CN112381555A - Production and quality inspection method based on two-dimensional code - Google Patents
Production and quality inspection method based on two-dimensional code Download PDFInfo
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Abstract
The invention relates to a production and quality inspection method based on two-dimensional codes, which comprises the following steps: the two-dimensional code generated according to the equipment order number is used as a process code to be attached to a product prototype, and the two-dimensional code is recorded into a production quality inspection system; scanning the process code to enter a production quality inspection system, then carrying out production and quality inspection on the product prototype, and recording the production progress and quality inspection information into the production quality inspection system; sending the quality inspection information to a service server for classification and arrangement, and storing the quality inspection information in a service integration database; after the initial equipment is produced and inspected, a factory product is obtained, and the process code is converted into a nameplate code to be installed on the factory product; and scanning the nameplate code to access a data monitoring platform, and testing the monitoring index of the factory product to ensure that the factory product is successfully on line. The invention applies the code scanning mode to each link of equipment production and quality inspection, thereby improving the working efficiency.
Description
Technical Field
The invention relates to the technical field of intelligent supervision data, in particular to a production and quality inspection method based on two-dimensional codes.
Background
In recent years, a one-key code scanning technology is widely applied in various industries, and by taking a two-dimensional code as a carrier, equipment such as a pump station, a micro pump station, a common pump house, a water meter, a flow meter, a water-saving control instrument, a pressure meter, a water age water quality instrument, a liquid level meter and the like are integrated, and the equipment is subjected to unified identification of the two-dimensional code by manufacturing (hereinafter, referred to as equipment) so as to be used for daily warehouse entry and exit management. With the demand for increasingly modernizing the production process flow of the equipment, the links of processing production, quality inspection and the like of the equipment need to be uniformly associated and monitored, but the production mode cannot check the production and quality inspection information related to the equipment in real time at present, only scattered paper data can be checked, and the efficiency is low. In addition, the existing produced equipment can be accessed into the platform system on site after leaving the factory, so that the equipment data after being on line can be displayed and monitored, and thus, the equipment after leaving the factory can be intelligently monitored basically. However, as mentioned above, the system only monitors the equipment installed in the factory, and the processes of ordering, producing, debugging, quality inspection and factory shipment of the equipment are not recorded.
Therefore, when the equipment is installed on site after leaving the factory, firstly, a series of multi-step operations are needed to connect the equipment into the system, and secondly, the equipment may fail to be on line due to some unknown problems, such as: due to the fact that the routers in the integrated pump station have problems, the network card is inserted reversely, the card cost is insufficient and the like, field installation personnel are required to perform problem troubleshooting, time and labor are consumed in the process, the equipment installation efficiency is affected, and the confidence level of a customer on the product quality is reduced.
Disclosure of Invention
The invention aims to solve the technical problem of providing a production and quality inspection method based on two-dimensional codes, which applies a code scanning mode to each link of equipment production and quality inspection, ensures the product quality, and improves the production efficiency and the equipment access efficiency.
The technical scheme adopted by the invention for solving the technical problems is as follows: the production and quality inspection method based on the two-dimensional code comprises the following steps:
step (1): generating a two-dimensional code according to the equipment order number, attaching the two-dimensional code as a process code to a product prototype, and recording the two-dimensional code into a production quality inspection system APP;
step (2): scanning the process code to enter a production quality inspection system APP, then producing the product prototype, performing quality inspection on each link in the production process, and recording the production progress and quality inspection information into the production quality inspection system APP when each link is finished;
and (3): sending the quality inspection information to a service server, and classifying and sorting the quality inspection information by the service server and storing the quality inspection information in a service integration database in the service server;
and (4): after the initial equipment is produced and inspected, a factory product is obtained, the process code is converted into a nameplate code, and the nameplate code is installed on the factory product;
and (5): and scanning the nameplate code to access a data monitoring platform, testing the monitoring index of the factory product, and if the monitoring index meets the requirement, indicating that the factory product is successfully on line.
The production quality inspection system APP in the step (1) comprises all links from production to quality inspection of the initial equipment.
The step (2) further comprises: in the production process, when the previous link enters the current link, secondary inspection needs to be performed on the quality inspection information corresponding to the previous link in the current link.
The quality inspection information in the step (2) comprises a quality inspection result, a name of a quality inspector and quality inspection time.
And (3) the quality inspection information in the step (2) is also used for problem tracing in the later period.
And (4) converting the process code into a nameplate code in a laser printing mode.
