CN112341781A - High-elongation sprayed PC/PBT alloy material and preparation method thereof - Google Patents

High-elongation sprayed PC/PBT alloy material and preparation method thereof Download PDF

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Publication number
CN112341781A
CN112341781A CN202011190830.7A CN202011190830A CN112341781A CN 112341781 A CN112341781 A CN 112341781A CN 202011190830 A CN202011190830 A CN 202011190830A CN 112341781 A CN112341781 A CN 112341781A
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alloy material
pbt
resin
elongation
pbt alloy
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孙付宇
王燕
季得运
钱文轩
李文龙
李晟
王中林
陶四平
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Tianjin Kingfa Advanced Materials Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L69/00Compositions of polycarbonates; Compositions of derivatives of polycarbonates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/02Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
    • C08L2205/025Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2207/00Properties characterising the ingredient of the composition
    • C08L2207/53Core-shell polymer

Abstract

The invention provides a high-elongation sprayed PC/PBT alloy material and a preparation method thereof, wherein the alloy material is prepared from the following components in parts by weight: 50-70 parts of viscose resin and 10-30 parts of branched PC resin in the PC; 25-40 parts of adhesive resin in PBT, 1-5 parts of reactive toughening agent, 1-6 parts of toughening agent, 0.1-0.5 part of ester exchange inhibitor, 0.1-0.5 part of antioxidant and 0.1-0.5 part of lubricant. The high-elongation spray PC/PBT alloy material disclosed by the invention adopts medium-viscosity PC resin, branched PC resin and medium-viscosity PBT resin as main materials, the toughness of the alloy is provided through polyolefin rubber of a terpolymer of reactive flexibilizer ethylene-acrylate, the compatibility of polyacrylate with PC and PBT is improved, the compatibility is improved through the reaction of epoxy groups and PBT end groups (carboxyl or hydroxyl), and the purposes of compatibilization and toughening of the PC/PBT alloy are further realized.

