CN112373738B - Thin-wall structure vibration test device and method considering pressure difference condition - Google Patents

Thin-wall structure vibration test device and method considering pressure difference condition Download PDF

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CN112373738B
CN112373738B CN202011324511.0A CN202011324511A CN112373738B CN 112373738 B CN112373738 B CN 112373738B CN 202011324511 A CN202011324511 A CN 202011324511A CN 112373738 B CN112373738 B CN 112373738B
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airbag
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CN112373738A (en
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刘欢
冯蕊
贾贺
朱谦
龙龙
廖航
房冠辉
李健
鲁媛媛
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Beijing Institute of Space Research Mechanical and Electricity
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    • B64AIRCRAFT; AVIATION; COSMONAUTICS
    • B64GCOSMONAUTICS; VEHICLES OR EQUIPMENT THEREFOR
    • B64G7/00Simulating cosmonautic conditions, e.g. for conditioning crews
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Abstract

本发明涉及一种兼顾压差条件的薄壁结构振动试验装置及试验方法,属于航天器结构产品振动试验技术领域。所述的薄壁结构作为航天器舱体的一部分,薄壁结构为一圆板,圆板厚度不大于15mm,优选15mm。该装置可实现对薄壁结构进行振动试验的同时,同步实现薄壁结构承受压差的综合加载,该装置采用气囊柔性结构作为压差条件的施加载体,能够保证与薄壁结构在试验过程中始终处于紧密贴合状态,压差条件施加均匀、稳定;同时,采用气囊柔性结构使得该装置具备了一定的通用型,适用于具有压差和振动组合工况的各种航天器薄壁类结构的振动试验;该试验方法简单、可靠,通用性强。

Figure 202011324511

The invention relates to a thin-walled structure vibration test device and a test method taking into account pressure difference conditions, and belongs to the technical field of spacecraft structural product vibration test. The thin-walled structure is a part of the spacecraft cabin, and the thin-walled structure is a circular plate, and the thickness of the circular plate is not more than 15mm, preferably 15mm. The device can realize the vibration test of the thin-walled structure and simultaneously realize the comprehensive loading of the thin-walled structure under pressure difference. It is always in a tight fit state, and the pressure differential conditions are applied evenly and stably; at the same time, the flexible structure of the airbag makes the device have a certain universal type, which is suitable for various spacecraft thin-walled structures with combined pressure differential and vibration conditions vibration test; the test method is simple, reliable and versatile.

Figure 202011324511

Description

一种兼顾压差条件的薄壁结构振动试验装置及试验方法A kind of thin-walled structure vibration test device and test method taking into account differential pressure conditions

技术领域technical field

本发明涉及一种兼顾压差条件的薄壁结构振动试验装置及试验方法,属于航天器结构产品振动试验技术领域。所述的薄壁结构作为航天器舱体的一部分,薄壁结构为一圆板,圆板厚度不大于15mm,优选15mm。The invention relates to a thin-walled structure vibration test device and a test method taking into account pressure difference conditions, and belongs to the technical field of spacecraft structural product vibration test. The thin-walled structure is a part of the spacecraft cabin, and the thin-walled structure is a circular plate, and the thickness of the circular plate is not more than 15mm, preferably 15mm.

背景技术Background technique

近年来,随着航天技术的不断发展,伞降式回收着陆系统在载人航天飞行器返回舱、可重复使用返回式卫星返回舱、深空探测器、战略战术武器数据舱等各类飞行器上得到广泛应用。与伞降式回收着陆系统配套使用的一种关键部件为薄壁结构,其功能是飞行器飞行过程中保持飞行器外形完整、避免降落伞系统与高温气流接触,伞降式回收着陆系统工作时能够实现可靠分离为降落伞打开出伞通道。薄壁结构多为壁板结构,采用铝合金、蜂窝板夹芯结构、碳纤维等轻型低强度材料。In recent years, with the continuous development of aerospace technology, parachute recovery and landing systems have been used in various aircraft such as manned space vehicle return capsules, reusable returnable satellite return capsules, deep space probes, and strategic and tactical weapon data modules. widely used. A key component used in conjunction with the parachute recovery and landing system is a thin-walled structure. Its function is to maintain the integrity of the shape of the aircraft during flight, and to avoid the parachute system from contacting high-temperature airflow. The parachute recovery and landing system can achieve reliable operation during operation. Separation opens the exit channel for the parachute. Most of the thin-walled structures are wall plate structures, using light and low-strength materials such as aluminum alloy, honeycomb panel sandwich structure, and carbon fiber.

由于薄壁结构一侧暴露于飞行器外表面,一侧朝向飞行器内侧,在飞行器起飞段或者再入段,薄壁结构会出现内外侧存在压差的情况。振动试验作为衡量薄壁结构承受飞行过程中力学载荷能力的方法被广泛应用。现阶段,对薄壁结构开展振动试验时均未考虑存在压差的情况,这种试验方法仅能实现薄壁结构在单一振动试验条件下的试验工况,无法真实验证在压差+振动综合条件下的影响,对薄壁结构承受力学环境试验的性能评估存在一定的局限性。Since one side of the thin-walled structure is exposed to the outer surface of the aircraft, and the other side faces the inside of the aircraft, there will be a pressure difference between the inside and outside of the thin-walled structure during the take-off or re-entry section of the aircraft. Vibration tests are widely used as a method to measure the ability of thin-walled structures to withstand mechanical loads during flight. At this stage, the existence of pressure difference is not considered in the vibration test of thin-walled structures. This test method can only realize the test conditions of thin-walled structures under a single vibration test condition, and cannot truly verify the combination of pressure difference and vibration. There are certain limitations in the performance evaluation of thin-walled structures subjected to mechanical environmental tests.

气囊作为一种用于着陆缓冲领域的柔性结构,具有结构简单可靠、成本低廉、可重复使用、可折叠贮存、安装体积小等优点,在装备空投、无人机无损回收、新一代多用途飞船返回舱等领域得到了广泛应用。由于气囊采用柔性材料制作,充气后能够实现与不同结构表面的紧密贴合,适应性较好。As a flexible structure used in the landing buffer field, the airbag has the advantages of simple and reliable structure, low cost, reusability, foldable storage, and small installation volume. The return cabin and other fields have been widely used. Since the airbag is made of flexible materials, it can be closely fitted with different structural surfaces after being inflated, and the adaptability is good.

针对当前薄壁结构振动试验中无法实现压差+振动综合工况试验验证的问题,本发明将结合上述气囊结构的优点,发明一种兼顾压差条件的薄壁结构振动试验装置及试验方法,可实现对薄壁结构进行压差和振动条件的综合加载,为航天器薄壁结构综合振动试验测试提供一种新的高效试验手段。In view of the problem that the pressure difference + vibration comprehensive working condition test verification cannot be realized in the current thin-walled structure vibration test, the present invention will combine the advantages of the above-mentioned airbag structure to invent a thin-walled structure vibration test device and test method that take into account the pressure difference conditions. It can realize the comprehensive loading of pressure difference and vibration conditions on the thin-walled structure, and provide a new and efficient test method for the comprehensive vibration test of the thin-walled structure of the spacecraft.

