through a conveying pipeline 1; the packing structure 3 comprises an injection pipe 31; the injection end of the injection pipe 31 penetrates through the side wall of the conveying pipeline 1 and extends into the middle of the conveying pipeline 1; the injection pipe 31 intermittently injects the ingredients, and the ingredients flow into the dispersing structure 2 along with the base material in the conveying pipeline 1. By filling the feed conduit 1 with ingredients which are then fed together into the dispersion chamber.
The dispersion structure 2 comprises a sealed dispersion chamber 21; the discharge end of the material conveying pipeline 1 is communicated with the dispersion chamber 21, and the material conveying pipeline 1 distributes the ingredients into the dispersion chamber 21 through a uniform distribution structure 4 arranged at the discharge end; the introduced base material is dispersed into the dispersion chamber by the dispersing structure.
The vacuum chamber 5 is communicated with the air pump through an air pipe; the vacuum chamber 5 arranged at the top of the dispersion chamber 21 is communicated with the dispersion chamber 21 through a regulating structure 6; a vacuum is formed in the dispersion chamber 21 and the ingredients are pressed in through the feed delivery conduit 1.
The adjusting structure 6 comprises a vertical cylindrical communicating column tube 61; the top of the communication column tube 61 is positioned in the vacuum chamber 5, and the top of the communication column tube 61 is closed; the side wall of the top end of the communication column tube 61 is provided with a plurality of vent holes 611; the vacuum chamber 5 is communicated with the dispersion chamber 21 through a vent hole 611; the plurality of vent holes 611 are spirally arranged on the side wall of the communication column tube 61; the dispersion chamber is thus connected to the vacuum chamber 5, and a vacuum is formed in the dispersion chamber, which facilitates the pressing in and the transport of the web.
The adjustment structure 6 further comprises a sliding adjustment cylindrical block 62; the sliding adjusting cylindrical block 62 is filled in the communicating column tube 61; a limiting ring 612 is circumferentially and fixedly arranged on the inner wall of the bottom end of the communication column tube 61; a power device is arranged below the limiting ring 612 at the bottom of the communicating column tube 61; the driving end of the telescopic column 63 of the power device penetrates through the limiting ring 612 and is connected to the bottom of the sliding adjusting cylindrical block 62 in a driving mode, and the telescopic columns 63 are symmetrically arranged; the telescopic column 63 drives the sliding adjusting cylindrical block 62 to move up and down between the top of the communicating column tube 61 and the limiting ring 612, and the plurality of vent holes 611 are correspondingly opened or closed; a corresponding vacuum is formed in the dispersion chamber 21; thus, the base material in the storage tank can enter the dispersion chamber under the influence of air pressure.
The uniform scattering structure 4 comprises a fan-shaped notch 41 and a uniform scattering pipe 42, wherein the fan-shaped notch 41 is fixed on the inner wall of the dispersion chamber 21; the swinging device arranged in the middle of the fan-shaped notch 41 is in driving connection with the uniform scattering pipe 42; the discharge end of the conveying pipeline 1 penetrates through the swinging device and is communicated with one end of the uniform scattering pipe 42; the other end of the uniform scattering pipe 42 extends out of the fan-shaped notch 41, and the discharge end of the uniform scattering pipe 42 swings back and forth on the horizontal plane in the dispersion chamber 21 to scatter the base materials; the scattering end of the scattering pipe 42 is a semicircular groove 421; the inner wall of the notch of the semicircular groove 421 is directly and fixedly clamped with a material distributing rod 422. The spreader tube 42 oscillates within the scalloped notches 41 and dispenses the substrate.
The conveying pipeline 1 is arranged in the base 11; the conveying pipeline 1 is arranged in a climbing type gradually towards the conveying direction, and a discharge port of the conveying pipeline 1 extends downwards in an inclined mode; the injection pipe 31 is communicated with the feed inlet of the conveying pipeline 1; the packing structure 3 further comprises a distributing structure 33 and a powder feeding channel 32; a spherical cavity 111 is formed in the base 11; the material distributing structure 33 is arranged in the spherical cavity 111; the powder feeding channel 32 is communicated with the injection pipe 31 through a distributing structure 33; the discharge end of the rectangular powder feeding channel 32 extends into the spherical cavity 111, and a material distributing structure 33 is arranged right below the discharge end of the powder feeding channel 32; the bottom of the material distributing structure 33 is communicated with the conveying pipeline 1 through an injection pipe 31; the powder dose is thus injected into the base material in the conveying duct, which carries the powder dose together into the dispersion chamber, and this injection type of dosing makes the powder dose more evenly dispersed in the base material.
