CN112336491B - Gizzard cutting and adenoma stomach integrated machine and method for cutting animal glands by using gizzard cutting and adenoma stomach integrated machine - Google Patents

Gizzard cutting and adenoma stomach integrated machine and method for cutting animal glands by using gizzard cutting and adenoma stomach integrated machine Download PDF

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Publication number
CN112336491B
CN112336491B CN202011253501.2A CN202011253501A CN112336491B CN 112336491 B CN112336491 B CN 112336491B CN 202011253501 A CN202011253501 A CN 202011253501A CN 112336491 B CN112336491 B CN 112336491B
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cutting
gland
animal
glands
tray
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CN112336491A (en
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朱学伟
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Abstract

The invention discloses a gizzard cutting and adenoma stomach integrated machine and a method for cutting animal glands by adopting the gizzard cutting and adenoma stomach integrated machine, comprising a conveying unit, a first cutting unit and a second cutting unit, wherein the integrated machine also comprises a lower collision block, a tail collision block and a penetrating rod; the conveying unit is used for rotating the tray and transporting glands; a first cutting unit for cutting the gland duct; a lower ram for rotating the gland by 90 °; the middle of the penetrating rod is provided with an arc-shaped positioning groove with a fixed depth, and the positioning groove is always collinear with the center of the columnar penetrating groove of the rotating tray; the second cutting unit is used for compacting the gland and sectioning the gland from the center; the tail collision block is used for rotating the empty tray by 90 degrees to return to the original position so as to place the gland body again for cutting; only the glands need to be placed in the tray, the glands are sequentially cut off and split in the middle along with the operation of the machine, and the split glands are carried along with the tray to leave the machine, so that the glands can be collected in a concentrated manner, and the subsequent glands can be cleaned and treated conveniently.

Description

Gizzard cutting and adenoma stomach integrated machine and method for cutting animal glands by using gizzard cutting and adenoma stomach integrated machine
Technical Field
The invention relates to the technical field of animal gland cutting, in particular to a gizzard cutting and adenoma stomach integrated machine.
Background
Glands refer to tissues of an animal body or human body which are capable of producing a particular substance, mainly a hormone, which is transported to the body or exocrine glands by blood, and when the glands of animals are treated in some livestock processing factories, the glands on the glands are required to be excised and then subjected to subsequent treatment steps.
In the prior art, the gland duct on the animal gland is required to be cut, the gland duct on the animal gland is cut so as to be convenient for carrying out the subsequent cleaning or cooking process, the common processing method is manual processing, the cutting method is generally based on the cognition of the position and the cutting specification of the gland duct on the animal gland, the requirements on the quantity and the proficiency of workers are very high for a large number of animal gland cutting processing works, the manual processing efficiency is lower than the machine processing efficiency, the time and the labor are consumed, and the processing effect of each animal gland is difficult to ensure.
Disclosure of Invention
The invention aims to solve the problems and discloses a gizzard and stomach cutting integrated machine which comprises a conveying unit, a first cutting unit and a second cutting unit;
The conveying unit is used for conveying the animal glands to the first cutting unit and the second cutting unit in sequence;
The first cutting unit is positioned above the conveying unit and is used for rotary cutting of the gland duct of the animal;
The second cutting unit is positioned at the end part of the conveying unit and is used for fixing and splitting the animal gland body after the gland pipe is cut from the middle part.
Preferably, the conveying unit comprises a frame, two ends of the frame are respectively connected with a driving shaft and a driven shaft in a rotating manner, the outer side of the driving shaft is connected with a driving wheel in a matched manner, the outer side of the driven shaft is connected with a driven wheel in a matched manner, one end of the driving shaft is connected with a worm gear reducer which is fixedly connected in a speed reducer cover on the outer side of the frame, the driving wheel and the outer side of the driven wheel are in transmission connection with a drag chain, one side, far away from the driving wheel, of the drag chain is sequentially connected with chain plates in a matched manner, the chain plate rings are arranged into chain plate belts, and two ends of the chain plates are fixedly connected with a tray structure through fasteners;
A penetrating rod is fixed inside the frame, a positioning groove is formed in the penetrating rod, and a second cutting knife rotates in the positioning groove.