发明内容SUMMARY OF THE INVENTION

本发明所要解决的技术问题是提供一种兼顾压差条件的薄壁结构振动试验装置及试验方法,用于对存在压差工况下的飞行器薄壁结构进行压差和振动综合工况的加载。当前薄壁结构只能进行振动条件下的单一试验,对于存在压差条件下的力学环境耐受性能只能采用数值模拟仿真,无法真实验证薄壁结构的实际工况。该装置结构简单,安装和调试方便,采用气囊柔性结构能够保证与薄壁结构的紧密贴合,压差加载精度较高。它为薄壁结构开展振动试验时施加压差复合载荷提供了一种高效的解决方案。The technical problem to be solved by the present invention is to provide a thin-walled structure vibration test device and a test method that take into account the differential pressure conditions, which are used to load the thin-walled structure of the aircraft under the condition of differential pressure and the comprehensive working conditions of differential pressure and vibration. . At present, thin-walled structures can only perform a single test under vibration conditions, and numerical simulations can only be used for the mechanical environment tolerance under the condition of pressure difference, which cannot truly verify the actual working conditions of thin-walled structures. The device has a simple structure, is convenient to install and debug, adopts the flexible structure of the airbag to ensure close fit with the thin-walled structure, and has high differential pressure loading accuracy. It provides an efficient solution for applying differential pressure composite loads during vibration testing of thin-walled structures.

本发明一种兼顾压差条件的薄壁结构振动试验装置,该装置由机械固定平台和压差加载系统两部分组成;The present invention is a thin-walled structure vibration test device that takes into account pressure differential conditions, the device is composed of two parts, a mechanical fixing platform and a differential pressure loading system;

所述机械固定平台安装于振动试验台的安装面上,包括固定压板、第一固定粘扣。其位置关系为固定压板下端面与振动试验台的安装面通过螺栓连接,固定压板上端面与薄壁结构也是通过螺栓连接,第一固定粘扣粘接于固定压板上,作为与压差加载系统的安装接口。该固定压板采用钢制(45#)或铝制(2A12)材料,与薄壁结构的安装接口类型及数量根据薄壁结构可进行适应性设计。该第一固定粘扣为尼龙材料,第一固定粘扣的尺寸、粘接数量、粘接位置可以同压差加载系统开展适应性设计。The mechanical fixing platform is installed on the installation surface of the vibration test bench, and includes a fixed pressure plate and a first fixed hook and loop. The positional relationship is that the lower end surface of the fixed pressure plate is connected with the mounting surface of the vibration test bench by bolts, and the upper surface of the fixed pressure plate and the thin-walled structure are also connected by bolts. installation interface. The fixed pressure plate is made of steel (45#) or aluminum (2A12) material, and the type and quantity of the installation interface with the thin-walled structure can be adaptively designed according to the thin-walled structure. The first fixing hook is made of nylon material, and the size, bonding quantity and bonding position of the first fixing hook can be adaptively designed with the differential pressure loading system.

所述压差加载系统包括压差气囊模块和加压模块。其位置连接关系为:压差气囊模块设置于机械固定平台和薄壁结构之间,用于给薄壁结构施加一个固定方向的恒定压力;加压模块与压差气囊模块连接,给压差气囊模块进行充气并维持压差气囊模块的内部压力保持恒定。The differential pressure loading system includes a differential pressure airbag module and a pressurizing module. The positional connection relationship is as follows: the differential pressure airbag module is arranged between the mechanical fixing platform and the thin-walled structure, and is used to apply a constant pressure in a fixed direction to the thin-walled structure; The module inflates and maintains the internal pressure of the differential pressure bladder module constant.

所述压差气囊模块为由进气阀、排气阀、垫布、充气管、固定扣襻、气囊上端面、气囊下端面、气囊侧面、上部固定粘扣、下部固定粘扣、第二固定粘扣组成的气囊柔性结构。所述进气阀为市购件,进气阀穿过充气管的安装孔与充气管通过胶粘剂加压为一体并通过螺母连接固定,在螺母、充气管和进气阀之间通过垫布对连接部位进行局部加强;所述进气阀能够对压差气囊模块的充气气量进行控制,并给压差气囊模块单向充气,充气结束后高压气体无法通过进气阀排出,对压差气囊模块起反向密封功能;所述排气阀也是市购件,安装位置在进气阀的对侧,排气阀穿过充气管的安装孔与充气管通过胶粘剂加压为一体并通过螺母连接固定,在螺母、充气管和排气阀之间通过垫布对连接部位进行局部加强;所述排气阀用于试验结束后排空压差气囊模块的气量;所述垫布为厚度0.1mm的FST1003TPU薄膜;所述充气管为压差气囊模块与加压模块的连接装置,是压差气囊模块的充气接口,一端与加压模块通过进气阀连接,另一端与气囊侧面热合在一起,该充气管的形状为扁管形结构,材料为210D牛津布,为了保证压差气囊模块与加压模块具有足够的安全距离,充气管的长度一般≥5m;充气管上每隔1m热合一个固定扣襻,用于固定充气管,目的是为了防止充气管在充气后产生摔打,固定扣襻形状为20mm×50mm的矩形结构,材料为210D牛津布;气囊上端面、气囊下端面、气囊侧面热合成一个薄圆柱形的密封结构,共同组成压差气囊模块的核心模块;所述气囊上端面和所述气囊下端面形状均为圆片形;所述气囊侧面形状为片状长条形;所述气囊上端面、气囊下端面、气囊侧面的材料均为210D牛津布;所述气囊上端面、气囊下端面、气囊侧面的尺寸可以同薄壁结构的具体形状开展适应性设计;所述上部固定粘扣粘接在气囊上端面外侧,作为与薄壁结构的安装接口,上部固定粘扣为尼龙材料,上部固定粘扣的尺寸、粘接数量、粘接位置可以同薄壁结构的具体形状开展适应性设计;所述下部固定粘扣粘接在气囊下端面外侧,作为与机械固定平台的安装接口,与所述第一固定粘扣对应安装,下部固定粘扣为尼龙材料,下部固定粘扣的尺寸、粘接数量、粘接位置与所述第一固定粘扣对应;所述第二固定粘扣粘接在薄壁结构上,作为薄壁结构与压差气囊模块的安装接口,与所述上部固定粘扣对应安装,第二固定粘扣为尼龙材料,第二固定粘扣的尺寸、粘接数量、粘接位置与上部固定粘扣对应。The differential pressure airbag module is composed of an intake valve, an exhaust valve, a pad cloth, an inflation tube, a fixed buckle, an upper end surface of the airbag, a lower end surface of the airbag, a side surface of the airbag, an upper fixed velcro, a lower fixed velcro, and a second fixed velcro. Airbag flexible structure composed of Velcro. The intake valve is a commercially available part. The intake valve passes through the installation hole of the inflatable tube and the inflatable tube is pressurized into one by means of an adhesive, and is connected and fixed by a nut. The connection part is locally strengthened; the intake valve can control the inflation air volume of the differential pressure airbag module, and inflate the differential pressure airbag module in one direction. It has a reverse sealing function; the exhaust valve is also a commercially available part, and the installation position is on the opposite side of the intake valve. The exhaust valve passes through the installation hole of the inflatable pipe and the inflatable pipe is pressurized into one by adhesive and fixed by a nut connection , between the nut, the inflation pipe and the exhaust valve, the connection part is locally strengthened by the gasket; the exhaust valve is used to empty the air volume of the differential pressure airbag module after the test; the gasket is 0.1mm thick FST1003TPU film; the inflatable tube is the connection device between the differential pressure airbag module and the pressurizing module, and is the inflation interface of the differential pressure airbag module. The shape of the inflatable tube is a flat tube structure, and the material is 210D Oxford cloth. In order to ensure sufficient safety distance between the differential pressure airbag module and the pressurization module, the length of the inflatable tube is generally ≥5m; the inflatable tube is heat-sealed every 1m. A fixed buckle The loop is used to fix the inflatable tube. The purpose is to prevent the inflatable tube from falling after inflation. The shape of the fixed loop is a rectangular structure of 20mm × 50mm, and the material is 210D Oxford cloth. A thin cylindrical sealing structure together forms the core module of the differential pressure airbag module; the shape of the upper end surface of the airbag and the lower end surface of the airbag are disc-shaped; the shape of the side surface of the airbag is a strip-shaped strip; The upper end surface of the airbag, the lower end surface of the airbag and the side surface of the airbag are all made of 210D Oxford cloth; the dimensions of the upper end surface of the airbag, the lower end surface of the airbag and the side surface of the airbag can be adapted to the specific shape of the thin-walled structure; the upper fixed adhesive The buckle is bonded to the outer side of the upper end face of the airbag. As the installation interface with the thin-walled structure, the upper fixed velcro is made of nylon material. The size, bonding quantity and bonding position of the upper fixed velcro can be adapted to the specific shape of the thin-walled structure. flexible design; the lower fixed velcro is bonded to the outer side of the lower end face of the airbag, as an installation interface with the mechanical fixing platform, and is installed corresponding to the first fixed velcro, the lower fixed velcro is made of nylon material, and the lower fixed velcro is The size, bonding quantity, and bonding position correspond to the first fixed velcro; the second fixed velcro is bonded to the thin-walled structure as an installation interface between the thin-walled structure and the differential pressure airbag module, and is connected with the The upper fixed velcro is installed correspondingly, the second fixed velcro is made of nylon material, and the size, bonding quantity and bonding position of the second fixed velcro are corresponding to the upper fixed velcro.

