CN112379601A - MFA control system design method based on industrial process - Google Patents
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Abstract
The invention adopts a universal Model Free Adaptive (MFA) controller, the controller structure is based on an LSTM dynamic circulation neural network, different single-input single-output processes can be controlled by simple configuration, and a precise mathematical Model of the process is not needed. On the basis of the controller, the invention mainly discloses a general method for designing an MFA control system of an industrial process, which comprises the design of a multivariable MFA control system and the design of an anti-delay MFA control system, and the problems of multivariable coupling, large delay and the like in the industrial process are solved by designing a feedforward and feedback MFA control system to compensate process measurement.
Description
Technical Field
The invention provides a general MFA control system design method of an industrial process based on an MFA controller designed by an LSTM recurrent neural network, wherein the MFA control system design method comprises a multivariable MFA control system and an anti-delay MFA control system.
Background
Increasingly complex modern industrial processes place increasing demands on product quality and production efficiency, and indirectly place higher demands on the accuracy and adaptability of controllers. In the face of different complex industrial processes, the optimal adjustment of the controller parameters will directly affect the process control effect, however, the optimal controller parameters are usually difficult to obtain in the practical application process. Therefore, the newly designed control method needs to have certain adaptivity to different processes and does not need a complex parameter adjustment process, and can have good control performance.
In modern industrial processes, PID controllers are widely used due to their simple and practical nature. There are still significant difficulties with the control of complex industrial control systems (e.g., multivariable, strongly coupled, large hysteresis, non-linearity, etc.).
Therefore, a corresponding simple and universal industrial process MFA control system needs to be designed for industrial process systems with different characteristics, the system can be suitable for different processes without considering a process accurate mathematical model, and a good control effect can be obtained only through strong self-learning and self-adaptive capacity of the controller system.
Disclosure of Invention
The invention provides a general MFA control system design method of an industrial process based on an MFA controller designed by an LSTM recurrent neural network. First, a multivariable feedback control system based on a general MFA controller is proposed for use in industrial processes. Then, a general anti-delay MFA controller system is proposed for large hysteresis processes.
The MFA controller designs of two complex systems proposed by the invention are based on a universal single-input single-output MFA controller. Therefore, first, consider a single-input single-output MFA controller system design process, which is implemented as follows:
wherein,,are respectively a measured variableAnd controller outputIs performed by the laplace transform.
The MFA controller design framework is based on the LSTM recurrent neural network architecture. This is because the LSTM loop network structure has a certain memory in processing time series information, and it can make full use of historical time error series information to obtain an appropriate output control amount.
The main task of an LSTM-based MFA controller is to make the currently controlled variable follow a desired trajectory, i.e. to make the error signalTending towards zero.
The single-input single-output general LSTM-MFA controller of the invention comprises the following specific steps:
the method comprises the following steps: selecting the length of the input error time seriesThen inputting the error sequence,,…,By standardising unitsConversion toAs an input signal to the controller.
step two: designing a controller network structure, taking the standardized error signal as network input and obtaining network output through the forward propagation process of the LSTM unit。
Wherein, the forward propagation calculation formula of the LSTM unit is as follows:
wherein,represents an operation matrix multiplication;then represents a matrix addition;for memory-losing gates, for deciding the state of the last cellThe information removed in (1);for a candidate vector, this value is added to the cell state;is an input gate for updating the cell state;An output section for determining a state of the cell as an output gate; a total of 8 sets of weight vectors to be adjusted are contained in each LSTMUnlike a normal neural network, all LSTM units in a single recursive hidden layer share this set of weights and do not increase the computational effort.
The activation function adopted by the gate control unit is a sigmoid function, and the expression is as follows:
step three: current sampling instantMFA controller outputOutput from the networkAnd the error value, the expression is。
WhereinFor controller gains, which are usually greater than zero, the controller performance can be improved by fine tuning, which is generally taken during practical industrial applications。
Step four: after each sampling moment, a set of data is used to update the network weight through a back propagation algorithm over time so as to obtain a more appropriate control quantity to act on the actual process.
Wherein the input data is of lengthTime error sequence of,,…,The output data may be of lengthTime error sequence and current network outputIs constructed to output a structural valueThe expression of (a) is as follows:
wherein,is of length ofIs passed through a normalization unitThe value obtained is used to determine the value of,for the adaptive rate, usually take the value ofIt can be seen that the error values that are closer to the current time have a greater effect.
Because the MFA controller has strong self-adaptive capacity, the MFA controller has good control effect on a single-input single-output system and does not need a mathematical model with accurate process.
The above process is a single-input single-output MFA controller design process. However, in actual industrial processes, the system is usually a multivariable process or a large hysteresis process, and in order to adapt the MFA controller to a more complex industrial process, a more rational design of the MFA control system is required.
Therefore, the invention designs and develops a multivariable MFA control system and an anti-delay MFA control system on the basis of the original single-input single-output MFA controller.
Firstly, a multivariable feedback control system based on a general MFA controller is provided, which comprises the following specific implementation steps:
the method comprises the following steps: the number of input-output variables, and thus the number of primary MFA controllers and compensators, of an actual industrial process is determined, and then the desired value or desired trajectory for each sub-process is determined.