Description

High-elongation sprayed PC/PBT alloy material and preparation method thereof
Technical Field
The invention belongs to the technical field of high polymer materials, and particularly relates to a high-elongation spraying PCPBT alloy material and a preparation method thereof.
Background
Polycarbonate (PC) has the advantages of high heat resistance, good transparency, high gloss, good toughness and the like, but has poor fluidity and is difficult to form; the product is sensitive to the notch and is easy to generate stress cracking; is not solvent resistant. Polybutylene terephthalate (PBT) is also a common engineering plastic and has the advantages of high strength, fatigue resistance, small creep, good solvent resistance and the like. The PC/PBT alloy not only keeps the characteristics of chemical resistance, high temperature resistance, easy forming and the like of a crystalline material PBT, but also has the toughness and dimensional stability of an amorphous material PC, so that the PC/PBT alloy is widely used for energy absorption modules of household appliances and automobile accessories.
In order to obtain a good visual effect and meet the requirements of long-term weather resistance, scratch resistance and the like, the automobile exterior product is usually required to be sprayed, the surface of a high polymer material is corroded to a certain extent by spraying, and the elongation at break of the conventional PC/PBT alloy material is obviously reduced after spraying.
Common PC/PBT alloy materials mainly use CL100 based on Saber and KU2 based on Bayer and are influenced by epidemic situations, and the two materials have certain influence on domestic supply and have higher cost.
Disclosure of Invention
In view of the above, the invention aims to overcome the defects in the prior art and provides a high-elongation spraying PC/PBT alloy material and a preparation method thereof.
In order to achieve the purpose, the technical scheme of the invention is realized as follows:
a high-elongation spraying PC/PBT alloy material is prepared from the following components in parts by weight:
Figure BDA0002752729850000021
preferably, the alloy material is prepared from the following components in parts by weight:
Figure BDA0002752729850000022
further, the PC resin is a medium-viscosity bisphenol A polycarbonate.
Further, the branched PC resin has a branching degree of 0.1 to 1.0 mol%.
Further, the PBT resin is medium-viscosity polybutylene terephthalate; the viscosity of the medium-viscosity polybutylene terephthalate is 0.9-1.1.
Further, the reactive toughening agent is an ethylene-acrylate terpolymer containing an epoxy functional group, and the epoxy functional group is Glycidyl Methacrylate (GMA).
Further, the toughening agent is an organic silicon type toughening agent with a core-shell structure, wherein the core is organic silicon/acrylate, and the shell is methyl methacrylate.
Further, the ester exchange inhibitor is disodium dihydrogen pyrophosphate.
Further, the antioxidant is a mixture of a hindered phenol antioxidant and a phosphite ester antioxidant; the lubricant is an ester lubricant.
The preparation method of the high-elongation spraying PC/PBT alloy material comprises the following steps:
(1) mixing the branched PC resin, the PBT resin, the reactive toughening agent, the ester exchange inhibitor, the antioxidant and the lubricant in a high-speed mixer for 2-3 minutes to obtain a premix;
(2) conveying the premix to a discharge hopper of a double-screw extruder, and mixing the premix with the viscose resin in the PC;
(3) and (3) melting, plasticizing and fully dispersing the mixture obtained in the step (2) in a double-screw extruder, extruding through a die of a machine head, drawing, cooling, pelletizing and homogenizing to obtain the high-elongation spraying PC/PBT alloy material.
Further, the process conditions of the twin-screw extruder in the step (3) are as follows: the temperature of the first zone is 140-;
the breaking elongation of the high-elongation sprayed PC/PBT alloy material is more than 30 percent after spraying. Is higher than the conventional PC/PBT alloy material, and can be used in the industries of automobiles and household appliances.
Compared with the prior art, the invention has the following advantages:
the high-elongation spraying PC/PBT alloy material disclosed by the invention adopts medium-viscosity PC resin, branched PC resin and medium-viscosity PBT resin as main materials, the toughness of the alloy is provided by polyolefin rubber of a terpolymer of reactive flexibilizer ethylene-acrylate, the compatibility of polyacrylate with PC and PBT is improved, the compatibility is improved by the reaction of epoxy groups and PBT end groups (carboxyl or hydroxyl), and the purposes of compatibilization and toughening of the PC/PBT alloy are further realized; the ester exchange inhibitor reduces ester exchange reaction in the extrusion and injection molding processes; when a product is injection-molded, the branched PC resin and the PBT resin form a compact PC-PBT copolymer network structure under the introduction condition of the reactive toughening agent, and the network structure improves the ductility of the paint and reduces excessive corrosion of a solvent in the paint to the surface of a base material in the paint spraying process, so that the retention rate of the elongation at break of the PC/PBT alloy material after spraying is improved.
The high-elongation sprayed PC/PBT alloy material disclosed by the invention can reduce the corrosion of paint on PC/PBT alloy products on the premise of ensuring paint performances such as paint adhesion and the like.