所述加压模块包括高压气瓶、监测压力表、排气口、排气管路,均为市购产品。其位置连接关系为:高压气瓶出气口处外接排气管路,排气口安装在排气管路端部,与进气阀螺接,用于对压差气囊模块进行充气;所述排气口能够对高压气瓶的排气量进行控制,避免高压气瓶排气时的过冲对压差气囊模块造成损伤;监测压力表安装在高压气瓶出气口与排气口之间,实时监测压差气囊模块的内部压力,用于对压差气囊模块的充气压力进行随动控制。The pressurizing module includes a high-pressure gas cylinder, a monitoring pressure gauge, an exhaust port, and an exhaust pipeline, all of which are commercially available products. The positional connection relationship is as follows: the outlet of the high-pressure gas cylinder is connected to an external exhaust pipe, and the exhaust port is installed at the end of the exhaust pipe and is screwed with the intake valve to inflate the differential pressure airbag module; The gas port can control the exhaust volume of the high-pressure gas cylinder to avoid damage to the differential pressure airbag module caused by overshoot when the high-pressure gas cylinder is exhausted; the monitoring pressure gauge is installed between the gas outlet and the exhaust port of the high-pressure gas cylinder. The internal pressure of the differential pressure airbag module is monitored for follow-up control of the inflation pressure of the differential pressure airbag module.

其中,固定压板的数量是1套,第一固定粘扣的数量需要进行设计。Wherein, the number of the fixed pressing plate is 1 set, and the number of the first fixed hook and loop needs to be designed.

其中,进气阀的数量是1套;垫布的数量是2套;充气管的数量是1套;固定扣襻的数量由充气管的长度决定;气囊上端面的数量是1套;气囊下端面的数量是1套;气囊侧面的数量是1套;上部固定粘扣的数量需要进行设计;下部固定粘扣的数量与第一固定粘扣的数量相等。Among them, the number of intake valves is 1 set; the number of pads is 2 sets; the number of inflation tubes is 1 set; the number of fixed buckles is determined by the length of the inflation tube; The quantity of the end face is 1 set; the quantity of the airbag side is 1 set; the quantity of the upper fixing velcro needs to be designed; the quantity of the lower fixing velcro is equal to the number of the first fixing velcro.

其中,高压气瓶的数量是1套;监测压力表的数量是1套;排气阀的数量是1套;排气管路的数量是1套。Among them, the number of high-pressure gas cylinders is 1 set; the number of monitoring pressure gauges is 1 set; the number of exhaust valves is 1 set; the number of exhaust pipes is 1 set.

(2)本发明一种兼顾压差条件的薄壁结构振动试验方法,该方法的具体步骤如下:(2) a kind of thin-walled structure vibration test method of the present invention taking into account the differential pressure conditions, the concrete steps of the method are as follows:

步骤一:机械固定平台的装夹:将机械固定平台固定在振动试验台的安装面上,完成机械固定平台与振动试验台的连接。Step 1: Clamping of the mechanical fixed platform: Fix the mechanical fixed platform on the installation surface of the vibration test bench to complete the connection between the mechanical fixed platform and the vibration test bench.

步骤二:加压模块的安装及初始化:确认高压气瓶的充其量,完成高压气瓶、排气管路、监测压力表和排气口的安装,检查并确认加压模块的安装状态;此时高压气瓶、排气口处于关闭状态,监测压力表为初始零位。Step 2: Installation and initialization of the pressurization module: confirm the high-pressure gas cylinder at best, complete the installation of the high-pressure gas cylinder, exhaust pipeline, monitoring pressure gauge and exhaust port, and check and confirm the installation status of the pressurization module; The high-pressure gas cylinder and the exhaust port are closed, and the monitoring pressure gauge is the initial zero position.

步骤三:压差气囊模块的状态检查:检查压差气囊模块中气囊上端面、气囊下端面、气囊侧面有无磨损,确认进气阀、排气阀、充气管、上部固定粘扣、下部固定粘扣的安装状态;此时进气阀、排气阀处于关闭状态,压差模块处于未充气状态。Step 3: Check the status of the differential pressure airbag module: Check whether the upper end face of the airbag, the lower end face of the airbag, and the side of the airbag are worn or not in the differential pressure airbag module, and confirm the intake valve, exhaust valve, inflation pipe, upper fixed velcro and lower fixed The installation state of the hook and loop; at this time, the intake valve and exhaust valve are closed, and the differential pressure module is not inflated.

步骤四:压差加载系统气密性排查:将加压模块的排气口与压差气囊模块的进气阀连接,完成压差加载系统的安装;打开排气口和进气阀,排气阀为关闭状态;最后打开高压气瓶,向压差气囊模块中充入目标压力10%的气量,关闭高压气瓶,保压5min,通过监测压力表实时关注压差加载系统的压力值,5min后如果监测压力表显示的压力在充入压力的±5%以内,则表明压差加载系统气密性良好;如果监测压力表显示的压力超出充入压力的±5%,打开排气阀排空压差加载系统的气量,并对压差加载系统的各连接环节进行逐一确认,之后重复上述步骤重新排查压差加载系统气密性,直至压差加载系统气密性满足要求。Step 4: Check the air tightness of the differential pressure loading system: Connect the exhaust port of the pressurization module to the intake valve of the differential pressure airbag module to complete the installation of the differential pressure loading system; open the exhaust port and intake valve, and exhaust the air. The valve is closed; finally, open the high-pressure gas cylinder, charge 10% of the target pressure into the differential pressure air bag module, close the high-pressure gas cylinder, keep the pressure for 5 minutes, and monitor the pressure value of the differential pressure loading system in real time by monitoring the pressure gauge, 5 minutes If the pressure displayed by the monitoring pressure gauge is within ±5% of the charging pressure, it indicates that the differential pressure loading system is airtight; if the pressure displayed by the monitoring pressure gauge exceeds ±5% of the charging pressure, open the exhaust valve to discharge Check the air volume of the air pressure differential loading system, and confirm each connection link of the differential pressure loading system one by one, and then repeat the above steps to re-check the air tightness of the differential pressure loading system until the air tightness of the differential pressure loading system meets the requirements.