A leading-in structure 9 is arranged at the discharge port of the injection pipe 31; the lead-in structure 9 comprises a lead-in ball head 91; the leading-in ball head 91 is fixed at the discharge hole of the injection pipe 31, and the leading-in ball head 92 is positioned in the middle inside the material conveying channel 1; a notch 911 is formed in the guiding ball head 91 in a penetrating manner along the conveying direction; the injection pipe 31 injects the powder ingredient into the base material through the notch 911; a slotted stop block 92 is arranged on one side of the leading-in ball head 91 facing the feed inlet of the feed delivery channel 1; the slotted stop block 92 is fixed on the side wall of the guide-in ball head 91 through a fixing block 921; the slotting stop block 92 is in a semicircular structure, and the curved surface of the slotting stop block 92 faces the feeding direction of the material conveying channel 1; the slotted stop block 92 is arranged at a distance from the notch 911; the notch 911 of the leading-in ball head 91 injects powder ingredients into the empty groove formed by the slotted stop block 92; the powder dose passes through the filling pipe and enters the base material in the conveying pipe 1 through the gap.
A packing and extruding structure 12 is arranged on the inner wall of the conveying pipeline 1 on one side of the leading-in ball head 91 facing the conveying direction; the packing structure 12 comprises a packing bar 121; the plurality of the extrusion pieces 121 are symmetrically and fixedly arranged on the inner walls of the two sides of the conveying pipeline 1; the opposite leaning side walls of the plurality of leaning blocks 121 are cambered surfaces; a sealing block 122 is fixedly arranged on the inner wall of the top of the conveying pipeline 1 at the top of the extrusion block 121; a sealing block 122 is arranged on one side of the squeezing block 121 facing the conveying direction, and the side wall of the sealing block 122 is arc-shaped; the plurality of pushing blocks 121 are pushed together with the base material, and the sealing block 122 is pushed to close the notch of the empty groove formed by the slotted stop block 92. The slotting stop block 92 opens a hollow groove in the base material in the conveying pipeline, then the powder ingredients are injected into the hollow groove through the gap, then the hollow groove reaches the wrapping and extruding structure 12, the base material is extruded by the extruding strip block 121, and then the opening of the hollow groove is sealed by the sealing block 122; thus, the ingredients in the empty groove can be prevented from leaking.
The water-based paint comprises the following components in parts by weight:
15-22% of pigment; 17-30% of filler; pH adjustment and extrusion: 0.05 to 0.1 percent; 0.07-0.1% of antiseptic extruder; 14-30% of emulsion; 60-70% of water-based resin; 0.05 to 0.09 percent of essence; 2.5 to 5 percent of wax emulsion; the wetting leveling property is 0.2-1%; defoaming and foam inhibiting extrusion 0.1-0.6%; 2.5 to 5 percent of film-forming additive.
The material distributing structure 33 comprises a screening structure 7 and a material receiving disc structure 8; the screening structure 7 comprises a semi-disc-shaped screen 71, and the screen is of a filter screen type structure; the middle part of the screen 71 protrudes into the material distributing structure 33; the outlet of the powder feed channel 32 is opposite to the surface of the screen 71; the vibrating device on the inner wall of the spherical chamber 111 is in driving connection with the screen 71; the orthographic projection of the screen 71 is positioned on the material receiving end face of the material receiving disc structure 8; the screened powder ingredients fall on the material receiving disc structure.