Advantageous effects
Due to the adoption of the technical scheme, compared with the prior art, the invention has the following advantages and positive effects: according to the invention, the production process and the quality inspection process of the equipment are recorded by scanning the two-dimensional code, and the mode of accessing the platform is adopted, the paper quality inspection information which is originally recorded dispersedly is integrated into the server, the whole process of the production process of the equipment is recorded by the database in the server, the process code and the nameplate code of the equipment are scanned by using the mobile terminal, and the equipment quality inspection information recorded in the database is called, so that the completion condition of the equipment, the name of a quality inspector and the quality inspection time can be checked in detail, the quality inspection information is disclosed and transparent, and the problem can be quickly traced. In addition, through the processes of code scanning production, quality inspection and testing, the quality problem which may occur in field installation after equipment leaves a factory is avoided, the equipment is connected into the platform, the factory installation is facilitated, the steps of connecting into the platform are simplified, and the online efficiency is improved.
Drawings
FIG. 1 is a flow chart of production, testing and data access by different departments of a production plant in an embodiment of the present invention;
FIG. 2 is a method flow diagram of an embodiment of the present invention;
FIG. 3 is a flowchart of code scanning test results and solutions according to an embodiment of the present invention.
Detailed Description
The invention will be further illustrated with reference to the following specific examples. It should be understood that these examples are for illustrative purposes only and are not intended to limit the scope of the present invention. Further, it should be understood that various changes or modifications of the present invention may be made by those skilled in the art after reading the teaching of the present invention, and such equivalents may fall within the scope of the present invention as defined in the appended claims.
The embodiment of the invention relates to a production and quality inspection method based on two-dimensional codes, and equipment in the embodiment can comprise an integrated pump station, a miniature pump station, a common pump room, a water meter, a flow meter, a water-saving control instrument, a pressure meter, a water age water quality instrument, a liquid level meter and the like; fig. 1 is a flow chart of production, test and data access realized by different departments of a production workshop in an embodiment of the invention, taking water meter and integrated pump station production as an example, recording and managing a whole set of production flow mainly by scanning process codes and nameplate codes of equipment, ensuring efficient supervision of the production process of the equipment, improving the production quality of the equipment, and associating different departments, thereby realizing transparent disclosure of the production process, facilitating tracing of equipment problems and avoiding quality problems when the equipment is shipped and installed; in addition, the monitoring platform can be quickly accessed to the equipment through one-key code scanning, the factory installation is convenient, the platform accessing step is simplified, the online efficiency is improved, the ordering, production, debugging, quality inspection, factory installation and online details of the equipment can be recorded, and the running data of the equipment is monitored in real time, so that basic conditions are created for the management of the whole life cycle from ordering to scrapping of the equipment. This embodiment needs workshop producers, quality control personnel to utilize account number and password login production quality control system APP, and this production quality control system APP includes production flow management module and production quality management module. After the order is generated, a two-dimensional code related to the order is automatically generated to serve as the unique identification of the equipment, and the two-dimensional code is attached to the equipment.
In the present embodiment, the water meter production is taken as an example, and as shown in fig. 2, the specific production and quality inspection method is as follows:
firstly, providing production quality inspection system APP and user ID for different workshop workers to facilitate authority and responsibility division;
generating a paper two-dimensional code for each order number, wherein the paper two-dimensional code is attached to a water meter pipe section as a process code, and the two-dimensional code is equivalent to the lifetime ID of the water meter and is recorded in a production quality inspection system APP;
thirdly, sweep all links of sign indicating number record water gauge production, quality control on production quality control system APP, water gauge production flow includes: the method comprises the following steps of pipe section assembly, pressure test, aviation plug glue filling, aluminum shell assembly, main board welding, main board installation, calibration, vacuumizing and cleaning, wherein the total number is nine links;
before nine links begin, all workshop producers need to scan the process sign indicating number on the water gauge pipeline section, then begin production work, every link all has five to six quality control items, every quality control item all can demonstrate on production quality control system APP, every quality control item that finishes, all need click on production quality control system APP and accomplish the quality control, and take a picture the record, production quality control system APP can take notes the quality control result, quality control person's name, quality control time, can make managers or production quality control person know equipment production place stage and progress at any time like this, and file quality control information so that the problem traces back in the future.
Tearing off the paper two-dimensional code (process code), printing the two-dimensional code on a stainless steel nameplate in a laser printing mode to generate a nameplate code, and installing the nameplate code on the water meter;
and fifthly, the mobile terminal sends the quality inspection information to a database in the service server, and the database classifies and sorts the quality inspection information and stores the quality inspection information into a service integration database in the server as a basis for information tracking.
Sixthly, the nameplate code on the water meter after the quality inspection is scanned through the mobile terminal, the production quality inspection perfectness, the quality inspection report and the delivery qualification certificate of the water meter can be checked, and the production and quality inspection processes are transparent and controllable.
And seventhly, scanning the code access platform and testing the accuracy of the monitoring indexes of the water meter. And simulating a field installation environment to test the water meter, and if the test is passed, accessing the water meter to the data monitoring platform, and successfully getting on line. Therefore, after the water meter leaves the factory and is installed, a customer only needs to scan the nameplate code on the product by one key and binds the nameplate code as a user, and the water meter data can be checked.