步骤五:机械固定平台和压差加载系统的安装:将压差气囊模块通过下部固定粘扣与机械固定平台的第一固定粘扣连接,完成机械固定平台和压差加载系统的安装。此时高压气瓶、排气口、进气阀、排气阀处于关闭状态,检测压力表为初始零位,压差气囊模块处于未充气状态。Step 5: Installation of the mechanical fixing platform and the differential pressure loading system: Connect the differential pressure airbag module to the first fixing velcro of the mechanical fixing platform through the lower fixing velcro to complete the installation of the mechanical fixing platform and the differential pressure loading system. At this time, the high-pressure gas cylinder, exhaust port, intake valve, and exhaust valve are in a closed state, the detection pressure gauge is at the initial zero position, and the differential pressure airbag module is in an uninflated state.

步骤六:薄壁结构和压差加载系统的安装:在薄壁结构上与上部固定粘扣粘接的对应位置粘贴相同数量的第二固定粘扣,将薄壁结构通过第二固定粘扣与上部固定粘扣粘接,实现与压差加载系统的安装;最后将薄壁结构与固定压板螺接在一起。Step 6: Installation of the thin-walled structure and the differential pressure loading system: Paste the same number of second velcros on the thin-walled structure at the corresponding positions where the upper velcro is bonded, and connect the thin-walled structure with the second velcro through the second velcro. The upper fixed velcro is bonded to realize the installation with the differential pressure loading system; finally, the thin-walled structure and the fixed pressure plate are screwed together.

步骤七:薄壁结构加压:首先打开排气口、进气阀,排气阀处于关闭状态,检测压力表为初始零位。打开高压气瓶,向压差气囊模块中充入目标压力的气量,并通过监测压力表实时监测压力值,当压力值达到目标压力时,关闭高压气瓶,保压5min,当监测压力表显示的监测压力值处于稳定状态且在目标压力的±5%范围内时,开始振动试验。Step 7: Pressurization of thin-walled structure: First open the exhaust port and intake valve, the exhaust valve is closed, and the detection pressure gauge is the initial zero position. Open the high-pressure gas cylinder, fill the target pressure gas volume into the differential pressure air bag module, and monitor the pressure value in real time by monitoring the pressure gauge. When the pressure value reaches the target pressure, close the high-pressure gas cylinder and keep the pressure for 5 minutes. When the monitoring pressure gauge displays The vibration test is started when the monitored pressure value of is in a steady state and within ±5% of the target pressure.

步骤八:进行振动试验。启动振动试验台,按照给定的振动试验条件对薄壁结构开展振动试验。Step 8: Conduct a vibration test. Start the vibration test bench and conduct vibration tests on thin-walled structures according to the given vibration test conditions.

兼顾压差条件的薄壁结构振动试验实施过程需要按照上述步骤进行。The implementation process of the thin-walled structure vibration test taking into account the differential pressure conditions needs to be carried out according to the above steps.

有益效果beneficial effect

本发明一种兼顾压差条件的薄壁结构振动试验装置及试验方法,与现有技术相比,其有益效果在于:Compared with the prior art, a thin-walled structure vibration test device and a test method that take into account the differential pressure conditions of the present invention have the following beneficial effects:

该装置可实现对薄壁结构进行振动试验的同时,同步实现薄壁结构承受压差的综合加载,可施加航天器薄壁结构在起飞段或者再入段承受的实际综合工况,提高了当前航天器薄壁结构振动试验力学性能验证的准确性;The device can realize the vibration test of the thin-walled structure and simultaneously realize the comprehensive loading of the thin-walled structure under the pressure difference, and can apply the actual comprehensive working conditions of the thin-walled structure of the spacecraft in the take-off section or the re-entry section, which improves the current situation. The accuracy of mechanical performance verification of spacecraft thin-walled structure vibration test;

该装置进行兼顾压差条件的薄壁结构振动试验提高了薄壁结构振动试验力学性能的真实性和可靠性,为采用数值模拟仿真提供了真实的试验结果对比;The device conducts the thin-walled structure vibration test taking into account the pressure difference condition, which improves the authenticity and reliability of the mechanical properties of the thin-walled structure vibration test, and provides a real test result comparison for numerical simulation.

该装置采用气囊柔性结构作为压差条件的施加载体,能够保证与薄壁结构在试验过程中始终处于紧密贴合状态,压差条件施加均匀、稳定;同时,采用气囊柔性结构使得该装置具备了一定的通用型,适用于具有压差和振动组合工况的各种航天器薄壁类结构的振动试验;该试验方法简单、可靠,通用性强。The device uses the airbag flexible structure as the carrier for applying pressure differential conditions, which can ensure that the thin-walled structure is always in close contact with the thin-walled structure during the test process, and the pressure differential conditions are applied uniformly and stably. A certain general type, suitable for vibration test of various spacecraft thin-walled structures with combined pressure differential and vibration conditions; the test method is simple, reliable, and versatile.

附图说明Description of drawings

图1为机械固定平台结构示意图;Figure 1 is a schematic structural diagram of a mechanically fixed platform;

图2为压差气囊模块三维结构示意图;2 is a schematic diagram of a three-dimensional structure of a differential pressure airbag module;

图3为压差气囊模块平面结构示意图;3 is a schematic diagram of a plane structure of a differential pressure airbag module;

图4为加压模块和试验装置整体安装示意图;Figure 4 is a schematic diagram of the overall installation of the pressurization module and the test device;

1-固定压板,2-第一固定粘扣,3-进气阀,4-排气阀,5-垫布,6-充气管,7-固定扣襻,8-气囊上端面,9-上部固定粘扣,10-第二固定粘扣,11-气囊侧面,12-气囊下端面,13-下部固定粘扣,14-高压气瓶,15-监测压力表,16-排气口,17-排气管路。1-Fixed pressure plate, 2-Fixed hook and loop fastener, 3-Inlet valve, 4-Exhaust valve, 5-Pad cloth, 6-Inflatable tube, 7-Fixed loop, 8-Airbag upper end face, 9-Top Fixed Velcro, 10-Second Fixed Velcro, 11-Airbag Side, 12-Airbag Bottom Surface, 13-Lower Fixed Velcro, 14-High Pressure Gas Cylinder, 15-Monitoring Pressure Gauge, 16-Exhaust Port, 17- exhaust line.

具体实施方式Detailed ways

以下结合附图,以一种具体平板类薄壁结构对本发明具体实施方式进行阐述:Below in conjunction with the accompanying drawings, the specific embodiments of the present invention will be described with a specific flat-plate thin-walled structure:

本发明一种兼顾压差条件的薄壁结构振动试验装置,该装置由机械固定平台和压差加载系统两部分组成。The present invention is a thin-walled structure vibration test device that takes into account pressure differential conditions. The device is composed of two parts: a mechanical fixing platform and a differential pressure loading system.