Detailed Description
Unless defined otherwise, technical terms used in the following examples have the same meanings as commonly understood by one of ordinary skill in the art to which the present invention belongs. The test reagents used in the following examples, unless otherwise specified, are all conventional biochemical reagents; the experimental methods are conventional methods unless otherwise specified.
The present invention will be described in detail with reference to examples.
The manufacturer of the middle sticky PC resin in the embodiment of the invention is Taiwan light-emitting, and the brand PC A2200;
the manufacturer of the branched PC resin in the embodiment of the invention is Sabic, and is called LEXAN BFL 2000;
the manufacturer of the PBT resin in the embodiment of the invention is Nantong star, and the trademark PBT 1100A;
the manufacturer of the reactive toughener in the embodiment of the invention is Shenyang Ketong plastic science and technology company, and the brand is KT-22;
the manufacturer of the toughening agent in the embodiment of the invention is Japanese Brillouin, brand MR-01;
the manufacturer of the ester exchange inhibitor in the embodiment of the invention is disodium dihydrogen pyrophosphate, and the manufacturer is Mitsui;
the antioxidant in the embodiment of the invention is a mixture of hindered phenol antioxidant and phosphite antioxidant, which is produced and provided by Ciba company;
the lubricant in the embodiment of the invention is pentaerythritol stearate which is produced and provided by LOZA company and is sold as GLYCOLUBE-P.
Example 1
A high-elongation spraying PC/PBT alloy material is prepared from the following components in parts by weight: 40.6 parts of PC resin, 10 parts of branched PC resin, 40 parts of PBT resin, 3 parts of reactive toughening agent, 5 parts of toughening agent, 0.5 part of ester exchange inhibitor, 0.3 part of antioxidant and 0.3 part of lubricant.
The preparation method of the high-elongation spraying PC/PBT alloy material comprises the following steps:
(1) mixing the branched PC resin, the PBT resin, the reactive toughening agent, the ester exchange inhibitor, the antioxidant and the lubricant in a high-speed mixer for 2-3 minutes to obtain a premix;
(2) conveying the premix to a discharge hopper of a double-screw extruder, and mixing the premix with the viscose resin in the PC;
(3) melting, plasticizing and fully dispersing the mixture obtained in the step (2) in a double-screw extruder, extruding through a die of a machine head, drawing, cooling, granulating and homogenizing to obtain the high-elongation spraying PC/PBT alloy material; the process conditions of the twin-screw extruder in the step (3) are as follows: the temperature of the first zone is 140-.
Example 2
A high-elongation spraying PC/PBT alloy material is prepared from the following components in parts by weight: 30.7 parts of PC resin, 20 parts of branched PC resin, 40 parts of PBT resin, 3 parts of reactive toughening agent, 5 parts of toughening agent, 0.5 part of ester exchange inhibitor, 0.3 part of antioxidant and 0.3 part of lubricant.
The preparation method of the high-elongation spray PC/PBT alloy material is the same as that of the embodiment 1.
Example 3
A high-elongation spraying PC/PBT alloy material is prepared from the following components in parts by weight: 35.7 parts of PC resin, 20 parts of branched PC resin, 35 parts of PBT resin, 3 parts of reactive toughening agent, 5 parts of toughening agent, 0.5 part of ester exchange inhibitor, 0.3 part of antioxidant and 0.3 part of lubricant.
The preparation method of the high-elongation spray PC/PBT alloy material is the same as that of the embodiment 1.
Example 4
A high-elongation spraying PC/PBT alloy material is prepared from the following components in parts by weight: 30.7 parts of PC resin, 30 parts of branched PC resin, 30 parts of PBT resin, 3 parts of reactive toughening agent, 5 parts of toughening agent, 0.5 part of ester exchange inhibitor, 0.3 part of antioxidant and 0.3 part of lubricant.
The preparation method of the high-elongation spray PC/PBT alloy material is the same as that of the embodiment 1.
Example 5
A high-elongation spraying PC/PBT alloy material is prepared from the following components in parts by weight: 45.7 parts of PC resin, 20 parts of branched PC resin, 25 parts of PBT resin, 3 parts of reactive toughening agent, 5 parts of toughening agent, 0.5 part of ester exchange inhibitor, 0.3 part of antioxidant and 0.3 part of lubricant. The process steps refer to example 1.
The preparation method of the high-elongation spray PC/PBT alloy material is the same as that of the embodiment 1.
Comparative example 1
The PC/PBT alloy material is prepared from the following components in parts by weight: 55.9 parts of PC (polycarbonate) middle adhesive resin, 35 parts of PBT (polybutylene terephthalate) resin, 3 parts of reactive toughening agent, 5 parts of toughening agent, 0.5 part of ester exchange inhibitor, 0.3 part of antioxidant and 0.3 part of lubricant.
The preparation method of the PC/PBT alloy material comprises the following steps:
(1) mixing PBT resin, a reactive toughening agent, a toughening agent, an ester exchange inhibitor, an antioxidant and a lubricant in a high-speed mixer for 2-3 minutes to obtain a premix;
(2) conveying the premix to a discharge hopper of a double-screw extruder, and mixing the premix with the viscose resin in the PC;