Preferably, the first cutting unit comprises a baffle, a knife assembly vertical plate and a mounting plate, the components are sequentially and fixedly connected, the baffle is connected with a chute through a front connecting buckle plate, one end of the chute, far away from the baffle, is fixed with a front baffle ring cover through a rear connecting buckle plate, a first speed regulating motor is fixed on the upper side of the mounting plate, a knife assembly vertical plate is fixed on the lower side of the mounting plate, the output end of the first speed regulating motor is matched and connected with a fifth synchronous wheel, the outer wall of the fifth synchronous wheel is in transmission connection with a sixth synchronous wheel through a third belt, the inner side of the knife assembly vertical plate is rotationally connected with a first cutter shaft, the outer side of the middle part of the first cutter shaft is matched and clamped with the sixth synchronous wheel, and the first cutter shaft extends out of two sides of the knife assembly vertical plate and is fixedly connected with a first cutter.
Preferably, a lower collision block is arranged in the frame, the lower collision block is positioned in the chain plate belt and close to one side of the driving wheel, and one end of the upper bracket close to the driven wheel is fixedly connected with a tail collision block.
Preferably, the second cutting unit comprises a transmission structure and a pressing cutting structure, the transmission structure comprises a mounting main board, a bearing seat plate is fixed on the lower side of the mounting main board, two first speed regulating motors are fixed on the upper side of the mounting main board, the output ends of the two first speed regulating motors are respectively connected with a first synchronous wheel and a second synchronous wheel in a matched mode, and the outer sides of the first synchronous wheel and the second synchronous wheel are respectively connected with a third synchronous wheel and a fourth synchronous wheel in a transmission mode through a first belt and a second belt.
Preferably, the pressing and cutting structure comprises a rough belt shaft and a second cutter shaft, wherein the rough belt shaft is matched and clamped on the inner wall of the third synchronous wheel, the rough belt wheel fixedly connected with two sides of the extending bearing seat plate is in transmission connection with the rough belt driven wheel through pressing a rough belt, a rough belt driven shaft is matched and clamped on the inner wall of the rough belt driven wheel, the second cutter shaft is matched and clamped on the inner wall of the fourth synchronous wheel, and a second cutter is fixedly connected with two sides of the extending bearing seat plate.
Preferably, the gizzard cutting and adenoma stomach integrated machine further comprises a main cover plate, a receiving hopper and a gland supporting plate;
the main cover plate is sleeved on the outer sides of the first cutting unit and the second cutting unit;
The receiving hopper is arranged at the end head of the frame and is close to the second cutting unit;
The gland duct conveying unit is connected to the lower side of the frame through a hanging frame, the gland duct conveying unit comprises a conveying frame, two ends of the conveying frame are rotatably connected with a driving roller and a driven roller, a conveying belt is paved on the outer sides of the driving roller and the driven roller in a tensioning mode, and one end, extending out of the conveying frame, of the driving roller is connected with the output end of the second speed regulating motor.
Preferably, the outer side wall of the chain plate belt is provided with a protection frame consisting of a rear baffle ring cover, a lower supporting plate, a front baffle ring cover and an upper supporting plate, and the rear baffle ring cover and the front baffle ring cover are respectively and correspondingly arranged at the outer sides of the driving wheel and the driven wheel.
Preferably, the tray structure comprises a tray, a tray fixing plate and a rotating shaft, wherein the rotating shaft comprises a first table body, a second table body and a long-strip boss, the rotating shaft is fixedly connected to the middle part of the tray fixing plate through the first table body, a bearing is arranged on the outer rotating side of the second table body, a tray bearing cover is arranged on the outer side of the bearing, and a tray fixing piece is fixedly clamped on the outer side of the long-strip boss;
The tray center has seted up the column and has walked the groove, and the diameter in column walks the groove is greater than the external diameter of wearing the pole, and the both sides symmetry in column walks the groove is equipped with the stopper.