机械固定平台的结构示意图如图1所示。机械固定平台由固定压板1和第一固定粘扣2组成。固定压板1通过螺钉固定在振动试验台的安装面上,固定压板1上加工有8个圆柱结构并留有与薄壁结构的安装螺纹孔;在固定压板1的底面沿直径430mm的圆周上均布6个第一固定粘扣2,第一固定粘扣2与固定压板1通过胶粘剂粘接,6个第一固定粘扣2为与压差加载系统的安装接口。固定压板1为铝制(2A12)的方形平板结构,第一固定粘扣2为尼龙材料,尺寸为40mm×25mm×0.5mm。The schematic diagram of the structure of the mechanically fixed platform is shown in Figure 1. The mechanical fixing platform consists of a fixed pressure plate 1 and a first fixed hook and loop fastener 2 . The fixed pressure plate 1 is fixed on the installation surface of the vibration test bench by screws. The fixed pressure plate 1 is machined with 8 cylindrical structures and has mounting threaded holes for thin-walled structures; There are 6 first fixing hooks 2, the first fixing hooks 2 and the fixed pressing plate 1 are bonded by adhesive, and the 6 first fixing hooks 2 are installation interfaces with the differential pressure loading system. The fixed pressing plate 1 is a square plate structure made of aluminum (2A12), and the first fixed hook and loop fastener 2 is made of nylon material, and the size is 40mm×25mm×0.5mm.

压差加载系统由压差气囊模块和加压模块组成。The differential pressure loading system consists of a differential pressure airbag module and a pressurizing module.

如图2所示,压差气囊模块为气囊柔性结构,由进气阀3、排气阀4、垫布5、充气管6、固定扣襻7、气囊上端面8、上部固定粘扣9、气囊侧面11、气囊下端面12、下部固定粘扣13、第二固定粘扣10组成。As shown in Figure 2, the differential pressure airbag module is a flexible structure of the airbag, consisting of an intake valve 3, an exhaust valve 4, a pad 5, an inflation tube 6, a fixed buckle 7, an upper end surface of the airbag 8, an upper fixed hook and loop 9, The side surface of the airbag 11 , the lower end surface of the airbag 12 , the lower fixed velcro 13 and the second fixed velcro 10 are composed.

如图3所示,进气阀3和排气阀4在充气管6端部镜像布置,进气阀3和排气阀4分别穿过充气管6上的安装孔,在充气管6外侧分别采用螺母拧紧,在进气阀3和充气管6之间、进气阀3和拧紧螺母之间、排气阀4和充气管6之间、排气阀4和拧紧螺母之间各通过1张垫布5进行了局部加强,垫布5为厚度0.1mm的FST1003TPU薄膜;充气管6与气囊侧面11热合在一起,采用了长5m、厚约40mm的扁管形结构,在充气管6一侧热合了5个固定扣襻7,用于对充气管6进行固定,固定扣襻7材料为210D牛津布;气囊上端面8、气囊侧面11、气囊下端面12热合成一个直径0.55m,厚约70mm的圆柱形密封结构,气囊上端面8、气囊侧面11、气囊下端面12均采用210D牛津布;气囊上端面8上沿直径430mm的圆周上均布粘接6个上部固定粘扣9,上部固定粘扣9与气囊上端面8通过胶粘剂粘接,6个上部固定粘扣9为与薄壁结构的安装接口,上部固定粘扣9为尼龙材料,尺寸为40mm×25mm×0.5mm;在薄壁结构上与6个上部固定粘扣9同样的位置均布6个第二固定粘扣10,用于薄壁结构与压差气囊模块连接,第二固定粘扣10为尼龙材料,尺寸为40mm×25mm×0.5mm;气囊下端面12上沿直径430mm的圆周上均布粘接6个下部固定粘扣13,与6个第一固定粘扣2配合使用实现压差气囊模块和机械固定平台的连接。As shown in FIG. 3 , the intake valve 3 and the exhaust valve 4 are arranged in a mirror image at the end of the charging pipe 6 . The intake valve 3 and the exhaust valve 4 respectively pass through the mounting holes on the charging pipe 6 Use nuts to tighten, and pass 1 piece between the intake valve 3 and the charging pipe 6, between the intake valve 3 and the tightening nut, between the exhaust valve 4 and the charging pipe 6, and between the exhaust valve 4 and the tightening nut The pad cloth 5 is partially reinforced. The pad cloth 5 is a FST1003TPU film with a thickness of 0.1mm; the inflatable tube 6 is heat-sealed with the side 11 of the airbag, and adopts a flat tube-shaped structure with a length of 5m and a thickness of about 40mm. Five fixed buckles 7 are heat-sealed to fix the inflation tube 6. The material of the fixed buckles 7 is 210D Oxford cloth; the upper end surface of the airbag 8, the side surface of the airbag 11, and the lower end surface of the airbag 12 are heat-sealed into a diameter of 0.55m and a thickness of about 70mm cylindrical sealing structure, the upper end surface 8 of the airbag, the side surface 11 of the airbag, and the lower end surface 12 of the airbag are all made of 210D Oxford cloth; the upper end surface 8 of the airbag is uniformly bonded along the circumference of 430mm in diameter. The fixed hook 9 and the upper end face 8 of the airbag are bonded by an adhesive, the six upper fixed hooks 9 are the installation interfaces with the thin-walled structure, the upper fixed hook 9 is made of nylon material, and the size is 40mm×25mm×0.5mm; On the wall structure, there are 6 second fixing velcros 10 evenly distributed at the same position as the 6 upper fixing velcros 9, which are used to connect the thin-walled structure with the differential pressure airbag module. The second fixing velcros 10 are made of nylon and have a size of 40mm. ×25mm×0.5mm; 6 lower fixing hooks 13 are evenly distributed on the lower end surface 12 of the airbag along the circumference of 430mm in diameter, and used together with the 6 first fixing hooks 2 to realize the connection between the differential pressure airbag module and the mechanical fixing platform connect.

如图4所示,加压模块中高压气瓶14固定在地面上,排气管路17从高压气瓶14出气口处接出,监测压力表15螺接在高压气瓶14出气口和排气口16之间,对充气压力进行监测;排气口16和进气阀3螺接,实现加压模块与压差气囊模块的连接。As shown in FIG. 4 , the high-pressure gas cylinder 14 in the pressurization module is fixed on the ground, the exhaust line 17 is connected from the outlet of the high-pressure gas cylinder 14 , and the monitoring pressure gauge 15 is screwed on the outlet of the high-pressure gas cylinder 14 and the exhaust port. Between the air ports 16, the inflation pressure is monitored; the exhaust port 16 is screwed with the intake valve 3 to realize the connection between the pressurizing module and the differential pressure airbag module.

该实施方式中高压气瓶14的充气压力为5MPa~12MPa。In this embodiment, the inflation pressure of the high-pressure gas cylinder 14 is 5 MPa to 12 MPa.

如图4所示,本发明一种兼顾压差条件的薄壁结构振动试验方法,该方法具体步骤如下:As shown in Figure 4, the present invention is a thin-walled structure vibration test method that takes into account differential pressure conditions. The specific steps of the method are as follows:

步骤一:机械固定平台的装夹:将粘接第一固定粘扣2的固定压板1通过螺钉固定在振动试验台的安装面上,完成机械固定平台与振动试验台的连接。Step 1: Clamping of the mechanical fixing platform: Fix the fixing pressure plate 1 to which the first fixing hook and loop 2 is bonded on the installation surface of the vibration test bench by screws to complete the connection between the mechanical fixing platform and the vibration test bench.

