CN112349808A - Production process of novel energy solar power generation panel - Google Patents
Production process of novel energy solar power generation panel Download PDFInfo
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- CN112349808A CN112349808A CN202011001505.1A CN202011001505A CN112349808A CN 112349808 A CN112349808 A CN 112349808A CN 202011001505 A CN202011001505 A CN 202011001505A CN 112349808 A CN112349808 A CN 112349808A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 238000010248 power generation Methods 0.000 title claims abstract description 11
- 238000012360 testing method Methods 0.000 claims abstract description 45
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 18
- 238000005476 soldering Methods 0.000 claims abstract description 18
- 238000003466 welding Methods 0.000 claims abstract description 18
- 239000011248 coating agent Substances 0.000 claims abstract description 13
- 238000000576 coating method Methods 0.000 claims abstract description 13
- 238000000034 method Methods 0.000 claims abstract description 10
- 229910052742 iron Inorganic materials 0.000 claims abstract description 9
- 230000008569 process Effects 0.000 claims abstract description 9
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims abstract description 3
- 239000011521 glass Substances 0.000 claims description 25
- 238000010438 heat treatment Methods 0.000 claims description 13
- 238000010030 laminating Methods 0.000 claims description 10
- 239000003365 glass fiber Substances 0.000 claims description 9
- 238000003475 lamination Methods 0.000 claims description 9
- 229910052782 aluminium Inorganic materials 0.000 claims description 8
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 8
- 238000001816 cooling Methods 0.000 claims description 8
- 238000005520 cutting process Methods 0.000 claims description 7
- 238000007689 inspection Methods 0.000 claims description 7
- 229920002050 silicone resin Polymers 0.000 claims description 7
- 238000007711 solidification Methods 0.000 claims description 7
- 230000008023 solidification Effects 0.000 claims description 7
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 6
- 229910052802 copper Inorganic materials 0.000 claims description 6
- 239000010949 copper Substances 0.000 claims description 6
- 229910052718 tin Inorganic materials 0.000 claims description 4
- CSUUDNFYSFENAE-UHFFFAOYSA-N (2-methoxyphenyl)-phenylmethanone Chemical compound COC1=CC=CC=C1C(=O)C1=CC=CC=C1 CSUUDNFYSFENAE-UHFFFAOYSA-N 0.000 claims description 3
- 125000000217 alkyl group Chemical group 0.000 claims description 3
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 3
- 150000001412 amines Chemical class 0.000 claims description 3
- 239000003795 chemical substances by application Substances 0.000 claims description 3
- 239000003822 epoxy resin Substances 0.000 claims description 3
- 238000009432 framing Methods 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 3
- 229920000647 polyepoxide Polymers 0.000 claims description 3
- 238000009966 trimming Methods 0.000 claims description 3
- 239000003153 chemical reaction reagent Substances 0.000 claims description 2
- 229910052745 lead Inorganic materials 0.000 claims description 2
- 229910052709 silver Inorganic materials 0.000 claims description 2
- 238000006243 chemical reaction Methods 0.000 abstract description 5
- 230000000694 effects Effects 0.000 abstract description 3
- 239000000463 material Substances 0.000 abstract description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 4
- 241000282414 Homo sapiens Species 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 3
- 230000005855 radiation Effects 0.000 description 3
- 229910002092 carbon dioxide Inorganic materials 0.000 description 2
- 239000001569 carbon dioxide Substances 0.000 description 2
- 239000002803 fossil fuel Substances 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 241000251468 Actinopterygii Species 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 241001465754 Metazoa Species 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 230000032798 delamination Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
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- 238000006062 fragmentation reaction Methods 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 239000001307 helium Substances 0.000 description 1
- 229910052734 helium Inorganic materials 0.000 description 1
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 230000029553 photosynthesis Effects 0.000 description 1
- 238000010672 photosynthesis Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
- H01L31/1876—Particular processes or apparatus for batch treatment of the devices
- H01L31/188—Apparatus specially adapted for automatic interconnection of solar cells in a module
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/048—Encapsulation of modules
- H01L31/0481—Encapsulation of modules characterised by the composition of the encapsulation material
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
- H01L31/1876—Particular processes or apparatus for batch treatment of the devices
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
