CN112375365A - Preparation method of PC/ABS high-brightness black material with high heat resistance, scratch resistance and high weather resistance for automotive interior - Google Patents

Preparation method of PC/ABS high-brightness black material with high heat resistance, scratch resistance and high weather resistance for automotive interior Download PDF

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Publication number
CN112375365A
CN112375365A CN202011374205.8A CN202011374205A CN112375365A CN 112375365 A CN112375365 A CN 112375365A CN 202011374205 A CN202011374205 A CN 202011374205A CN 112375365 A CN112375365 A CN 112375365A
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Prior art keywords
resistant
abs
scratch
weather
automotive interior
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CN202011374205.8A
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Inventor
尹秀萍
纪效均
冯钰璐
蔡青
周文
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Shanghai Pret Composites Co Ltd
Zhejiang Pret New Materials Co Ltd
Chongqing Pret New Materials Co Ltd
Shanghai Pret Chemical New Materials Co Ltd
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Shanghai Pret Composites Co Ltd
Zhejiang Pret New Materials Co Ltd
Chongqing Pret New Materials Co Ltd
Shanghai Pret Chemical New Materials Co Ltd
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Priority to CN202011374205.8A priority Critical patent/CN112375365A/en
Publication of CN112375365A publication Critical patent/CN112375365A/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L69/00Compositions of polycarbonates; Compositions of derivatives of polycarbonates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/02Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
    • C08L2205/025Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend

Abstract

The invention discloses a high heat-resistant, scratch-resistant and high weather-resistant PC/ABS high-brightness black material for automotive interior and a preparation method thereof, wherein the high heat-resistant, scratch-resistant and high weather-resistant PC/ABS high-brightness black material comprises Polycarbonate (PC), SAN resin, ABS rubber powder, a compatilizer, a light stabilizer, a heat stabilizer and color master batches; 65-80 parts by weight of PC resin; 5-10 parts of SAN resin; 5-10 parts of ABS rubber powder; 5-10 parts of a compatilizer; 0.3-1 part of light stabilizer; 0.3-1 part of heat stabilizer; 3-5 parts of color master batch. The technical scheme of the invention has the beneficial effects that: the high-brightness black PC/ABS material adopting the technical scheme has excellent heat resistance, scratch resistance and weather resistance, and can be used for automotive upholsteries.