步骤二:加压模块的安装及初始化:高压气瓶14充满,将排气管路17一端与高压气瓶14的出气口螺接,其次完成监测压力表15与排气管路17的螺接,将排气口16螺接在排气管路17的端部,理顺排气管路17。关闭高压气瓶14的出气口、排气口16,监测压力表15归零初始化处理。Step 2: Installation and initialization of the pressurization module: the high-pressure gas cylinder 14 is full, and one end of the exhaust pipe 17 is screwed to the outlet of the high-pressure gas cylinder 14, and then the monitoring pressure gauge 15 and the exhaust pipe 17 are screwed together. , screw the exhaust port 16 on the end of the exhaust pipe 17 to straighten the exhaust pipe 17 . Close the air outlet and exhaust port 16 of the high-pressure gas cylinder 14, and monitor the pressure gauge 15 to reset to zero for initialization.

步骤三:压差气囊模块的状态检查:检查气囊上端面8、气囊下端面12、气囊侧面11有无磨损,确认进气阀3、排气阀4和充气管6的安装状态,上部固定粘扣9和下部固定粘扣13分别粘接在气囊上端面8和气囊下端面12上;关闭进气阀3、排气阀4,压差模块处于未充气状态。Step 3: Check the status of the differential pressure air bag module: Check whether the upper end face 8 of the air bag, the lower end face 12 of the air bag, and the side surface 11 of the air bag are worn or not. The buckle 9 and the lower fixed velcro 13 are respectively bonded to the upper end surface 8 of the airbag and the lower end surface 12 of the airbag; the intake valve 3 and the exhaust valve 4 are closed, and the differential pressure module is in an uninflated state.

步骤四:压差加载系统气密性排查:将排气口16与进气阀3螺接;打开排气口16和进气阀3,关闭排气阀4;打开高压气瓶出气口,向压差气囊模块中充入1kPa的气量,关闭高压气瓶出气口,保压5min,读取压力表15的压力值,如果监测压力表15显示的压力在±0.05kPa以内,则表明压差加载系统气密性良好;如果监测压力表15显示的压力在±0.05kPa之外,打开排气阀4排空压差加载系统的气量,并对压差加载系统的各连接环节进行逐一确认,重复上述步骤重新排查压差加载系统气密性,直至压差加载系统气密性满足要求。Step 4: Check the air tightness of the differential pressure loading system: screw the exhaust port 16 and the intake valve 3; open the exhaust port 16 and the intake valve 3, close the exhaust valve 4; Fill the differential pressure air bag module with 1kPa air, close the air outlet of the high-pressure gas cylinder, keep the pressure for 5 minutes, and read the pressure value of the pressure gauge 15. If the pressure displayed by the monitoring pressure gauge 15 is within ±0.05kPa, it indicates that the differential pressure is loaded. The air tightness of the system is good; if the pressure displayed by the monitoring pressure gauge 15 is outside ±0.05kPa, open the exhaust valve 4 to evacuate the air volume of the differential pressure loading system, and confirm each connection link of the differential pressure loading system one by one, repeat In the above steps, check the air tightness of the differential pressure loading system again until the air tightness of the differential pressure loading system meets the requirements.

步骤五:机械固定平台和压差加载系统的安装:将下部固定粘扣13与第一固定粘扣2连接,完成机械固定平台和压差加载系统的安装。关闭高压气瓶14、排气口16、进气阀3、排气阀4,监测压力表15归零初始化处理,压差模块处于未充气状态。Step 5: Installation of the mechanical fixing platform and the differential pressure loading system: Connect the lower fixing hook 13 to the first fixing hook 2 to complete the installation of the mechanical fixing platform and the differential pressure loading system. Close the high-pressure gas cylinder 14 , the exhaust port 16 , the intake valve 3 , and the exhaust valve 4 , monitor the pressure gauge 15 to zero for initialization, and the differential pressure module is in an uninflated state.

步骤六:薄壁结构和压差加载系统的安装:在薄壁结构上粘接6个第二固定粘扣10,第二固定粘扣10粘贴位置与上部固定粘扣9的粘接位置相同;将第二固定粘扣10与上部固定粘扣9粘接,完成薄壁结构与压差加载系统的安装;再将薄壁结构通过8个安装螺钉安装在固定压板1上的8个圆柱结构上。Step 6: The installation of the thin-walled structure and the differential pressure loading system: 6 second fixing hooks 10 are bonded on the thin-walled structure, and the bonding position of the second fixing hooks 10 is the same as that of the upper fixing hooks 9; Adhere the second fixing hook 10 to the upper fixing hook 9 to complete the installation of the thin-walled structure and the differential pressure loading system; then install the thin-walled structure on the 8 cylindrical structures on the fixed pressure plate 1 through 8 mounting screws .

步骤七:薄壁结构加压:首先打开排气口16、进气阀3,关闭排气阀4,监测压力表15归零初始化处理;打开高压气瓶14,向压差气囊模块中充入10kPa的气量,并通过监测压力表15实时监测压力值,当压力值达到10kPa时,关闭高压气瓶14,保压5min,当压力值处于稳定状态且在±0.5kPa范围内时,开始振动试验。Step 7: Pressurizing the thin-walled structure: first open the exhaust port 16, the intake valve 3, close the exhaust valve 4, monitor the pressure gauge 15 to zero for initialization; open the high-pressure gas cylinder 14, and charge the differential pressure airbag module The gas volume is 10kPa, and the pressure value is monitored in real time by monitoring the pressure gauge 15. When the pressure value reaches 10kPa, the high-pressure gas cylinder 14 is closed, and the pressure is maintained for 5 minutes. When the pressure value is in a stable state and within the range of ±0.5kPa, start the vibration test .

步骤八:进行振动试验。启动振动试验台,按照给定的振动试验条件对薄壁结构开展振动试验。Step 8: Conduct a vibration test. Start the vibration test bench and conduct vibration tests on thin-walled structures according to the given vibration test conditions.

一种兼顾压差条件的薄壁结构振动试验装置及试验方法,通过将航天器薄壁结构传统单一振动试验装置与气囊柔性结构结合,实现了对薄壁结构进行压差和振动试验的组合工况加载,提高了航天器薄壁结构验证起飞段或者再入段力学性能的真实性和准确性,可以反向修正模拟仿真的数值模型;A thin-walled structure vibration test device and a test method that take into account pressure differential conditions. By combining a traditional single vibration test device for a spacecraft thin-walled structure with a flexible structure of an airbag, the combined work of performing pressure differential and vibration tests on a thin-walled structure is realized. It improves the authenticity and accuracy of verifying the mechanical properties of the take-off section or re-entry section of the thin-walled structure of the spacecraft, and can reversely correct the numerical model of the simulation;

基于气囊柔性结构的耦合设计,实现了对薄壁结构的均匀稳定加载;同时,拓宽了试验装置的适应性和通用性,可设计性强,适用于具有压差和振动组合试验工况的各种航天器薄壁类结构的振动试验;该薄壁结构振动试验方法,试验方法简单、可靠,通用性强。Based on the coupling design of the flexible structure of the airbag, the uniform and stable loading of the thin-walled structure is realized; at the same time, the adaptability and versatility of the test device are broadened, and the designability is strong. A vibration test of a thin-walled structure of a spacecraft; the vibration test method of the thin-walled structure is simple, reliable, and versatile.

