CN112379624B - On-line monitoring experiment system for running state of electromechanical equipment - Google Patents

On-line monitoring experiment system for running state of electromechanical equipment Download PDF

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Publication number
CN112379624B
CN112379624B CN202011307921.4A CN202011307921A CN112379624B CN 112379624 B CN112379624 B CN 112379624B CN 202011307921 A CN202011307921 A CN 202011307921A CN 112379624 B CN112379624 B CN 112379624B
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data
controller
equipment
sensor
fan
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CN112379624A (en
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秦春节
屠立群
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Zhejiang University of Technology ZJUT
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Zhejiang University of Technology ZJUT
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/042Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
    • G05B19/0423Input/output
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D21/00Measuring or testing not otherwise provided for
    • G01D21/02Measuring two or more variables by means not covered by a single other subclass
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/20Pc systems
    • G05B2219/25Pc structure of the system
    • G05B2219/25257Microcontroller

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Telephonic Communication Services (AREA)

Abstract

The invention relates to the technical field of electromechanical equipment, and discloses an on-line monitoring experiment system for the running state of the electromechanical equipment, which comprises a controller, a fan, a data acquisition device and an equipment power switch, wherein the controller, the fan, the data acquisition device and the equipment power switch are arranged on the electromechanical equipment; the controller is electrically connected with the fan and is used for controlling the start and stop of the fan to realize ventilation, dehumidification and heat dissipation of the inside of the electromechanical equipment; the controller is electrically connected with the data acquisition device and is used for on-line collection and monitoring of the running state data of the electromechanical equipment; the controller is electrically connected with the equipment power switch and used for controlling the on and off of the equipment power switch; the controller is in wireless connection with the Web server, and the mobile phone end and the computer are both in wireless connection with the Web server and are used for remote wireless monitoring and remote control operation. By means of the real-time monitoring of the running state of the equipment and the real-time transmission of the data, the invention enables staff to monitor the running state of the equipment in real time so as to ensure the normal running of the equipment.