- H02S30/00—Structural details of PV modules other than those related to light conversion
- H02S30/10—Frame structures
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Landscapes
- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Electromagnetism (AREA)
- General Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Computer Hardware Design (AREA)
- Physics & Mathematics (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Sustainable Energy (AREA)
- Photovoltaic Devices (AREA)
Abstract
The invention discloses a production process of a new energy solar power generation panel, which comprises the following steps of; and placing the produced battery pieces into a battery testing machine, testing the output parameters of the battery and classifying the battery pieces, connecting the solar batteries in series in an infrared spot welding mode to form a solar battery string, and placing the battery in a groove on a corresponding die plate through a manipulator. By adopting the process product produced and formed by the invention, the production efficiency is greatly improved due to the adoption of a full-automatic production mode, the positive terminal and the negative terminal can be formed on the back surface of the base material through the electric soldering iron and the soldering tin wires, the convenience of the whole solar cell panel in use is greatly improved, the bonding force of the heat-conducting coating is excellent, the weather resistance meets the service life requirement of a solar module for more than twenty-five years, the heat-conducting effect is excellent, the light conversion efficiency of the solar backboard is greatly improved, and the process of the product is more in line with the market requirement.
Description
Technical Field
The invention relates to the technical field of solar power generation panel production, in particular to a novel solar power generation panel production process.
Background
Solar energy refers to the thermal radiation energy of the sun, which is mainly expressed as the solar ray, is generally used as power generation or provides energy for a water heater in modern times, and since the birth of life on the earth, people mainly live with the thermal radiation energy provided by the sun, and ancient mankind also understand that objects dried in the sun are used as food making methods, such as salt making, salted fish drying and the like, under the condition that fossil fuel is gradually reduced, the solar energy becomes an important component of energy used by human beings and is continuously developed, the solar energy is utilized in a photo-thermal conversion mode and a photo-electric conversion mode, the solar power generation is an emerging renewable energy source, the solar energy in a broad sense also comprises wind energy, chemical energy, water energy and the like on the earth, the solar energy is generated by hydrogen and helium fusion generated by hydrogen atoms in the sun to release huge nuclear energy, the radiation energy from the sun, and most of the energy required by human beings is directly or indirectly from the sun, plants release oxygen through photosynthesis, absorb carbon dioxide, and convert solar energy into chemical energy to be stored in the plants, fossil fuels such as coal, petroleum, natural gas and the like are primary energy formed by the evolution of ancient animals and plants buried underground through long geological times, energy stored in the earth generally refers to energy related to heat energy inside the earth and energy related to nuclear reaction, and a solar cell is a mode of utilizing solar energy by human beings.
Disclosure of Invention
The invention aims to provide a novel production process of a solar power generation panel, which has the advantage of high production efficiency and solves the problem of low production efficiency.
In order to achieve the purpose, the invention provides the following technical scheme: a production process of a new energy solar power generation plate comprises the following steps:
the battery test comprises the following steps: and putting the produced battery pieces into a battery testing machine, testing the output parameters of the battery and classifying the battery pieces.
(II) welding: 6-12 solar cells are connected in series in an infrared spot welding mode to form a solar cell string.
(III) back side series connection: the batteries are placed in the grooves on the corresponding die plates through a manipulator, and the front electrode (cathode) of the front battery is welded to the back electrode (anode) of the back battery by using electric soldering iron and a soldering wire, so that the batteries are sequentially connected in series and lead wires are welded at the anode and the cathode of the assembly string.
(IV) laminating and laying; after the back is connected in series and is qualified through inspection, the component string, the glass, the cut EVA, the glass fiber and the back plate are laid according to a certain level, and the surface of the back plate is coated with a heat-conducting coating.