Claims (9)

1.一种兼顾压差条件的薄壁结构振动试验装置,其特征在于:该试验装置包括机械固定平台和压差加载系统;1. a thin-walled structure vibration test device that takes into account differential pressure conditions, is characterized in that: this test device comprises a mechanical fixing platform and a differential pressure loading system; 所述的机械固定平台安装于振动试验台的安装面上,机械固定平台包括固定压板和第一固定粘扣,固定压板下端面与振动试验台的安装面通过螺栓连接,固定压板上端面与薄壁结构通过螺栓连接;第一固定粘扣粘接于固定压板上,作为与压差加载系统的安装接口;The mechanical fixing platform is installed on the installation surface of the vibration test bench. The mechanical fixing platform includes a fixed pressure plate and a first fixed hook and loop. The lower end surface of the fixed pressure plate and the installation surface of the vibration test bench are connected by bolts. The wall structure is connected by bolts; the first fixed velcro is bonded to the fixed pressure plate as an installation interface with the differential pressure loading system; 所述的压差加载系统包括压差气囊模块和加压模块,压差气囊模块设置于机械固定平台和薄壁结构之间,用于给薄壁结构施加一个固定方向的恒定压力;加压模块与压差气囊模块连接,用于给压差气囊模块进行充气并维持压差气囊模块的内部压力保持恒定;The differential pressure loading system includes a differential pressure airbag module and a pressurizing module, the differential pressure airbag module is arranged between the mechanical fixing platform and the thin-walled structure, and is used to apply a constant pressure in a fixed direction to the thin-walled structure; the pressurizing module Connected with the differential pressure airbag module to inflate the differential pressure airbag module and maintain the internal pressure of the differential pressure airbag module constant; 所述的压差气囊模块为一气囊柔性结构,包括进气阀、排气阀、垫布、充气管、固定扣襻、气囊上端面、气囊下端面、气囊侧面、上部固定粘扣、下部固定粘扣和第二固定粘扣;The pressure differential airbag module is a flexible structure of the airbag, including an intake valve, an exhaust valve, a pad, an inflation tube, a fixed buckle, an upper end surface of the airbag, a lower end surface of the airbag, a side surface of the airbag, an upper fixed velcro and a lower fixed Velcro and second fixed Velcro; 所述的进气阀穿过充气管的安装孔与充气管通过胶粘剂加压为一体并通过螺母连接固定,在螺母、充气管和进气阀之间通过垫布对连接部位进行局部加强;所述的进气阀能够对压差气囊模块的充气气量进行控制,并给压差气囊模块单向充气,充气结束后高压气体无法通过进气阀排出,对压差气囊模块起反向密封功能;The intake valve passes through the installation hole of the inflatable pipe and the inflatable pipe is pressurized into one by the adhesive, and is connected and fixed by the nut, and the connection part is locally strengthened by the pad cloth between the nut, the inflatable pipe and the intake valve; The air intake valve can control the inflation gas volume of the differential pressure airbag module, and inflate the differential pressure airbag module in one direction. After the inflation is completed, the high-pressure gas cannot be discharged through the intake valve, and the differential pressure airbag module has a reverse sealing function; 所述的排气阀安装位置在进气阀的对侧,排气阀穿过充气管的安装孔与充气管通过胶粘剂加压为一体并通过螺母连接固定,在螺母、充气管和排气阀之间通过垫布对连接部位进行局部加强;所述的排气阀用于试验结束后排空压差气囊模块的气量;The installation position of the exhaust valve is on the opposite side of the intake valve. The exhaust valve passes through the installation hole of the inflatable pipe and the inflatable pipe is pressurized as a whole and fixed by a nut. The connection parts are locally strengthened by the pad cloth; the exhaust valve is used to empty the air volume of the differential pressure airbag module after the test; 所述的充气管为压差气囊模块与加压模块的连接装置,是压差气囊模块的充气接口,充气管一端与加压模块通过进气阀连接,充气管另一端与气囊侧面热合在一起,气囊上端面、气囊下端面、气囊侧面热合成一个薄圆柱形的密封结构,所述的气囊上端面和气囊下端面形状均为圆片形,气囊侧面形状为片状长条形;The inflatable tube is the connection device between the differential pressure airbag module and the pressurizing module, and is the inflating interface of the differential pressure airbag module. , the upper end surface of the airbag, the lower end surface of the airbag, and the side surface of the airbag are thermally synthesized into a thin cylindrical sealing structure, the shape of the upper end surface of the airbag and the lower end surface of the airbag are disc-shaped, and the shape of the side surface of the airbag is a sheet-like strip; 所述的上部固定粘扣粘接在气囊上端面外侧,作为与薄壁结构的安装接口,下部固定粘扣粘接在气囊下端面外侧,作为与机械固定平台的安装接口,第二固定粘扣粘接在薄壁结构上,作为薄壁结构与压差气囊模块的安装接口。The upper fixed velcro is bonded to the outer side of the upper end face of the airbag as an installation interface with the thin-walled structure, and the lower fixed velcro is bonded to the outer side of the lower end face of the airbag as an installation interface with the mechanical fixing platform. The second fixed velcro It is bonded to the thin-walled structure and used as the installation interface between the thin-walled structure and the differential pressure airbag module. 2.根据权利要求1所述的一种兼顾压差条件的薄壁结构振动试验装置,其特征在于:所述的固定压板采用45#钢制或2A12铝制材料。2 . The thin-walled structure vibration test device according to claim 1 , wherein the fixed pressure plate is made of 45# steel or 2A12 aluminum. 3 . 3.根据权利要求1所述的一种兼顾压差条件的薄壁结构振动试验装置,其特征在于:所述的第一固定粘扣为尼龙材料。3 . The thin-walled structure vibration test device according to claim 1 , wherein the first fixed hook and loop fastener is made of nylon material. 4 . 4.根据权利要求1所述的一种兼顾压差条件的薄壁结构振动试验装置,其特征在于:所述的垫布为厚度0.1mm的FST1003TPU薄膜。4 . The thin-walled structure vibration test device according to claim 1 , wherein the underlay is a FST1003TPU film with a thickness of 0.1 mm. 5 . 5.根据权利要求1所述的一种兼顾压差条件的薄壁结构振动试验装置,其特征在于:所述的充气管的形状为扁管形结构,材料为210D牛津布,充气管的长度≥5m,充气管上每隔1m热合一个固定扣襻,用于固定充气管。5. The thin-walled structure vibration test device according to claim 1, characterized in that: the shape of the inflatable tube is a flat tube-shaped structure, the material is 210D Oxford cloth, and the length of the inflatable tube is ≥5m, a fixed loop is heat-sealed every 1m on the inflatable tube to fix the inflatable tube. 6.根据权利要求1所述的一种兼顾压差条件的薄壁结构振动试验装置,其特征在于:固定扣襻形状为20mm×50mm的矩形结构,材料为210D牛津布。6 . The thin-walled structure vibration test device according to claim 1 , wherein the shape of the fixed buckle is a 20mm×50mm rectangular structure, and the material is 210D Oxford cloth. 7 . 7.根据权利要求1所述的一种兼顾压差条件的薄壁结构振动试验装置,其特征在于:气囊上端面、气囊下端面、气囊侧面的材料均为210D牛津布气。7 . The thin-walled structure vibration test device according to claim 1 , wherein the upper end surface of the airbag, the lower end surface of the airbag and the side surface of the airbag are all made of 210D Oxford cloth. 8 . 8.