The take-up tray structure 8 comprises a support column 81 and a disc structure 82; the supporting column 81 is fixed at the bottom of the spherical cavity 111; the disc structure 82 comprises a receiving disc 821; the supporting column 81 is supported on the receiving disc 821, and the edge of the receiving disc 821 is fixed on the inner wall of the spherical chamber 111; the middle part of the bearing disc 821 is gradually sunken, and a feed opening 822 is formed in the middle part of the bearing disc 821; a material passing pipe 811 is arranged in the middle of the supporting column 81; the convergent feed opening 822 is communicated with the injection pipe 31 through a feed pipe 811; the joint of the material passing pipe 811 and the injection pipe 31 is an expanded cavity 311; the expansion cavity 311 is communicated with the air pump through an air pipe; the air pump intermittently sprays airflow into the expanded cavity 311 to push the powder ingredient clamped in the through pipe 811. The powder ingredient falling onto the receiving tray 821 is scraped into the discharge opening by the scraping structure.
A communicating structure 83 is arranged at the discharge port of the feed opening 822; the switch-on structure 83 comprises a rotary switch-on platform 831; a plurality of connecting holes 832 are formed in the edge of the table top of the rotary communicating table 831 in a penetrating manner; the side wall of the supporting column 81 is provided with a notch 812; the notch 812 is communicated with a feeding port of the material passing pipe 811; the rotary communicating platform 831 is correspondingly embedded in the notch 812, and the table surface of the rotary communicating platform 831 is plugged in the feed opening 822; the rotating device arranged in the notch 812 is in driving connection with the middle of the rotating communicating table 812 to drive the connecting hole 832 to rotate, and when the connecting hole 832 rotates to the position of the feed opening 822, the feed opening 822 is communicated with the material passing pipe 811; the connecting hole 832 rotates so that the feed opening is intermittently communicated with the material passing pipe, and blockage caused by passing of excessive ingredients can be avoided.
The material receiving tray structure 8 further comprises a scraping structure 84; the surface of the bearing disc 821 is provided with a plurality of material gathering grooves 823; the scraping structure 84 comprises a pushing block 841 and an elastic pushing rod 842; the material pushing block 841 is correspondingly embedded in the material gathering groove 823; a driving mechanism arranged at the edge of the receiving disc 821 is in driving connection with one end of an elastic push rod 842; the other end of the elastic push rod 842 is fixed on one side of the pushing block 841 away from the feed opening 822; when the connecting holes are communicated with the feed opening in a rotating mode, the elastic push rods correspondingly and alternately push the push block to push and scrape the ingredients into the feed opening. The elastic push rod 842 pushes the push block 841 to scrape the powder ingredient into the feed opening.
The first step is as follows: the dispersing chamber 21 is in a sealed environment, the vent hole 611 is opened by adjusting the movement of the sliding adjusting cylindrical block 62, the dispersing chamber 21 is communicated with the vacuum chamber 5, a vacuum environment is formed in the dispersing chamber 21, and the base material in the conveying pipeline 1 is circulated into the dispersing chamber 21 under the action of air pressure; facilitating the dispersion of the ingredients into the base material.
The second step is that: during the conveying process of the conveying pipeline 1, powder ingredients leak from the filling structure 3, are injected into the base material in the conveying pipeline 1 through the injection pipe 31, and are conveyed into the dispersion chamber 21 together with the base material;
the third step: the powder ingredients are added through the powder feeding channel 32 and fall onto the screening structure 7, the screened ingredients fall onto the material receiving disc structure 8, and then the ingredients are scraped into the feed opening 822 through the material scraping structure 84 and are injected into the conveying pipeline 1 through the material passing pipe 811 and the injection pipe 31;
the fourth step: the injection pipe 31 injects the ingredients into the conveying pipeline 1 through the leading-in structure 9 arranged at the discharge end; firstly, an empty groove is formed in the base material in the conveying pipeline 1 through the slotted stop block 92, then the ingredients in the injection pipe 31 are injected into the empty groove through the notch 911 on the guide ball head 91 and are conveyed into the dispersion chamber 21 together with the base material;
the fifth step: after the ingredients are injected into the empty groove formed by the slotted stop 92, the opening at the top of the empty groove is closed by the packing and extruding structure 12. The plurality of pressing blocks 121 on the inner wall of the conveying pipeline 1 press the base materials to two sides, and the sealing block 122 on the inner wall of the top of the conveying pipeline 1 flattens the empty groove opening formed by the slotted stop block 92, so that the ingredients are wrapped in the base materials and then conveyed into the dispersing chamber 21 along with the base materials.