A method for cutting animal glands, which adopts the integrated machine and comprises the following operation steps:
S1: placing the animal gland on the conveying unit in a gland duct upward mode, and starting the conveying unit until the animal gland reaches the position right below the first cutting unit;
S2: starting a first cutting unit, and cutting off the gland duct in the animal gland body in a rotating way;
s3: starting the conveying unit until the animal gland of the cut gland duct reaches the position right below the second cutting unit;
s4: the second cutting unit is started, and the animal gland body of the cut gland pipe is further split from the middle.
The gizzard cutting and adenoma stomach integrated machine adopting the technical scheme of the invention has the following beneficial effects: when the invention is used for animal gland treatment, manual cutting treatment of animal glands one by one is not needed, the animal glands are only needed to be placed and clamped in the tray, the cutting knife is used for carrying out gland duct cutting treatment on the animal glands in sequence along with the operation of a machine, the rotating of the tray structure of the clamped animal glands is used for enabling the animal glands to be rotationally adjusted, the animal glands are cut off from the middle part along with the operation of penetrating rods and compressing rough belts, and the cut animal glands are taken away from the machine along with the advancing of chain plate belts, so that the cut animal glands can be collected in a concentrated mode, and the cleaning or treatment work inside and outside the following animal glands is facilitated.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a top view of the present invention;
FIG. 3 is a cross-sectional view at E-E;
FIG. 4 is an enlarged view at A;
FIG. 5 is an enlarged view at B;
FIG. 6 is an enlarged view at C;
FIG. 7 is an enlarged view at D;
Fig. 8 is a left side view of the second cutting unit;
FIG. 9 is a bottom view of the second cutting unit;
FIG. 10 is a schematic view of an glandular tube delivery unit;
FIG. 11 is a schematic view of a structure in which two pallets are symmetrically mounted on a link plate;
FIG. 12 is a front view of the tray structure;
FIG. 13 is a cross-sectional view at F-F;
FIG. 14 is a schematic view of an electric cutter;
In the figure: 1. the conveying unit, 11, the frame, 111, the penetrating rod, 112, the positioning groove, 113, the lower collision block, 114, the front connecting buckle plate, 115, the chute, 116, the rear connecting buckle plate, 117, the gland support plate, 118, the receiving hopper, 119, the main cover plate, 12, the driving shaft, 13, the driven shaft, 14, the driving wheel, 15, the driven wheel, 16, the worm gear reducer, 17, the speed reducer cover, 18, the drag chain, 19, the chain plate, 2, the first cutting unit, 21, the baffle, 22, the knife assembly plate, 23, the mounting plate, 25, the fifth synchronous wheel, 26, the third belt, 27, the sixth synchronous wheel, 28, the first knife shaft, 29, the first cutting knife, 3, the second cutting unit, 31, the transmission structure, 311, the mounting main plate, 312, the bearing seat plate, 313, the first synchronous wheel, 314, the second synchronous wheel, 315, the first belt, 316, the second belt, 317, the third synchronous wheel, 318, the fourth synchronous wheel, 319, second cutter 32, pressing cutting structure, 321, belt shaft, 322, second cutter shaft, 323, belt pulley, 324, pressing belt, 325, belt driven pulley, 4, chain plate, 41, fender bracket, 411, rear baffle ring cover, 412, lower plate, 413, front baffle ring cover, 414, upper bracket, 415, tail bump, 5, tray structure, 51, tray, 511, column-shaped passing groove, 513, stopper, 52, tray fixing plate, 53, rotating shaft, 531, first stage, 532, second stage, 533, long boss, 534, bearing, 535, tray bearing cover, 536, tray fixing piece, 6, lifting column, 7, first speed regulating motor, 71, second speed regulating motor, 8, pendant, 9, gland pipe transmission unit, 91, conveying frame, 92, driving roller, 93, driven roller, 94, conveying belt, 10, electric cutter, 101, mounting plate, 102. the automatic cutting machine comprises a cutting knife rest 103, a sliding groove 104, a cutting knife shaft 105, a clamping piece 106, a cutting knife 107, a linkage rod 108, a starting wheel 109 and a rotating motor.
Detailed Description
The invention is further illustrated below with reference to examples.