(V) laminating the components; and placing the laid battery in a laminator, vacuumizing to extract air in the assembly, heating to melt the EVA so as to bond the battery, the glass and the back plate together, and finally cooling and taking out the assembly.
(VI) trimming; cutting off the raw edges formed by the outward extension and solidification of EVA due to pressure during lamination.
(seventhly) framing; the laminated cell assembly was placed in an aluminum frame, and the gap between the frame and the glass assembly was filled with silicone resin.
(eighthly), welding a junction box; a box is welded at the leads on the back of the assembly.
(nine) high-pressure testing; and applying a certain voltage between the frame of the component and the electrode lead, and testing the voltage resistance and the insulating strength of the component.
(ten) testing the components; the purpose of the test is to calibrate the output power of the battery, test the output characteristics of the battery and determine the quality level of the component.
Preferably, the battery piece interval of establishing ties is even, the colour is unanimous in step two, the joint of battery is 60% Sn, 38% Pb, the copper flat wire after 2% Ag electroplates in step two, the thickness of copper flat wire is 100 to 200 um.
Preferably, the number of the grooves in the third step is thirty-six, and the size of the grooves corresponds to the size of the battery.
Preferably, the surface of the glass in the fourth step is coated with a reagent, the laying layer is sequentially provided with glass, EVA, a battery, EVA, glass fibers and a back plate from bottom to top, and the heat-conducting coating comprises; 10-30 parts of epoxy resin, 1-5 parts of amine curing agent, 0.1-0.5 part of mixture of alkyl and methoxybenzophenone, 80-120 parts of alumina and 30 parts of acetone.
Preferably, the lamination cycle time in step five is about 25min, and the heating temperature in step five is 150 ℃.
Compared with the prior art, the invention has the following beneficial effects:
1. by adopting the process product produced and formed by the invention, the production efficiency is greatly improved due to the adoption of a full-automatic production mode, the positive terminal and the negative terminal can be formed on the back surface of the base material through the electric soldering iron and the soldering tin wires, the convenience of the whole solar cell panel in use is greatly improved, the bonding force of the heat-conducting coating is excellent, the weather resistance meets the service life requirement of a solar module for more than twenty-five years, the heat-conducting effect is excellent, the light conversion efficiency of the solar backboard is greatly improved, and the process of the product is more in line with the market requirement.
2. The process product produced and formed by the invention is beneficial to the connection between the battery and other equipment or batteries by an infrared spot welding mode, the back side serial connection mode can ensure that a single battery in the assembly has no fragmentation, no crack and no obvious displacement, the EVA between the edge of the assembly and any part of circuits has no bubble or delamination channel, the EVA has good crosslinking degree, and the solar cell panel has good heat dissipation and cooling effects under the condition of better processing and forming performance, material mechanical performance, barrier performance and aging resistance, and the use of the aluminum frame greatly reduces the energy requirement and carbon dioxide emission so as to be beneficial to the connection between the battery and other equipment or batteries.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention provides a technical scheme that: a production process of a new energy solar power generation plate comprises the following steps:
the battery test comprises the following steps: and putting the produced battery pieces into a battery testing machine, testing the output parameters of the battery and classifying the battery pieces.
(II) welding: 6-12 solar cells are connected in series in an infrared spot welding mode to form a solar cell string.
(III) back side series connection: the batteries are placed in the grooves on the corresponding die plates through a manipulator, and the front electrode (cathode) of the front battery is welded to the back electrode (anode) of the back battery by using electric soldering iron and a soldering wire, so that the batteries are sequentially connected in series and lead wires are welded at the anode and the cathode of the assembly string.
(IV) laminating and laying; after the back is connected in series and is qualified through inspection, the component string, the glass, the cut EVA, the glass fiber and the back plate are laid according to a certain level, and the surface of the back plate is coated with a heat-conducting coating.