Description

On-line monitoring experiment system for running state of electromechanical equipment
Technical Field
The invention relates to the technical field of electromechanical equipment, in particular to an on-line monitoring experiment system for the running state of electromechanical equipment.
Background
With the continuous development of the times, the industrialization level is continuously improved, and the types of electromechanical devices are also increasing. Electromechanical devices can be divided into three general categories depending on the application: industrial electromechanical devices, information electromechanical devices, and civil electromechanical devices. Industrial electromechanical devices refer to electromechanical devices used for manufacturing enterprises, such as a common lathe, a common milling machine, a numerical control machine, and the like; information-based electromechanical devices refer to electromechanical products for the collection, transmission and storage processing of information, such as computer terminals, communication devices, facsimile machines, printers, etc.; the civil electromechanical device refers to an electromechanical product used in the field of people's life, such as VCD, air conditioner, refrigerator, etc.
The power distribution cabinet is common electromechanical equipment, various electromechanical equipment can be regulated and controlled through the power distribution cabinet generally, and in order to ensure the working performance of the electromechanical equipment, the operation state of the power distribution cabinet needs to be monitored and tested, so that an on-line monitoring and testing system for the operation state of the electromechanical equipment is provided.
Disclosure of Invention
In view of the above problems in the prior art, the present invention provides an on-line monitoring experiment system for the operation state of an electromechanical device.
In order to achieve the above purpose, the invention provides an on-line monitoring experiment system for the running state of electromechanical equipment, which comprises a controller, a fan, a data acquisition device and an equipment power switch, wherein the controller, the fan, the data acquisition device and the equipment power switch are arranged on the electromechanical equipment;
The controller is electrically connected with the fan and is used for controlling the start and stop of the fan to realize ventilation, dehumidification and heat dissipation of the inside of the electromechanical equipment;
The controller is electrically connected with the data acquisition device and is used for on-line collection and monitoring of the running state data of the electromechanical equipment;
the controller is electrically connected with the equipment power switch and used for controlling the on and off of the equipment power switch;
The controller is in wireless connection with the Web server, and the mobile phone end and the computer are both in wireless connection with the Web server and are used for remote wireless monitoring and remote control operation.
Preferably, the controller comprises a microprocessor, a data receiving module, a memory, a short message sending module, a WiFi module and an alarm;
the microprocessor is electrically connected with the data receiving module, the short message sending module, the WiFi module and the alarm;
The input end and the output end of the data receiving module are respectively connected with the data acquisition device and the memory and are used for receiving and storing the running state data of the electromechanical equipment;
the short message sending module is in communication connection with the mobile phone end, sends the data information obtained by monitoring to the mobile phone end in a short message mode, and timely informs staff;
The WiFi module is in wireless connection with the Web server and is used for monitoring remote transmission and networking of data information, so that the mobile phone end and the computer can acquire the data information from the Web server.
Preferably, the data acquisition device comprises a data converter, a data transmission module, a temperature sensor, a humidity sensor, a gas sensor, a smoke sensor, a voltage sensor and a switch sensor;
The input end of the data converter is electrically connected with the temperature sensor, the humidity sensor, the gas sensor, the smoke sensor, the voltage sensor and the switch sensor, the output end of the data converter is electrically connected with the input end of the data transmission module, and the output end of the data transmission module is wirelessly connected with the data receiving module inside the controller.
Preferably, the gas sensor is an MQ-5 flammable gas sensor.
Preferably, the alarm is an audible and visual alarm, and the alarm information is remotely transmitted to the Web server through the microprocessor and the WiFi module so as to be timely transmitted.
Preferably, the microprocessor is electrically connected with the fan and the equipment power switch and used for starting and stopping the fan and the equipment power switch.
Compared with the prior art, the on-line monitoring experiment system for the running state of the electromechanical equipment has the following beneficial effects:
The invention monitors the running state of the equipment through the data acquisition device, detects the temperature, humidity, combustible gas and smoke in the equipment by using the temperature sensor, the humidity sensor, the gas sensor and the smoke sensor, and transmits monitoring data information to the controller; when the temperature and humidity abnormality is detected, the fan is controlled by the controller to cool and dehumidify; when smoke or combustible gas is detected, the power switch of the equipment is turned off through the controller, so that potential safety hazards are avoided; when the switch state or the voltage abnormality is monitored, abnormal information is sent to the Web server through the controller, and a worker can receive real-time information through the computer and the mobile phone end, so that the abnormal state is treated in time;
The monitoring data of the data acquisition device is received through the data receiving module in the controller and is transmitted to the memory for storage, meanwhile, the microprocessor controls the fan and the equipment power switch to perform corresponding operation, automatic operation can be performed on the running state of the equipment, the monitoring data information can be sent to the mobile phone end in a short message mode through the short message sending module, the monitoring data information can be transmitted to the Web server through the WiFi module, the computer and the mobile phone end can acquire the monitoring data information through networking, real-time data transmission is achieved, and workers can monitor the running state of the equipment in real time so as to ensure normal running of the equipment.
Drawings
FIG. 1 is a schematic diagram of a system architecture of the present invention;
FIG. 2 is a schematic diagram of a system architecture of a controller according to the present invention;
Fig. 3 is a schematic diagram of a system structure of the data acquisition device of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present disclosure more apparent, the technical solutions of the embodiments of the present disclosure will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present disclosure.
Referring to fig. 1-3, an on-line monitoring experiment system for the operation state of an electromechanical device comprises a controller, a fan, a data acquisition device and a device power switch, wherein the controller, the fan, the data acquisition device and the device power switch are arranged on the electromechanical device;
The controller is electrically connected with the fan and is used for controlling the start and stop of the fan to realize ventilation, dehumidification and heat dissipation of the inside of the electromechanical equipment;
The controller is electrically connected with the data acquisition device and is used for on-line collection and monitoring of the running state data of the electromechanical equipment;
the controller is electrically connected with the equipment power switch and used for controlling the on and off of the equipment power switch;
The controller is in wireless connection with the Web server, and the mobile phone end and the computer are both in wireless connection with the Web server and are used for remote wireless monitoring and remote control operation.
The controller comprises a microprocessor, a data receiving module, a memory, a short message sending module, a WiFi module and an alarm;
the microprocessor is electrically connected with the data receiving module, the short message sending module, the WiFi module and the alarm;
The input end and the output end of the data receiving module are respectively connected with the data acquisition device and the memory and are used for receiving and storing the running state data of the electromechanical equipment;
the short message sending module is in communication connection with the mobile phone end, sends the data information obtained by monitoring to the mobile phone end in a short message mode, and timely informs staff;
The WiFi module is in wireless connection with the Web server and is used for monitoring remote transmission and networking of data information, so that the mobile phone end and the computer can acquire the data information from the Web server.
The data acquisition device comprises a data converter, a data transmission module, a temperature sensor, a humidity sensor, a gas sensor, a smoke sensor, a voltage sensor and a switch sensor;
The input end of the data converter is electrically connected with the temperature sensor, the humidity sensor, the gas sensor, the smoke sensor, the voltage sensor and the switch sensor, the output end of the data converter is electrically connected with the input end of the data transmission module, and the output end of the data transmission module is wirelessly connected with the data receiving module inside the controller.
The gas sensor is an MQ-5 combustible gas sensor.
The alarm is an audible and visual alarm, and alarm information is remotely transmitted to the Web server through the microprocessor and the WiFi module, so that the alarm information can be timely transmitted.
The microprocessor is electrically connected with the fan and the equipment power switch and is used for starting and stopping the fan and the equipment power switch.
The invention monitors the running state of the equipment through the data acquisition device, detects the temperature, humidity, combustible gas and smoke in the equipment by using the temperature sensor, the humidity sensor, the gas sensor and the smoke sensor, and transmits monitoring data information to the controller; when the temperature and humidity abnormality is detected, the fan is controlled by the controller to cool and dehumidify; when smoke or combustible gas is detected, the power switch of the equipment is turned off through the controller, so that potential safety hazards are avoided; when the switch state or the voltage abnormality is monitored, abnormal information is sent to the Web server through the controller, and a worker can receive real-time information through the computer and the mobile phone end, so that the abnormal state is treated in time;
The monitoring data of the data acquisition device is received through the data receiving module in the controller and is transmitted to the memory for storage, meanwhile, the microprocessor controls the fan and the equipment power switch to perform corresponding operation, automatic operation can be performed on the running state of the equipment, the monitoring data information can be sent to the mobile phone end in a short message mode through the short message sending module, the monitoring data information can be transmitted to the Web server through the WiFi module, the computer and the mobile phone end can acquire the monitoring data information through networking, real-time data transmission is achieved, and workers can monitor the running state of the equipment in real time so as to ensure normal running of the equipment.
The above description is only exemplary embodiments of the present invention and is not intended to limit the present invention, the scope of which is defined by the claims. Various modifications and equivalent arrangements of this invention will occur to those skilled in the art, and are intended to be within the spirit and scope of the invention.