The foregoing is a preferred embodiment of the present invention, and it will be apparent to those skilled in the art that various modifications and enhancements can be made without departing from the principles of the invention, and such modifications and enhancements are also considered to be within the scope of the invention.
Claims (9)
1. The utility model provides a green water based paint feed proportioning system which characterized in that: comprises a conveying pipeline (1) and a filler structure (3); the material storage tank is communicated with the dispersion structure (2) through a conveying pipeline (1); the packing structure (3) comprises an injection pipe (31); the injection end of the injection pipe (31) penetrates through the side wall of the conveying pipeline (1) and extends into the middle of the conveying pipeline (1); the injection pipe (31) injects the ingredients intermittently, and the ingredients flow into the dispersion structure (2) along with the base materials in the conveying pipeline (1).
2. The green environmental protection water-based paint batching system according to claim 1, wherein: the dispersion structure (2) comprises a sealed dispersion chamber (21); the discharge end of the material conveying pipeline (1) is communicated with the dispersion chamber (21), and the material conveying pipeline (1) distributes the ingredients into the dispersion chamber (21) through a uniform distribution structure (4) arranged at the discharge end;
the vacuum chamber (5) is communicated with the air pump through an air pipe; the vacuum chamber (5) arranged at the top of the dispersion chamber (21) is communicated with the dispersion chamber (21) through a regulating structure (6); vacuum is formed in the dispersion chamber (21) so as to press the ingredients in the dispersion chamber through the material conveying pipeline (1).
3. The green environmental protection water-based paint batching system according to claim 2, wherein: the adjusting structure (6) comprises a vertical cylindrical communicating column tube (61); the top of the communicating column tube (61) is positioned in the vacuum chamber (5), and the top of the communicating column tube (61) is arranged in a closed manner; the side wall of the top end of the communication column tube (61) is provided with a plurality of vent holes (611); the vacuum chamber (5) is communicated with the dispersion chamber (21) through a vent hole (611); the plurality of vent holes (611) are spirally arranged on the side wall of the communication column tube (61);
the adjusting structure (6) further comprises a sliding adjusting cylindrical block (62); the sliding adjusting cylindrical block (62) is filled in the communicating column tube (61); a limiting ring (612) is fixedly arranged on the inner wall of the bottom end of the communicating column tube (61) in the circumferential direction; a power device is arranged below the limiting ring (612) at the bottom of the communicating column tube (61); the driving end of a telescopic column (63) of the power device penetrates through a limiting ring (612) to be connected to the bottom of the sliding adjusting cylindrical block (62) in a driving mode, and the telescopic columns (63) are symmetrically arranged; the telescopic column (63) drives the sliding adjusting cylindrical block (62) to move up and down between the top of the communicating column tube (61) and the limiting ring (612), and the plurality of vent holes (611) are correspondingly opened or closed; a corresponding vacuum is formed in the dispersion chamber (21).
4. The green environmental protection water-based paint batching system according to claim 2, wherein: the uniform scattering structure (4) comprises a fan-shaped notch (41) and a uniform scattering pipe (42), and the fan-shaped notch (41) is fixed on the inner wall of the dispersion chamber (21); the swinging device arranged in the middle of the fan-shaped notch (41) is in driving connection with the uniform scattering pipe (42); the discharge end of the conveying pipeline (1) penetrates through the swinging device and is communicated with one end of the uniform scattering pipe (42); the other end of the uniform scattering pipe (42) extends out of the fan-shaped notch (41), and the discharge end of the uniform scattering pipe (42) swings back and forth on the horizontal plane in the dispersion chamber (21) to scatter the base materials;
the distributing end of the distributing pipe (42) is a semicircular groove (421); the inner wall of the notch of the semicircular groove (421) is directly and fixedly clamped with a material distributing rod (422).