(V) laminating the components; and placing the laid battery in a laminator, vacuumizing to extract air in the assembly, heating to melt the EVA so as to bond the battery, the glass and the back plate together, and finally cooling and taking out the assembly.
(VI) trimming; cutting off the raw edges formed by the outward extension and solidification of EVA due to pressure during lamination.
(seventhly) framing; the laminated cell assembly was placed in an aluminum frame, and the gap between the frame and the glass assembly was filled with silicone resin.
(eighthly), welding a junction box; a box is welded at the leads on the back of the assembly.
(nine) high-pressure testing; and applying a certain voltage between the frame of the component and the electrode lead, and testing the voltage resistance and the insulating strength of the component.
And (ten) testing the component, wherein the test aims to calibrate the output power of the battery, test the output characteristic of the battery and determine the quality grade of the component.
The first embodiment is as follows:
step one; and putting the produced battery pieces into a battery testing machine, testing the output parameters of the battery and classifying the battery pieces.
Step two; and 6 solar cells are connected in series in an infrared spot welding mode to form a solar cell string.
Step three; the batteries are placed in the grooves on the corresponding die plates through a manipulator, and the front electrode (cathode) of the front battery is welded to the back electrode (anode) of the back battery by using electric soldering iron and a soldering wire, so that the batteries are sequentially connected in series and lead wires are welded at the anode and the cathode of the assembly string.
Step four; after the back is connected in series and is qualified through inspection, the component string, the glass, the cut EVA, the glass fiber and the back plate are laid according to a certain level, and the surface of the back plate is coated with a heat-conducting coating.
Step five; and (3) placing the laid battery in a laminator, wherein the laminating cycle time is about 25min, vacuumizing to exhaust air in the assembly, heating to melt EVA so as to bond the battery, the glass and the back plate together, heating to 150 ℃, and finally cooling and taking out the assembly.
Step six; cutting off the raw edges formed by the outward extension and solidification of EVA due to pressure during lamination.
Step seven; the laminated cell assembly was placed in an aluminum frame, and the gap between the frame and the glass assembly was filled with silicone resin.
Step eight; a box is welded at the leads on the back of the assembly.
Step nine; and applying a certain voltage between the frame of the component and the electrode lead, and testing the voltage resistance and the insulating strength of the component.
Step ten; the purpose of the test is to calibrate the output power of the battery, test the output characteristics of the battery and determine the quality level of the component.
Example two:
in the first embodiment, the following steps are added:
12 solar cells are connected in series by an infrared spot welding mode to form a solar cell string.
Step one; and putting the produced battery pieces into a battery testing machine, testing the output parameters of the battery and classifying the battery pieces.
Step two; 12 solar cells are connected in series by an infrared spot welding mode to form a solar cell string.
Step three; the batteries are placed in the grooves on the corresponding die plates through a manipulator, and the front electrode (cathode) of the front battery is welded to the back electrode (anode) of the back battery by using electric soldering iron and a soldering wire, so that the batteries are sequentially connected in series and lead wires are welded at the anode and the cathode of the assembly string.
Step four; after the back is connected in series and is qualified through inspection, the component string, the glass, the cut EVA, the glass fiber and the back plate are laid according to a certain level, and the surface of the back plate is coated with a heat-conducting coating.
Step five; and (3) placing the laid battery in a laminator, wherein the laminating cycle time is about 25min, vacuumizing to exhaust air in the assembly, heating to melt EVA so as to bond the battery, the glass and the back plate together, heating to 150 ℃, and finally cooling and taking out the assembly.
Step six; cutting off the raw edges formed by the outward extension and solidification of EVA due to pressure during lamination.
Step seven; the laminated cell assembly was placed in an aluminum frame, and the gap between the frame and the glass assembly was filled with silicone resin.
Step eight; a box is welded at the leads on the back of the assembly.
Step nine; and applying a certain voltage between the frame of the component and the electrode lead, and testing the voltage resistance and the insulating strength of the component.