Description

Preparation method of PC/ABS high-brightness black material with high heat resistance, scratch resistance and high weather resistance for automotive interior
Technical Field
The invention relates to the technical field of alloy materials, and relates to a preparation method of a PC/ABS high-brightness black material with high heat resistance, scratch resistance and high weather resistance for automotive interior.
Background
The automobile industry is rapidly developed at present, and the new materials and the new processes are applied to automobiles more and more widely, and fall to the ground item by item along with the national implementation of environmental protection policies. The prior automobile interior and exterior decoration products (including plastic parts) are generally sprayed by paint, the process is complicated, and the environment is greatly polluted. The spraying-free material is prepared by adding metal powder and other additives into plastic raw materials, and directly performing injection molding to enable the product to have spraying appearance such as various pearlescence, multicolor effect, metal-like effect, apple white effect, highlight black effect and the like. Because the surface of a sample piece is easy to generate weld lines and flow marks in the injection molding process of the spraying-free material, the surface hardness of the sample piece is low, and the scratch resistance of the material is poor, so that the current corresponding complete machine manufacturers mostly adopt the modes of spraying, covering, electroplating and the like on the surface of the sample piece to realize the effects of pearlescence, piano baking finish and the like, and simultaneously realize the properties of the surface hardness, scratch resistance and the like of the sample piece, but the implementation difficulty is high by adopting the spraying-free technology, such as: the defects of insufficient glossiness, weak appearance texture, poor coloring strength of the material and the like are particularly fatal defects that the surface hardness of the material is low, and the scratch resistance can not meet the use requirements of certain customers, so that the use of the spray-free material is influenced to a certain extent.
The invention provides a preparation method of a PC/ABS high-brightness black material which meets the application requirements of automotive interior and has high heat resistance, scratch resistance and high weather resistance.
Disclosure of Invention
The invention aims to provide a preparation method of a PC/ABS high-brightness black material with high heat resistance, scratch resistance and high weather resistance, so as to solve the problems in the prior art.
The purpose of the invention is realized by the following technical scheme.
A PC/ABS high-brightness black material with high heat resistance, scratch resistance and high weather resistance for automotive interior is prepared from 65-80 parts of PC resin; 5-10 parts of SAN resin; 5-10 parts of ABS rubber powder; 5-10 parts of a compatilizer; 0.3-1 part of light stabilizer; 0.3-1 part of heat stabilizer; 3-5 parts of color master batch.
The PC resin is synthesized by a phosgene method, the light transmittance of the PC resin is 87-91%, and the refractive index of the PC resin is 1.585. The PC resin is preferably LOTTE 1100 and Wanhua A1100.
The SAN resin is one or more of styrene-acrylonitrile copolymer systems. The SAN resin is preferably LG 80HF and Zhenjiang Qimei 138H.
The ABS rubber powder is one or two of acrylonitrile-butadiene-styrene copolymers. The ABS rubber powder is preferably selected from Korean Jinhuu lake HR-181 and Taiwan national Qiao petrochemical PW-151.
The compatilizer is one or more of maleic anhydride grafted ABS or MBS. The compatilizer is preferably self-made ABS-g-MAH or Wen HW 102M.
The light stabilizer is one or more of benzotriazole and benzophenone light stabilizers.
The heat stabilizer is one or more of hindered phenol antioxidants and phosphate antioxidants.
The color master batch is one or more of organic black master batch, high-structure carbon black master batch and carbon nano tube black master batch. The color master batch is preferably XQB-9035 of Shanghai Xukun plastic cement raw material Co., Ltd and self-made carbon nanotube black master batch.
The preparation method of the PC/ABS high-brightness black material with high heat resistance, scratch resistance and high weather resistance comprises the following steps:
1) weighing the raw materials according to the formula;