The principle that production quality and data access efficiency are improved by combining two-dimensional code scanning technology production and access equipment is explained by taking water meter production as an example.
The invention is further illustrated by the following specific embodiments:
firstly, a company generates an order number according to a received water meter order, converts the order number into a two-dimensional code through a golden butterfly cloud system to serve as a unique identification code of the water meter, prints a paper label on the two-dimensional code, calls the paper label as a process code or a part code, and attaches the process code or the part code to a water meter prototype product to be processed and produced, and workshop personnel in different production processes of a water meter workshop report and record the production progress of the water meter by scanning the process code. In the water gauge production process, each link is accomplished, and the workshop personnel of implementing next link sweep the sign indicating number at first to the achievement is examined to last link preparation, with the record of inspection in production quality inspection system APP, with the periodic achievement quality of assurance qualified, prevent the rework. And then, printing the two-dimensional code on a stainless steel nameplate in a laser printing mode to serve as a main code (nameplate code) for the water meter to finally leave a factory, and scanning the code for quality inspection and testing the final result by quality inspection personnel to complete recording. The test in this embodiment is the simulation scene installation environment promptly, scans the data plate code through a key, accomplishes the step that the water gauge inserts monitoring platform fast to whether look over water gauge data normal upload. If the monitoring platform display equipment is successfully accessed and accurately displays the test data, the water meter is successfully on-line; therefore, when the system is installed on site, the staff and the clients of the branch company can accurately check the data about the water meter on the monitoring platform only by easily scanning the code and perfecting the water meter information. On the contrary, if the access is abnormal, all personnel need to trace back all production links of the water meter through checking the APP record of the production quality inspection system, and the problems are checked and solved, so that the water meter is successfully accessed finally, and the specific access is shown in fig. 3.
So, each production procedure of an equipment compares in traditional production mode before, and the paperization records production process promptly to and need the mode of many operations access equipment data, now because of increased sweep the code link, alright improve the quality control intensity, the achievement quality in the guarantee equipment production process, make to leave the factory promptly and go on the line, and improve the efficiency that equipment inserts data supervision platform greatly, the production test link of the all-round recording equipment of top-down.
Therefore, the two-dimensional code-based production and quality inspection method provided by the invention applies a code scanning mode to each link of equipment production and quality inspection, realizes the process management of equipment from ordering to leaving the factory, can effectively avoid potential quality problems after the equipment leaves the factory, and improves the online efficiency.
Claims (6)
1. A production and quality inspection method based on two-dimensional codes is characterized by comprising the following steps:
step (1): generating a two-dimensional code according to the equipment order number, attaching the two-dimensional code as a process code to a product prototype, and recording the two-dimensional code into a production quality inspection system APP;
step (2): scanning the process code to enter a production quality inspection system APP, then producing the product prototype, performing quality inspection on each link in the production process, and recording the production progress and quality inspection information into the production quality inspection system APP when each link is finished;
and (3): sending the quality inspection information to a service server, and classifying and sorting the quality inspection information by the service server and storing the quality inspection information in a service integration database in the service server;
and (4): after the initial equipment is produced and inspected, a factory product is obtained, the process code is converted into a nameplate code, and the nameplate code is installed on the factory product;
and (5): and scanning the nameplate code to access a data monitoring platform, testing the monitoring index of the factory product, and if the monitoring index meets the requirement, indicating that the factory product is successfully on line.
2. The two-dimensional code-based production and quality inspection method according to claim 1, wherein the production quality inspection system APP in the step (1) includes all links from production to quality inspection of the initial equipment.
3. The two-dimensional code-based production and quality inspection method according to claim 1, wherein the step (2) further comprises: in the production process, when the previous link enters the current link, secondary inspection needs to be performed on the quality inspection information corresponding to the previous link in the current link.
4. The two-dimensional code-based production and quality inspection method according to claim 1, wherein the quality inspection information in the step (2) includes a quality inspection result, a quality inspector name, and a quality inspection time.
5. The two-dimensional code-based production and quality inspection method according to claim 1, wherein the quality inspection information in the step (2) is further used for problem tracing in a later period.
6. The two-dimensional code-based production and quality inspection method according to claim 1, wherein the process code is converted into a nameplate code by laser printing in the step (4).
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113533030A (en) * | 2021-09-01 | 2021-10-22 | 中路高科交通检测检验认证有限公司 | Method and system for rapidly detecting concrete resilience strength by fusing component information |
| CN114638478A (en) * | 2022-02-21 | 2022-06-17 | 上海江南船舶管业有限公司 | Internal verification method and system for pipeline welding, computer equipment and readable storage medium |
| CN116205517A (en) * | 2023-01-03 | 2023-06-02 | 湖北赛乐氏信息技术有限公司 | Quality inspection method and system for food production |
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