Step ten; the purpose of the test is to calibrate the output power of the battery, test the output characteristics of the battery and determine the quality level of the component.
Example three:
in the second embodiment, the following steps are added:
and the joint of the battery in the second step is a copper flat wire plated with 60% of Sn, 38% of Pb and 2% of Ag, and the thickness of the copper flat wire is 100.
Step one; and putting the produced battery pieces into a battery testing machine, testing the output parameters of the battery and classifying the battery pieces.
Step two; 12 solar cells are connected in series by an infrared spot welding mode to form a solar cell string.
Step three; the batteries are placed in the grooves on the corresponding die plates through a manipulator, and the front electrode (cathode) of the front battery is welded to the back electrode (anode) of the back battery by using electric soldering iron and a soldering wire, so that the batteries are sequentially connected in series and lead wires are welded at the anode and the cathode of the assembly string.
Step four; after the back is connected in series and is qualified through inspection, the component string, the glass, the cut EVA, the glass fiber and the back plate are laid according to a certain level, and the surface of the back plate is coated with a heat-conducting coating.
Step five; and (3) placing the laid battery in a laminator, wherein the laminating cycle time is about 25min, vacuumizing to exhaust air in the assembly, heating to melt EVA so as to bond the battery, the glass and the back plate together, heating to 150 ℃, and finally cooling and taking out the assembly.
Step six; cutting off the raw edges formed by the outward extension and solidification of EVA due to pressure during lamination.
Step seven; the laminated cell assembly was placed in an aluminum frame, and the gap between the frame and the glass assembly was filled with silicone resin.
Step eight; a box is welded at the leads on the back of the assembly.
Step nine; and applying a certain voltage between the frame of the component and the electrode lead, and testing the voltage resistance and the insulating strength of the component.
Step ten; the purpose of the test is to calibrate the output power of the battery, test the output characteristics of the battery and determine the quality level of the component.
Example four:
in the third embodiment, the following steps are added:
the heat conducting coating in the fourth step is prepared from 30 parts of epoxy resin, 5 parts of amine curing agent, 0.5 part of mixture of alkyl and methoxy benzophenone, 80 parts of alumina and 30 parts of acetone.
Step one; and putting the produced battery pieces into a battery testing machine, testing the output parameters of the battery and classifying the battery pieces.
Step two; 12 solar cells are connected in series by an infrared spot welding mode to form a solar cell string.
Step three; the batteries are placed in the grooves on the corresponding die plates through a manipulator, and the front electrode (cathode) of the front battery is welded to the back electrode (anode) of the back battery by using electric soldering iron and a soldering wire, so that the batteries are sequentially connected in series and lead wires are welded at the anode and the cathode of the assembly string.
Step four; after the back is connected in series and is qualified through inspection, the component string, the glass, the cut EVA, the glass fiber and the back plate are laid according to a certain level, and the surface of the back plate is coated with a heat-conducting coating.
Step five; and (3) placing the laid battery in a laminator, wherein the laminating cycle time is about 25min, vacuumizing to exhaust air in the assembly, heating to melt EVA so as to bond the battery, the glass and the back plate together, heating to 150 ℃, and finally cooling and taking out the assembly.
Step six; cutting off the raw edges formed by the outward extension and solidification of EVA due to pressure during lamination.
Step seven; the laminated cell assembly was placed in an aluminum frame, and the gap between the frame and the glass assembly was filled with silicone resin.
Step eight; a box is welded at the leads on the back of the assembly.
Step nine; and applying a certain voltage between the frame of the component and the electrode lead, and testing the voltage resistance and the insulating strength of the component.