(3) melting, plasticizing and fully dispersing the mixture obtained in the step (2) in a double-screw extruder, extruding through a die of a machine head, drawing, cooling, granulating and homogenizing to obtain the high-elongation spraying PC/PBT alloy material; the process conditions of the twin-screw extruder in the step (3) are as follows: the temperature of the first zone is 140-.
Comparative example 2
The PC/PBT alloy material is prepared from the following components in parts by weight: 58.7 parts of PC (polycarbonate) middle adhesive resin, 35 parts of PBT (polybutylene terephthalate) resin, 5 parts of reactive toughener, 5 parts of toughener, 0.5 part of ester exchange inhibitor, 0.3 part of antioxidant and 0.3 part of lubricant.
The preparation method of the PC/PBT alloy material comprises the following steps:
(1) mixing PBT resin, a reactive toughening agent, a toughening agent, an ester exchange inhibitor, an antioxidant and a lubricant in a high-speed mixer for 2-3 minutes to obtain a premix;
(2) conveying the premix to a discharge hopper of a double-screw extruder, and mixing the premix with the viscose resin in the PC;
(3) melting, plasticizing and fully dispersing the mixture obtained in the step (2) in a double-screw extruder, extruding through a die of a machine head, drawing, cooling, granulating and homogenizing to obtain the high-elongation spraying PC/PBT alloy material; the process conditions of the twin-screw extruder in the step (3) are as follows: the temperature of the first zone is 140-.
Comparative example 3
The PC/PBT alloy material is prepared from the following components in parts by weight: 38.9 parts of PC middle adhesive resin, 20 parts of branched PC resin, 35 parts of PBT resin, 5 parts of toughening agent, 0.5 part of ester exchange inhibitor, 0.3 part of antioxidant and 0.3 part of lubricant.
(1) Mixing the branched PC resin, the PBT resin, the toughening agent, the ester exchange inhibitor, the antioxidant and the lubricant in a high-speed mixer for 2-3 minutes to obtain a premix;
(2) conveying the premix to a discharge hopper of a double-screw extruder, and mixing the premix with the viscose resin in the PC;
(3) melting, plasticizing and fully dispersing the mixture obtained in the step (2) in a double-screw extruder, extruding through a die of a machine head, drawing, cooling, granulating and homogenizing to obtain the high-elongation spraying PC/PBT alloy material; the process conditions of the twin-screw extruder in the step (3) are as follows: the temperature of the first zone is 140-.
Performance evaluation method and performance standard
Drying the products prepared in the examples 1-5 and the comparative examples 1-3 in a forced air oven at 100 ℃ for 4 hours, and then performing injection molding by using a plastic injection molding machine to obtain a standard sample plate with the thickness of 200mm multiplied by 140mm multiplied by 3mm, wherein the injection molding temperature is 260 ℃; spraying paint on the sample plate, selecting standard paint of Wal Ward for the paint, and adopting a three-spraying and one-drying process; cutting the sample plate without paint spraying and the sample plate after paint spraying into sample strips with standard length and width by a sample cutting machine according to the standard size; the specimens were tested for performance after being left at 23 ℃ for at least 24 hours at 50% relative humidity.
The product performance test method comprises the following steps:
tensile strength and elongation at break according to ISO 527, sample bar specification 5A, length 75mm, thickness 3mm, gauge length 20mm, tensile rate 50 mm/min;
the bending strength and the bending modulus are tested according to ISO 178 standard, the length is 80mm, the width is 10mm, the thickness is 3mm, and the bending rate is 2 mm/min;
the Charpy notch impact strength is tested according to the ISO 179 standard, the length is 80mm, the width is 10mm, the thickness is 3mm, and the notch type is A type;
the thermal deformation temperature is tested according to the ISO 75 standard, and the load is 0.45 MPa;
adhesion, tested according to ISO 2409 standard.
The results of the performance tests on each sample are shown in table 1.
Table 1 results of performance testing
Figure BDA0002752729850000111
Figure BDA0002752729850000121
Note: the adhesion value is 0-5, the grade 0 is the best, the grade 5 is the worst, and the grade is not acceptable to be more than or equal to 2.
As can be seen from table 2: compared with the comparative example, the PC/PBT alloy material prepared by the invention has a network structure formed by the reaction of the reactive toughening agent, the PBT resin and the macromolecules of the branched PC resin in the extrusion processing process, and the elongation at break after spraying is more than 40 percent and is far higher than that of the comparative example material, so that the prepared PC/PBT alloy material has excellent comprehensive performance.
By combining the data, the higher the PBT content is, the elongation at break is gradually reduced; the PBT content is too low, the solvent resistance is poor, and paint biting phenomenon is easy to occur in spray painting; in the invention, the embodiment 4 has optimal data, and the proportion of PC and PBT reaches balance, which is the core data of the invention.
The high-elongation PC/PBT alloy material prepared by the invention can be applied to the fields of automobiles, household appliances and the like, in particular to energy absorption modules such as air inlet grids of high-grade automobiles and the like.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.