2) after being mixed, the dried raw materials are continuously and uniformly added into a main machine cylinder of a double-screw extruder with the screw diameter of 35mm and the length-diameter ratio L/D of 40 by a double-screw feeder, the temperature of the main machine cylinder is controlled by sections from a feed inlet to a machine head outlet, the temperature is 120 ℃, 250 ℃, 245 ℃, 240 ℃ and 240 ℃, the rotating speed of the double screws is 500 revolutions per minute, and extruded strips are cooled by a water tank and then granulated to obtain the product.
The technical scheme of the invention has the beneficial effects that: the PC/ABS alloy material obtained by adopting the technical scheme can not only meet the effects of high gloss and piano black on the surface of an injection molding part, replace part of spray-painted parts, but also meet the requirements of high heat resistance, scratch resistance and high weather resistance, and can meet the application requirements of composite automotive interior materials and reduce the cost.
Detailed Description
The invention is further illustrated by the following specific examples, which are intended to be illustrative only and not limiting.
The raw materials used in the invention are as follows:
PC resin: LOTTE 1100;
SAN resin: LG, 80 HF;
ABS rubber powder-1: HR-181 in Han brocade lake;
ABS rubber powder-2: taiwan arbor petrochemical, PW-151;
a compatilizer: chinese, HW 102M;
light stabilizer-1: a light stabilizer of the benzotriazole class,
light stabilizer-2: benzophenyl ketone light stabilizers
Thermal stabilizer-1: hindered phenol antioxidant, available from DOUBLE BOND CHEMICAL IND, Inc., 1010;
thermal stabilizer-2: phosphate antioxidants, produced by Ciba, switzerland, 619F;
black master batch-1: shanghai Xukun plastic cement raw materials GmbH XQB-9035
Black master batch-2: the self-made carbon nanotube black master batch takes AS AS a carrier and comprises carbon black, carbon nanotubes and other toner.
The product performance testing method comprises the following steps:
notched impact strength: KJ/m according to ISO 179-1/1eA method2
Vicat softening temperature: according to ISO 306 method, B50, DEG C;
weather resistance: according to PV1303 method, 5P, delta E value;
and (3) testing the scratch resistance: delta L was tested against PV3952, 10N;
evaluation of sample plate glossiness: testing the 60-degree angle gloss by a gloss meter;
evaluating the blackness of a sample: color tester testing L value in SCE mode
Examples 1 to 5 and comparative example 1
Mixing the dried PC resin, SAN resin, ABS high-rubber powder, compatilizer, light stabilizer, heat stabilizer, black master batch and the like according to the composition proportion in the table 1, continuously and uniformly adding the mixture into a double-screw extruder (the diameter of a screw is 35mm, the length-diameter ratio L/D is 40) main machine cylinder by using a double-screw feeder, controlling the temperature of the main machine cylinder in a segmented manner (from a feed inlet to a machine head outlet) to be 120 ℃, 250 ℃, 245 ℃, 240 ℃ and the rotating speed of the double screws to be 500 revolutions per minute, cooling extruded strips by a water tank, and then pelletizing to obtain the product. The product is dried in a forced air oven at 85 ℃ for 4 hours and then is injection molded into a standard sample strip by a plastic injection molding machine, and the injection molding temperature is 260 ℃. The injection molded bars were immediately placed in a glass desiccator for performance testing after at least 24 hours at room temperature. The test results are shown in Table 1.
TABLE 1 composition and Properties of highlight Black PC/ABS modifier
Figure BDA0002807747320000051
Figure BDA0002807747320000061
As can be seen by comparing example 1 with comparative example 1, the ABS high-glue powder PW-151 has better dyeing property, and the blackness value of the sample is reduced from 4.03 to 2.76. But the scratch resistance (the qualified requirement is less than or equal to 1.5) and the weather resistance of the material are not good. Examples 2 and 3 are compared with example 1, and the weather resistance of the sample plate is improved by changing the types of the heat stabilizer and the light stabilizer, but the requirement (delta E is less than or equal to 1.5) is not met. Example 4 compared with comparative example 1, the black master batch type was changed, the blackness value of the sample was reduced to 2.54, the scratch resistance effect was improved, and the Delta L was reduced from 4.59 to 1.65. After the performance of all aspects is integrated, the sample plate manufactured in the embodiment 5 achieves the effects of high heat resistance, scratch resistance and high weather resistance, and can be widely applied to automotive interior trim parts to replace painted parts, so that the cost is reduced.