Step ten; the purpose of the test is to calibrate the output power of the battery, test the output characteristics of the battery and determine the quality level of the component.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. A production process of a new energy solar power generation plate is characterized by comprising the following steps: which comprises the following steps:
the battery test comprises the following steps: putting the produced battery slices into a battery tester, testing the output parameters of the battery and classifying the battery slices;
(II) welding: connecting 6-12 solar cells in series by an infrared spot welding mode to form a solar cell string;
(III) back side series connection: placing the batteries in the grooves on the corresponding die plates through a manipulator, and welding a front electrode (negative electrode) of a front battery to a back electrode (positive electrode) of a back battery by using an electric soldering iron and a soldering tin wire, so that the batteries are sequentially connected in series and lead wires are welded at the positive electrode and the negative electrode of the assembly string;
(IV) laminating and laying; after the back surface is connected in series and is qualified through inspection, laying the component string, the glass, the cut EVA, the glass fiber and the back plate according to a certain level, and coating a heat-conducting coating on the surface of the back plate;
(V) laminating the components; placing the laid battery in a laminator, vacuumizing to extract air in the assembly, heating to melt EVA to bond the battery, glass and a back plate together, and finally cooling and taking out the assembly;
(VI) trimming; cutting off burrs formed by the outward extension and solidification of EVA due to pressure during lamination;
(seventhly) framing; the laminated battery assembly is arranged in an aluminum frame, and then the gap between the frame and the glass assembly is filled with silicone resin;
(eighthly), welding a junction box; welding a box at the lead on the back of the assembly;
(nine) high-pressure testing; applying a certain voltage between the frame of the component and the electrode lead, and testing the voltage resistance and the insulating strength of the component;
(ten) testing the components; the purpose of the test is to calibrate the output power of the battery, test the output characteristics of the battery and determine the quality level of the component.
2. The process for the production of a new energy solar panel according to claim 1, characterized in that: the battery piece interval of establishing ties is even, the colour is unanimous in the step two, the joint of battery is 60% Sn, 38% Pb, the copper flat filament after 2% Ag electroplates in the step two, the thickness of copper flat filament is 100 to 200 um.
3. The process for the production of a new energy solar panel according to claim 1, characterized in that: the number of the grooves in the third step is thirty-six, and the size of the grooves corresponds to that of the batteries.
4. The process for the production of a new energy solar panel according to claim 1, characterized in that: the surface of the glass in the fourth step is coated with a reagent, the laying layer is sequentially provided with glass, EVA, a battery, EVA, glass fiber and a back plate from bottom to top, and the heat-conducting coating comprises; 10-30 parts of epoxy resin, 1-5 parts of amine curing agent, 0.1-0.5 part of mixture of alkyl and methoxybenzophenone, 80-120 parts of alumina and 30 parts of acetone.
5. The process for the production of a new energy solar panel according to claim 1, characterized in that: the lamination cycle time in the fifth step is about 25min, and the heating temperature in the fifth step is 150 ℃.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113471329A (en) * | 2021-06-18 | 2021-10-01 | 安徽大恒能源科技有限公司 | Component production process for reducing battery subfissure |
CN114335219A (en) * | 2021-12-21 | 2022-04-12 | 江苏爱康能源研究院有限公司 | BIPV intelligent chip photovoltaic module and packaging process thereof |
CN114821450A (en) * | 2022-06-27 | 2022-07-29 | 江苏福明太阳能有限公司 | Laminating machine for processing solar cell panel and control method thereof |
-
2020
- 2020-09-22 CN CN202011001505.1A patent/CN112349808A/en not_active Withdrawn
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113471329A (en) * | 2021-06-18 | 2021-10-01 | 安徽大恒能源科技有限公司 | Component production process for reducing battery subfissure |
CN114335219A (en) * | 2021-12-21 | 2022-04-12 | 江苏爱康能源研究院有限公司 | BIPV intelligent chip photovoltaic module and packaging process thereof |
CN114821450A (en) * | 2022-06-27 | 2022-07-29 | 江苏福明太阳能有限公司 | Laminating machine for processing solar cell panel and control method thereof |
CN114821450B (en) * | 2022-06-27 | 2022-09-13 | 江苏福明太阳能有限公司 | Laminating machine for processing solar cell panel and control method thereof |
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