Claims (10)

1. A high-elongation spraying PC/PBT alloy material is characterized in that: the alloy material is prepared from the following components in parts by weight:
Figure FDA0002752729840000011
2. the high elongation spray coated PC/PBT alloy material of claim 1, wherein: the PC resin is middle-viscosity bisphenol A polycarbonate.
3. The high elongation spray coated PC/PBT alloy material of claim 1, wherein: the branching degree of the branched PC resin is 0.1-1.0 mol%.
4. The high elongation spray coated PC/PBT alloy material of claim 1, wherein: the PBT resin is medium-viscosity polybutylene terephthalate; the viscosity of the medium-viscosity polybutylene terephthalate is 0.9-1.1.
5. The high elongation spray coated PC/PBT alloy material of claim 1, wherein: the reactive toughening agent is an ethylene-acrylate terpolymer containing an epoxy functional group, and the epoxy functional group is glycidyl methacrylate.
6. The high elongation spray coated PC/PBT alloy material of claim 1, wherein: the toughening agent is an organic silicon type toughening agent with a core-shell structure, wherein the core is organic silicon/acrylate, and the shell is methyl methacrylate.
7. The high elongation spray coated PC/PBT alloy material of claim 1, wherein: the ester exchange inhibitor is disodium dihydrogen pyrophosphate.
8. The high elongation spray coated PC/PBT alloy material of claim 1, wherein: the antioxidant is a mixture of hindered phenol antioxidant and phosphite ester antioxidant; the lubricant is an ester lubricant.
9. The method of preparing a high elongation spray coated PC/PBT alloy material of any of claims 1-8, wherein: the method comprises the following steps:
(1) mixing the branched PC resin, the PBT resin, the reactive toughening agent, the ester exchange inhibitor, the antioxidant and the lubricant in a high-speed mixer for 2-3 minutes to obtain a premix;
(2) conveying the premix to a discharge hopper of a double-screw extruder, and mixing the premix with the viscose resin in the PC;
(3) and (3) melting, plasticizing and fully dispersing the mixture obtained in the step (2) in a double-screw extruder, extruding through a die of a machine head, drawing, cooling, pelletizing and homogenizing to obtain the high-elongation spraying PC/PBT alloy material.
10. The method for preparing the high-elongation spray-coated PC/PBT alloy material according to claim 9, wherein the method comprises the following steps: the process conditions of the twin-screw extruder in the step (3) are as follows: the temperature of the first zone is 140-;
the breaking elongation of the high-elongation sprayed PC/PBT alloy material is more than 30 percent after spraying.
CN202011190830.7A 2020-10-30 2020-10-30 High-elongation sprayed PC/PBT alloy material and preparation method thereof Pending CN112341781A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114806124A (en) * 2022-03-31 2022-07-29 金发科技股份有限公司 Weather-resistant PC/polyester alloy material and preparation method and application thereof
WO2023020414A1 (en) * 2021-08-17 2023-02-23 金发科技股份有限公司 Green and environmentally-friendly polycarbonate alloy composition, and preparation method therefor and application thereof
CN114806124B (en) * 2022-03-31 2024-05-14 金发科技股份有限公司 Weather-resistant PC/polyester alloy material and preparation method and application thereof

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CN105820536A (en) * 2016-04-27 2016-08-03 天津金发新材料有限公司 High-fluidity, low-odor and shrinking percentage-adjustable flame-retardant PC/ABS composition
CN106674961A (en) * 2016-12-14 2017-05-17 上海锦湖日丽塑料有限公司 PC/PBT (Polycarbonate/Polybutylene Terephthalate) alloy material filled with high paint spraying yield talcum powder and preparation method thereof
CN106751683A (en) * 2016-12-27 2017-05-31 天津金发新材料有限公司 A kind of high fluidity, low stress PC/ABS compositions

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CN105820536A (en) * 2016-04-27 2016-08-03 天津金发新材料有限公司 High-fluidity, low-odor and shrinking percentage-adjustable flame-retardant PC/ABS composition
CN106674961A (en) * 2016-12-14 2017-05-17 上海锦湖日丽塑料有限公司 PC/PBT (Polycarbonate/Polybutylene Terephthalate) alloy material filled with high paint spraying yield talcum powder and preparation method thereof
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2023020414A1 (en) * 2021-08-17 2023-02-23 金发科技股份有限公司 Green and environmentally-friendly polycarbonate alloy composition, and preparation method therefor and application thereof
CN114806124A (en) * 2022-03-31 2022-07-29 金发科技股份有限公司 Weather-resistant PC/polyester alloy material and preparation method and application thereof
CN114806124B (en) * 2022-03-31 2024-05-14 金发科技股份有限公司 Weather-resistant PC/polyester alloy material and preparation method and application thereof

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