5. The green environmental protection water-based paint batching system according to claim 1, wherein: the conveying pipeline (1) is arranged in the base (11); the conveying pipeline (1) is arranged in a climbing type gradually towards the conveying direction, and a discharge port of the conveying pipeline (1) extends downwards in an inclined mode; the injection pipe (31) is communicated with a feed inlet of the conveying pipeline (1);
the packing structure (3) further comprises a distributing structure (33) and a powder feeding channel (32); a spherical cavity (111) is formed in the base (11); the material distributing structure (33) is arranged in the spherical cavity (111); the powder feeding channel (32) is communicated with the injection pipe (31) through a distributing structure (33); the discharge end of the rectangular powder feeding channel (32) extends into the spherical cavity (111), and a material distributing structure (33) is arranged right below the discharge end of the powder feeding channel (32); the bottom of the material distributing structure (33) is communicated with the conveying pipeline (1) through an injection pipe (31).
6. The green environmental protection water-based paint batching system according to claim 5, wherein: a leading-in structure (9) is arranged at the discharge outlet of the injection pipe (31); the lead-in structure (9) comprises a lead-in ball head (91); the leading-in ball head (91) is fixed at the discharge hole of the injection pipe (31), and the leading-in ball head (92) is positioned in the middle of the inside of the material conveying channel (1); a notch (911) is arranged on the leading-in ball head (91) in a penetrating way along the conveying direction; the injection pipe (31) injects the powder ingredient into the base material through the notch (911);
a slotted stop block (92) is arranged on one side, facing the feed inlet of the material conveying channel (1), of the guide-in ball head (91); the slotted stop block (92) is fixed on the side wall of the guide-in ball head (91) through a fixing block (921); the slotting stop block (92) is of a semicircular structure, and the curved surface of the slotting stop block (92) faces the feeding direction of the material conveying channel (1); the slotting stop block (92) is arranged at a distance from the notch (911); powder ingredients are injected into an empty groove formed by the slotted stop block (92) through the notch (911) of the guide ball head (91);
a wrapping and extruding structure (12) is arranged on the inner wall of the conveying pipeline (1) at one side of the guide-in ball head (91) facing the conveying direction; the packing structure (12) comprises a packing bar (121); the plurality of extrusion blocks (121) are symmetrically and fixedly arranged on the inner walls of the two sides of the conveying pipeline (1); the opposite extrusion side walls of the extrusion blocks (121) are cambered surfaces; an opening sealing block (122) is fixedly arranged on the inner wall of the top of the conveying pipeline (1) at the top of the extrusion strip block (121); a sealing block (122) is arranged on one side, facing the conveying direction, of the squeezing block (121), and the side wall of the sealing block (122) is arc-shaped; the extrusion-close strip blocks (121) are mutually extruded on the base material, and the sealing blocks (122) are extruded and closed on the notches of the empty grooves formed by the slotted stop blocks (92).
7. The green environmental protection water-based paint batching system according to claim 1, wherein: the material distribution structure (33) comprises a screening structure (7) and a material receiving disc structure (8); the screening structure (7) comprises a semi-disc-shaped screen (71), and the screen is of a filter screen type structure; the middle part of the screen (71) protrudes into the material distributing structure (33); the outlet of the powder feeding channel (32) is opposite to the surface of the screen (71); the vibrating device on the inner wall of the spherical chamber (111) is in driving connection with the screen (71); the orthographic projection of the screen (71) is positioned on the material receiving end face of the material receiving disc structure (8);
the material receiving disc structure (8) comprises a supporting column (81) and a disc structure (82); the supporting column (81) is fixed at the bottom of the spherical cavity (111); the disc structure (82) comprises a receiving disc (821); the supporting column (81) is supported on the bearing disc (821), and the edge of the bearing disc (821) is fixed on the inner wall of the spherical cavity (111); the middle part of the bearing disc (821) is gradually sunken, and a feed opening (822) is formed in the middle part of the bearing disc (821); a material passing pipe (811) is arranged in the middle of the supporting column (81); the convergent feed opening (822) is communicated with the injection pipe (31) through a feed pipe (811); the joint of the material passing pipe (811) and the injection pipe (31) is an expanded cavity (311); the expansion cavity (311) is communicated with the air pump through an air pipe; the air pump intermittently sprays airflow into the expanded cavity (311) to flush the powder ingredients clamped in the through pipe (811).