Claims (10)

1. The PC/ABS high-brightness black material with high heat resistance, scratch resistance and high weather resistance for the automotive interior is characterized in that: 65-80 parts of PC resin; 5-10 parts of SAN resin; 5-10 parts of ABS rubber powder; 5-10 parts of a compatilizer; 0.3-1 part of light stabilizer; 0.3-1 part of heat stabilizer; 3-5 parts of color master batch.
2. The high heat-resistant, scratch-resistant and weather-resistant PC/ABS high bright black material for the automotive interior according to claim 1, characterized in that: the PC resin is synthesized by a phosgene method, the light transmittance of the PC resin is 87-91%, and the refractive index of the PC resin is 1.585.
3. The high heat-resistant, scratch-resistant and weather-resistant PC/ABS high bright black material for the automotive interior according to claim 2, characterized in that: PC resins are LOTTE 1100 and Wanhua A1100.
4. The high heat-resistant, scratch-resistant and weather-resistant PC/ABS high bright black material for the automotive interior according to claim 1, characterized in that: the SAN resin is one or more of styrene-acrylonitrile copolymer systems.
5. The high heat-resistant, scratch-resistant and weather-resistant PC/ABS high bright black material for the automotive interior according to claim 4, characterized in that: SAN resins were LG 80HF and Zhenjiang Qimei 138H.
6. The high heat-resistant, scratch-resistant and weather-resistant PC/ABS high bright black material for the automotive interior according to claim 1, characterized in that: the ABS rubber powder is one or two of acrylonitrile-butadiene-styrene copolymers.
7. The high heat-resistant, scratch-resistant and weather-resistant PC/ABS high bright black material for the automotive interior according to claim 1, characterized in that: the ABS rubber powder is Korean Jinhu HR-181 and Taiwan national Qiao petrochemical PW-151.
8. The high heat-resistant, scratch-resistant and weather-resistant PC/ABS high bright black material for the automotive interior according to claim 1, characterized in that: the compatilizer is one or more of maleic anhydride grafted ABS or MBS;
the light stabilizer is one or more of benzotriazole and benzophenone light stabilizers;
the heat stabilizer is one or more of hindered phenol antioxidant and phosphate antioxidant;
the color master batch is one or more of organic black master batch, high-structure carbon black master batch and carbon nano tube black master batch.
9. The high heat-resistant, scratch-resistant and weather-resistant PC/ABS high bright black material for the automotive interior according to claim 8, characterized in that: the compatilizer is preferably self-made ABS-g-MAH or Wen HW 102M; the color master batch is preferably XQB-9035 of Shanghai Xukun plastic cement raw material Co., Ltd and self-made carbon nanotube black master batch.
10. The method for preparing a highly heat-resistant, scratch-resistant, highly weather-resistant PC/ABS high brightness black material for automotive interiors as claimed in any of claims 1 to 9, characterized in that: the method comprises the following steps:
1) weighing the raw materials according to the formula;
2) after being mixed, the dried raw materials are continuously and uniformly added into a main machine cylinder of a double-screw extruder with the screw diameter of 35mm and the length-diameter ratio L/D of 40 by a double-screw feeder, the temperature of the main machine cylinder is controlled by sections from a feed inlet to a machine head outlet, the temperature is 120 ℃, 250 ℃, 245 ℃, 240 ℃ and 240 ℃, the rotating speed of the double screws is 500 revolutions per minute, and extruded strips are cooled by a water tank and then granulated to obtain the product.
CN202011374205.8A 2020-11-30 2020-11-30 Preparation method of PC/ABS high-brightness black material with high heat resistance, scratch resistance and high weather resistance for automotive interior Pending CN112375365A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114031919A (en) * 2021-11-26 2022-02-11 沈阳化工研究院有限公司 Scratch-resistant low-odor high-brightness black PC/ABS composite material and preparation method thereof

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109852025A (en) * 2018-12-25 2019-06-07 上海普利特复合材料股份有限公司 A kind of high-impact for automobile exterior trimming parts, high durable PC/ASA alloy material and preparation method thereof
CN110256829A (en) * 2019-05-27 2019-09-20 中广核俊尔(浙江)新材料有限公司 A kind of high flowing polycarbonate compositions and its preparation method and application
CN110982239A (en) * 2019-12-23 2020-04-10 上海日之升科技有限公司 High-blackness PC/ABS alloy material for automotive interior parts and preparation method thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109852025A (en) * 2018-12-25 2019-06-07 上海普利特复合材料股份有限公司 A kind of high-impact for automobile exterior trimming parts, high durable PC/ASA alloy material and preparation method thereof
CN110256829A (en) * 2019-05-27 2019-09-20 中广核俊尔(浙江)新材料有限公司 A kind of high flowing polycarbonate compositions and its preparation method and application
CN110982239A (en) * 2019-12-23 2020-04-10 上海日之升科技有限公司 High-blackness PC/ABS alloy material for automotive interior parts and preparation method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114031919A (en) * 2021-11-26 2022-02-11 沈阳化工研究院有限公司 Scratch-resistant low-odor high-brightness black PC/ABS composite material and preparation method thereof

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Application publication date: 20210219