根据权利要求1所述的一种兼顾压差条件的薄壁结构振动试验装置,其特征在于:所述的加压模块包括高压气瓶、监测压力表、排气口和排气管路,高压气瓶出气口处外接排气管路,排气口安装在排气管路端部,与进气阀螺接,用于对压差气囊模块进行充气;排气口能够对高压气瓶的排气量进行控制,监测压力表安装在高压气瓶出气口与排气口之间,实时监测压差气囊模块的内部压力,用于对压差气囊模块的充气压力进行随动控制。8 . The thin-walled structure vibration test device according to claim 1 , wherein the pressurization module comprises a high-pressure gas cylinder, a monitoring pressure gauge, an exhaust port and an exhaust pipeline. 9 . , the outlet of the high-pressure gas cylinder is connected to an external exhaust pipe, and the exhaust port is installed at the end of the exhaust pipe and is screwed with the intake valve to inflate the differential pressure airbag module; the exhaust port can be used to inflate the high-pressure gas cylinder. The monitoring pressure gauge is installed between the air outlet and the exhaust port of the high-pressure gas cylinder to monitor the internal pressure of the differential pressure airbag module in real time, which is used for follow-up control of the inflation pressure of the differential pressure airbag module. 9.一种兼顾压差条件的薄壁结构振动试验方法,其特征在于步骤包括:9. A thin-walled structure vibration test method taking into account differential pressure conditions, characterized in that the steps include: 步骤一,将机械固定平台固定在振动试验台的安装面上,完成机械固定平台与振动试验台的连接;Step 1: Fix the mechanical fixing platform on the installation surface of the vibration test bench to complete the connection between the mechanical fixing platform and the vibration test bench; 步骤二,确认高压气瓶的充其量,完成高压气瓶、排气管路、监测压力表和排气口的安装,检查并确认加压模块的安装状态;此时高压气瓶、排气口处于关闭状态,监测压力表为初始零位;Step 2: Confirm the capacity of the high-pressure gas cylinder at best, complete the installation of the high-pressure gas cylinder, the exhaust pipeline, the monitoring pressure gauge and the exhaust port, and check and confirm the installation status of the pressurization module; at this time, the high-pressure gas cylinder and the exhaust port are in In the closed state, the monitoring pressure gauge is the initial zero position; 步骤三,检查压差气囊模块中气囊上端面、气囊下端面、气囊侧面有无磨损,确认进气阀、排气阀、充气管、上部固定粘扣、下部固定粘扣的安装状态;此时进气阀、排气阀处于关闭状态,压差模块处于未充气状态;Step 3: Check whether the upper end face of the air bag, the lower end face of the air bag, and the side of the air bag in the differential pressure air bag module are worn or not, and confirm the installation status of the intake valve, exhaust valve, inflation pipe, upper fixed velcro and lower fixed velcro; The intake valve and exhaust valve are closed, and the differential pressure module is not inflated; 步骤四,压差加载系统气密性排查:将加压模块的排气口与压差气囊模块的进气阀连接,完成压差加载系统的安装;打开排气口和进气阀,排气阀为关闭状态;最后打开高压气瓶,向压差气囊模块中充入目标压力10%的气量,关闭高压气瓶,保压5min,通过监测压力表实时关注压差加载系统的压力值,5min后如果监测压力表显示的压力在充入压力的±5%以内,则表明压差加载系统气密性良好;如果监测压力表显示的压力超出充入压力的±5%,打开排气阀排空压差加载系统的气量,并对压差加载系统的各连接环节进行逐一确认,之后重复上述步骤重新排查压差加载系统气密性,直至压差加载系统气密性满足要求;Step 4: Check the airtightness of the differential pressure loading system: connect the exhaust port of the pressurization module to the intake valve of the differential pressure airbag module to complete the installation of the differential pressure loading system; open the exhaust port and the intake valve to exhaust the air The valve is closed; finally, open the high-pressure gas cylinder, charge 10% of the target pressure into the differential pressure air bag module, close the high-pressure gas cylinder, keep the pressure for 5 minutes, and monitor the pressure value of the differential pressure loading system in real time by monitoring the pressure gauge, 5 minutes If the pressure displayed by the monitoring pressure gauge is within ±5% of the charging pressure, it indicates that the differential pressure loading system is airtight; if the pressure displayed by the monitoring pressure gauge exceeds ±5% of the charging pressure, open the exhaust valve to discharge Check the air volume of the air pressure differential loading system, and confirm each connection link of the differential pressure loading system one by one, and then repeat the above steps to re-check the air tightness of the differential pressure loading system until the air tightness of the differential pressure loading system meets the requirements; 步骤五,将压差气囊模块通过下部固定粘扣与机械固定平台的第一固定粘扣连接,完成机械固定平台和压差加载系统的安装,此时高压气瓶、排气口、进气阀、排气阀处于关闭状态,检测压力表为初始零位,压差气囊模块处于未充气状态;Step 5: Connect the differential pressure airbag module to the first fixed velcro of the mechanical fixing platform through the lower fixing velcro to complete the installation of the mechanical fixing platform and the differential pressure loading system. At this time, the high-pressure gas cylinder, exhaust port, and intake valve , The exhaust valve is in the closed state, the detection pressure gauge is at the initial zero position, and the differential pressure airbag module is in an uninflated state; 步骤六,在薄壁结构上与上部固定粘扣粘接的对应位置粘贴相同数量的第二固定粘扣,将薄壁结构通过第二固定粘扣与上部固定粘扣粘接,实现与压差加载系统的安装,最后将薄壁结构与固定压板螺接在一起;Step 6: Paste the same number of second fixed velcros on the thin-walled structure at the corresponding positions where the upper fixed velcro is bonded, and bond the thin-walled structure to the upper fixed velcro through the second fixed velcro to realize the pressure difference. The installation of the loading system, and finally the thin-walled structure and the fixed pressure plate are screwed together; 步骤七,薄壁结构加压:首先打开排气口、进气阀,排气阀处于关闭状态,检测压力表为初始零位,打开高压气瓶,向压差气囊模块中充入目标压力的气量,并通过监测压力表实时监测压力值,当压力值达到目标压力时,关闭高压气瓶,保压5min,当监测压力表显示的监测压力值处于稳定状态且在目标压力的±5%范围内时,开始振动试验;Step 7: Pressurize the thin-walled structure: first, open the exhaust port and the intake valve, the exhaust valve is in a closed state, check that the pressure gauge is at the initial zero position, open the high-pressure gas cylinder, and fill the differential pressure air bag module with the target pressure. Gas volume, and monitor the pressure value in real time by monitoring the pressure gauge. When the pressure value reaches the target pressure, close the high-pressure gas cylinder and keep the pressure for 5 minutes. When the monitoring pressure value displayed by the monitoring pressure gauge is in a stable state and within the range of ±5% of the target pressure When inside, start the vibration test; 步骤八,启动振动试验台,按照给定的振动试验条件对薄壁结构开展振动试验。Step 8: Start the vibration test bench and conduct vibration test on the thin-walled structure according to the given vibration test conditions.
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