8. The green environmental protection water-based paint batching system according to claim 7, wherein: a communicating structure (83) is arranged at the discharge port of the feed opening (822); the switch-on structure (83) comprises a rotary switch-on table (831); the edge of the table top of the rotary communicating table (831) is provided with a plurality of connecting holes (832) in a through way; a notch (812) is formed in the side wall of the supporting column (81); the notch (812) is communicated with a feeding port of the material passing pipe (811); the rotary communicating table (831) is correspondingly embedded in the notch (812), and the table surface of the rotary communicating table (831) is plugged in the feed opening (822); a rotating device arranged in the notch (812) is in driving connection with the middle of the rotating communicating table (831) to drive the connecting hole (832) to rotate, and when the connecting hole (832) rotates to the position of the feed opening (822), the feed opening (822) is communicated with the material passing pipe (811);
the receiving tray structure (8) further comprises a scraping structure (84); the surface of the bearing disc (821) is provided with a plurality of material gathering grooves (823); the scraping structure (84) comprises a pushing block (841) and an elastic push rod (842); the material pushing block (841) is correspondingly embedded in the material gathering groove (823); a driving mechanism arranged at the edge of the bearing disc (821) is in driving connection with one end of an elastic push rod (842); the other end of the elastic push rod (842) is fixed on one side of the pushing block (841) far away from the feed opening (822); when the connecting holes (832) are communicated with the feed opening (822) in a rotating manner, the elastic push rods (842) correspondingly and alternately push the push block (841) to push and scrape ingredients into the feed opening (822).
9. A process for producing a green environmental-friendly water-based paint compounding system according to any one of claims 1 to 8, wherein the first step comprises: the dispersing chamber (21) is in a sealed environment, the vent hole (611) is opened by adjusting the movement of the sliding adjusting cylindrical block (62), the dispersing chamber (21) is communicated with the vacuum chamber (5), a vacuum environment is formed in the dispersing chamber (21), and the base material in the conveying pipeline (1) is circulated into the dispersing chamber (21) under the action of air pressure;
the second step is that: in the conveying process of the conveying pipeline (1), powder ingredients leak from the filling structure (3), are injected into the base material in the conveying pipeline (1) through the injection pipe (31), and are conveyed into the dispersion chamber (21) along with the base material;
the third step: powder ingredients are added through a powder feeding channel (32) and fall onto a screening structure (7), the screened ingredients fall onto a material receiving disc structure (8), and then the ingredients are scraped into a feed opening (822) through a scraping structure (84) and are injected into a conveying pipeline (1) through an injection pipe (31) through a material passing pipe (811);
the fourth step: the injection pipe (31) injects the ingredients into the conveying pipeline (1) through a leading-in structure (9) arranged at the discharge end; firstly, an empty groove is formed in the base material in the conveying pipeline (1) through a slotting stop block (92), then the ingredients in the injection pipe (31) are injected into the empty groove through a notch (911) on the guide ball head (91) and are conveyed into the dispersion chamber (21) along with the base material;
the fifth step: the ingredients are injected into an empty groove formed by the slotting stop block (92), and then the notch at the top of the empty groove is sealed by the wrapping and extruding structure (12).
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CN202011252765.6A CN112387202A (en) | 2020-11-11 | 2020-11-11 | Green environment-friendly water-based paint batching system, production process method and formula components |
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CN202011252765.6A CN112387202A (en) | 2020-11-11 | 2020-11-11 | Green environment-friendly water-based paint batching system, production process method and formula components |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113680257A (en) * | 2021-10-26 | 2021-11-23 | 南通岩艺墙体材料科技有限公司 | Paint production is with feeding mechanism of mixing machine |
CN114455900A (en) * | 2022-01-05 | 2022-05-10 | 长江生态环保集团有限公司 | Underwater anti-dispersion mortar for large-volume cavity grouting and preparation method thereof |
-
2020
- 2020-11-11 CN CN202011252765.6A patent/CN112387202A/en not_active Withdrawn
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113680257A (en) * | 2021-10-26 | 2021-11-23 | 南通岩艺墙体材料科技有限公司 | Paint production is with feeding mechanism of mixing machine |
CN114455900A (en) * | 2022-01-05 | 2022-05-10 | 长江生态环保集团有限公司 | Underwater anti-dispersion mortar for large-volume cavity grouting and preparation method thereof |
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