Step two: by means of a signal comparator device, a deviation signal is generated between the desired value and the actual measured signal for each sub-process, the length of which is truncatedAs an input signal to the controller.
Step three: the MFA controller and compensator based on the LSTM recurrent neural network obtains the actual output of the network according to the forward propagation of the input error sequence.
Step four: the actual outputs of the controller and compensator are generated using the network output and the current actual error to derive a control signal for the actual process.
Step five: in each sampling period, according to the input lengthAnd the constructed expected output signal as training data, and updating the network weights on-line by a back propagation algorithm over time, so that the parameters of the controller and compensator are updated on-line to adapt to the actual industrial process.
Step six: and continuously executing the second step to the fifth step until the multivariable industrial process is stable, and finishing the iteration.
Then, aiming at the industrial process with large lag, a general anti-delay MFA controller system is provided, which comprises the following specific steps:
the method comprises the following steps: design delay predictorUsually in the form of first order plus hysteresis.
Step two: selecting predictors according to certain rules or experience,,And (4) parameters. Gain in generalCan be set close to 1, delayIt can be estimated on the basis of the actual process,the value may be in terms of a sampling timeAnd input error sequence lengthThe product of (a). Because the MFA controller has strong self-adaptive capacity, the MFA controller can also have good control effect when certain deviation exists in the parameters.
Step three: generating dynamic signals from delay predictorsInstead of measuring variablesAs a feedback signal, then。
Step four: in each sampling period, according to the input lengthAnd the constructed expected output signal as training data, and updating the network weights online by a back-propagation algorithm over time, thereby updating the controller online to adapt to the actual industrial process.
Step five: the process is trained in conjunction with standard MFA controllers until the process stabilizes.
The invention develops an MFA control system design method based on an industrial process based on a single-input single-output MFA controller design, wherein a multivariable MFA control system and an anti-delay MFA control system. Compared with the prior control technology, the invention has the advantages that:
(1) the MFA controller of the present invention is a modeless controller, i.e., there is no need to know the exact data model of the process, and there is no need to readjust the controller structure for different processes.
(2) The multivariable MFA control system provided by the invention aims at the problem that the complex industrial process is difficult to decouple and control, provides a multivariable control system based on an MFA controller, can easily control the multivariable process, and has a simple structure.
(3) The delay-resistant MFA control system effectively solves the large delay process by designing the delay-resistant predictor structure based on the MFA controller, and the existing PID control is difficult to control and needs to consume a large amount of parameter adjustment processes.
(4) The design method of the general MFA controller based on the LSTM network is relatively simple in structure and can be easily applied to the actual process.
Drawings
Fig. 1 is a block diagram of a general MFA control system based on an industrial process according to the present invention.
FIG. 2 is a multivariable MFA industrial control system of the present invention.
FIG. 3 is a schematic diagram of a multivariable MFA control system of the present invention.
Fig. 4 is an MFA controller architecture of the present invention.
Fig. 5 is an MFA compensator structure of the present invention.
FIG. 6 is a comparison of two-input two-output system LSTM-MFA and NN-MFA control simulations.
Fig. 7 is an industrial control system for delay tolerant MFA of the present invention.
FIG. 8 is a comparison of LSTM-MFA and NN-MFA control simulations for a delay system.
Detailed Description
The invention will be further explained with reference to the drawings.
The invention provides a design method of a general MFA control system based on an industrial process, the structure of which is shown in figure 1 and comprises basic components of a control process loop such as a controller, the industrial process, a signal adder and the like. The design of the controllers may also differ, as the characteristics of the actual industrial process may include various characteristics such as multivariable, hysteresis, etc.
Considering first the multivariable MFA control system architecture of the present invention as shown in fig. 2, it comprises a set of controllers for each control loop, a multiple-input multiple-output process, a set of signal summers, and a set of back propagation modules over time. Since the system is a multivariable control system, all signal variables are represented as vectors in bold, as follows:
As shown in FIG. 3, without loss of generality, we take as an example a 2-input-2-output multivariable MFA-controlled industrial system, where the MFA controller isThe compensator isThe process comprises four sub-processes, respectively。
ControllerHaving a single-input single-output MFA controller structure, compensator as shown in FIG. 4Is shown in FIG. 5, wherein,,…,Respectively for each miningThe input error signal at the time of the sample,,,…,respectively for the network output signal at each sampling instant,,,…,a signal is output for the controller at each sampling instant.
The specific implementation steps of the controller are as follows:
the method comprises the following steps: selecting the length of the input error time seriesThen inputting the error sequenceBy standardising unitsConversion toAs an input signal to the controller.
step two: constructing a controller network structure, selecting an LSTM recurrent neural network as a controller basic unit framework as an input error signal is a time sequence signal, and acquiring network output through forward propagation of the network。
Step three: current sampling instantControllerOutput of (2)Output from the networkAnd the error value, the expression is,。
CompensatorSlightly different from the controller, the output of the controller does not contain an error signal, and the expression is,。
WhereinFor controller gains, which are usually greater than zero, the controller performance can be improved by fine tuning, which is generally taken during practical industrial applications。For the compensator type of action, the value is 1 for positive action and-1 for negative action.