Claims (4)

1. The on-line monitoring experiment system for the running state of the electromechanical equipment is characterized by comprising a controller, a fan, a data acquisition device and an equipment power switch, wherein the controller, the fan, the data acquisition device and the equipment power switch are arranged on the electromechanical equipment;
The controller is electrically connected with the fan and is used for controlling the start and stop of the fan to realize ventilation, dehumidification and heat dissipation of the inside of the electromechanical equipment;
The controller is electrically connected with the data acquisition device and is used for on-line collection and monitoring of the running state data of the electromechanical equipment;
the controller is electrically connected with the equipment power switch and used for controlling the on and off of the equipment power switch;
the controller is in wireless connection with the Web server, and the mobile phone end and the computer are both in wireless connection with the Web server and are used for remote wireless monitoring and remote control operation;
The controller comprises a microprocessor, a data receiving module, a memory, a short message sending module, a WiFi module and an alarm;
the microprocessor is electrically connected with the data receiving module, the short message sending module, the WiFi module and the alarm;
The input end and the output end of the data receiving module are respectively connected with the data acquisition device and the memory and are used for receiving and storing the running state data of the electromechanical equipment;
the short message sending module is in communication connection with the mobile phone end, sends the data information obtained by monitoring to the mobile phone end in a short message mode, and timely informs staff;
The WiFi module is in wireless connection with the Web server and is used for monitoring remote transmission and networking of data information, so that the mobile phone end and the computer can acquire the data information from the Web server;
the data acquisition device comprises a data converter, a data transmission module, a temperature sensor, a humidity sensor, a gas sensor, a smoke sensor, a voltage sensor and a switch sensor;
The input end of the data converter is electrically connected with the temperature sensor, the humidity sensor, the gas sensor, the smoke sensor, the voltage sensor and the switch sensor, the output end of the data converter is electrically connected with the input end of the data transmission module, and the output end of the data transmission module is wirelessly connected with the data receiving module inside the controller.
2. The on-line monitoring and testing system for the operation state of an electromechanical device according to claim 1, wherein the gas sensor is an MQ-5 flammable gas sensor.
3. The system for online monitoring and experimental operation states of electromechanical equipment according to claim 1, wherein the alarm is an audible and visual alarm, and alarm information is remotely transmitted to a Web server through a microprocessor and a WiFi module so as to be timely transmitted.
4. The system for on-line monitoring and testing of the operation state of an electromechanical device according to claim 1, wherein the microprocessor is electrically connected with the fan and the power switch of the device for starting and stopping the fan and the power switch of the device.
CN202011307921.4A 2020-11-20 2020-11-20 On-line monitoring experiment system for running state of electromechanical equipment Active CN112379624B (en)

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114375118B (en) * 2021-12-15 2023-04-07 湖南三一工业职业技术学院 Multidirectional monitoring system for embedded electromechanical device state
CN115542049B (en) * 2022-09-29 2024-05-14 南方电网储能股份有限公司西部检修试验分公司 State monitoring method and device for automatic learning auxiliary equipment of machine

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103929485A (en) * 2013-04-22 2014-07-16 南通大学 High-safety embedded Web remote monitoring device
CN106200542A (en) * 2016-08-11 2016-12-07 北京大唐恒通机械输送技术有限公司 Slag drying machine remote online monitoring analyzes system and method
CN107168166A (en) * 2017-06-03 2017-09-15 合肥市闵葵电力工程有限公司 A kind of monitoring system and its implementation of electromechanical equipment running status
CN215576166U (en) * 2020-11-20 2022-01-18 浙江工业大学 Electromechanical device running state on-line monitoring experimental system

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103929485A (en) * 2013-04-22 2014-07-16 南通大学 High-safety embedded Web remote monitoring device
CN106200542A (en) * 2016-08-11 2016-12-07 北京大唐恒通机械输送技术有限公司 Slag drying machine remote online monitoring analyzes system and method
CN107168166A (en) * 2017-06-03 2017-09-15 合肥市闵葵电力工程有限公司 A kind of monitoring system and its implementation of electromechanical equipment running status
CN215576166U (en) * 2020-11-20 2022-01-18 浙江工业大学 Electromechanical device running state on-line monitoring experimental system

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