Step four: after each sampling moment, a set of data is used to update the network weight through a back propagation algorithm over time so as to obtain a more appropriate control quantity to act on the actual process.
Wherein the input data is of lengthTime error sequence of,,…,The output data may be of lengthTime error sequence and current network outputIs constructed to output a structural valueThe expression of (a) is as follows:
wherein,is of length ofIs passed through a normalization unitThe value obtained is used to determine the value of,for the adaptive rate, usually take the value ofIt can be seen that the error values that are closer to the current time have a greater effect.
The MFA controller has strong self-adaptive capacity, so that the MFA controller has certain decoupling capacity on a multivariable system and can work well.
Consider a two-input two-output industrial process system as follows:
wherein the LSTM-MFA controller parameters are all set toNN-MFA controller parameter set to. The sampling times are all。
As shown in fig. 6, it can be seen that the LSTM-based multivariable MFA controller has more stable control performance and higher adaptability to changes in the set value. The invention provides a general anti-delay MFA controller applied to an industrial process aiming at a large-lag process, and the general anti-delay MFA controller is specifically described as follows:
the delay tolerant MFA controller system contemplated by the present invention is shown in FIG. 7 and comprises an MFA controller, a large-lag industrial process, a delay predictor, and a back-propagation over time module.
The delay predictor is designed to generate a dynamic signalInstead of measuring variablesAs a feedback signal, therefore。
By regenerating the error signal for the controller, the control effect of the process is obtained with less delay, thereby generating a more appropriate control signal.
Because of the strong adaptability of the MFA controller, the actual process output can be predicted by simply designing a delay predictor, which can be designed in a first-order plus lag fashion, as follows:
Is a prediction signal that is a function of the signal,is the predictor output.,,Approximate model parameters based on a first order plus lag form for an industrial process.
Can be estimated by the user, or set to*WhereinIn order to input the length of the error sequence,is the sampling time.
The delay-resistant MFA control system has strong adaptive capacity, so that the delay-resistant MFA controller has parameter pair,,Is not very sensitive.
Consider a delayed industrial process system as follows:
the simulation results are shown in fig. 8, and it can be seen that the LSTM-based anti-delay MFA controller has a lower overshoot, a shorter settling time, and a smoother performance when dealing with the delay process.
Claims (10)
1. A multivariable MFA control system for an open-loop stabilized, controllable industrial process, comprising four points:
a) firstly, the multivariable MFA control system consists of a plurality of MFA controllers and compensators, wherein each MFA controller and each compensator are constructed on the basis of an LSTM recurrent neural network;
b) the actual industrial process consists of a plurality of sub-processes, the values of the corresponding control variables of the sub-processes consist of the output of the main MFA controller and the output of the compensator, wherein the compensator can be positive or negative;
c) the control target is that the controlled variable corresponding to the process follows the expected track (set value), and an error signal is calculated according to the difference between the controlled variable and the expected track;
d) the controller and the compensator input historical error sequence signals of corresponding sub-processes, and the output is an expected prediction signal; the parameters of the controller and compensator are continuously iteratively updated by the back-propagation algorithm of the LSTM network to change the control values to reduce the error values.
2. The multivariable MFA control system of claim 1, wherein the controller and compensator are each constructed based on an LSTM recurrent neural network, with a historical time error series signal corresponding to the controlled variable as an input.
3. The multivariable MFA control system of claim 1, wherein the compensators are acting positively as an addition and are acting negatively as a subtraction.
4. The multivariable MFA control system of claim 1, wherein process control values are jointly determined by corresponding primary MFA controller values and compensator values.
5. An anti-delay MFA control system for an open-loop stable, controllable industrial process, comprising four points:
a) the input of the controller is a time error sequence signal, the output is a control value, and the target is a minimized error value;
b) for large lag processes, a delay predictor is designed with inputs for measured process variable and control value outputs, the delay predictor output defined as:
wherein,Andthe laplace transform of the measured variable, the controlled variable and the delay predictor output respectively,,,parameters that approximate a first order plus lag process for the predictor;
c) the control objective is to minimize the error value between the output of the delay predictor and the set point;
d) the error value is reduced by continuously iteratively updating the controller parameters to change the control values via a back-propagation algorithm of the LSTM network based on the controller input error sequence signal and the desired output control value.
6. The anti-delay MFA control system of claim 5, wherein the structure of the predictor is generally designed in the form of first order plus hysteresis.
7. The delay-tolerant MFA control system of claim 5, wherein the purpose of the delay predictor is to simulate the actual output of the process.
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CN115576205A (en) * | 2022-11-03 | 2023-01-06 | 南栖仙策(南京)科技有限公司 | Feedback control method, general feedback controller, training method, readable storage medium, computer program product, and system |
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CN1121196A (en) * | 1994-09-08 | 1996-04-24 | 侯忠生 | Model-less control technology and controller for industrial control |
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