Example 1
According to the description, as shown in fig. 1-7, comprises a conveying unit 1, a first cutting unit 2 and a second cutting unit 3;
the conveying unit 1 is used for conveying animal glands to the first cutting unit 2 and the second cutting unit 3 in sequence;
The first cutting unit 2 is positioned above the conveying unit 1 and is used for rotary cutting of the gland duct of the animal;
The second cutting unit 3 is positioned at the end part of the conveying unit 1 and is used for fixing the animal gland body after the gland tube is cut and splitting the animal gland body from the middle part;
The conveying unit 1 comprises a frame 11, two ends of the frame 11 are respectively connected with a driving shaft 12 and a driven shaft 13 in a rotating mode, the outer side of the driving shaft 12 is connected with a driving wheel 14 in a matched mode, the outer side of the driven shaft 13 is connected with a driven wheel 15 in a matched mode, one end of the driving shaft 12 is connected with a worm gear reducer 16, the worm gear reducer 16 is fixedly connected in a speed reducer cover 17 on the outer side of the frame 11, the driving wheel 14 and the outer side of the driven wheel 15 are in transmission connection with a drag chain 18, one side, far from the driving wheel 14, of the drag chain 18 is sequentially connected with a chain plate 19 in a matched mode, the chain plate 19 is arranged to form a chain plate belt 4 in a surrounding mode, two ends of the chain plate 19 are fixedly connected with a tray structure 5 through fasteners, and the second cutting unit 3 is connected above the conveying unit 1 through a lifting column 6 in a threaded mode;
A large number of animal glands can be poured into the chute 115 so as to be placed on the animal glands, all motors on the integrated machine are turned on to enable the animal glands to operate, the animal glands are placed in the tray structure 5 according to a specified direction, the worm gear reducer 16 drives the driving shaft 12 to drive the driving wheel 14 to rotate, the driven wheel 15 at the other end of the rack 11 is driven to rotate, the clamping groove is arranged at the outer side of the driving wheel 14 and is used for being clamped with the drag chain 18, the drag chain 18 can realize circular transmission so as to drive the tray structure 5 to transmit, when the tray structure 5 is transmitted to the first cutting unit 2, the first cutting knife 29 on the first cutting unit 2 rotates to cut glands on the animal glands, and the cut glands fall onto the gland support plate 117 and roll down to the gland transmission unit 9;
according to the description, as shown in fig. 10, a conveyor belt 94 is tensioned between a driving roller 92 and a driven roller 93, and the driving roller 92 rotates along with the start of a gland duct transmission unit 9, the conveyor belt 94 tensioned thereon continuously rolls, and cut glands dropped thereon are conveyed to one side for centralized collection;
According to the description, as shown in fig. 11-13, after the tray structure 5 is subjected to the cutting operation of the first cutting unit 2, the internal animal glands are supported to continue to be driven, the tray 51 in the tray structure 5 is fixedly connected with the tray fixing plate 52 through the fastening pieces, the tray bearing covers 535 and the chain plates 19 are fixed through the fastening pieces, the tray structure 5 is symmetrically fixed at two ends of the chain plates 19, and the cutting parts of the first cutting unit 2 and the second cutting unit 3 are symmetrically designed, so that the simultaneous treatment operation of the two animal glands is realized, the tray fixing pieces 536 are pushed to rotate anticlockwise by 90 degrees along with the transmission of the chain plates 19, the tray structure 5 is moved to be in contact with the lower collision block 113, and the tray fixing pieces 536 are also rotated along with the tray fixing plates 52 connected through the rotating shafts 53, so that the animal glands rotate anticlockwise by 90 degrees and enter the second cutting unit 3;
8-9 in the second cutting unit 3, the speed regulating motor 7 drives the first synchronous wheel 313 and the second synchronous wheel 314 to rotate, and drives the third synchronous wheel 317 and the fourth synchronous wheel 318 to rotate through the tensioning transmission of the first belt 315 and the second belt 316, so that the rough belt shaft 321 where the third synchronous wheel 317 is positioned rotates, and the rough belt wheels 323 and the rough belt driven wheels 325 which are arranged at two ends of the rough belt shaft 321 are together tensioned with the pressing rough belt 324, so that the pressing rough belt 324 also carries out constant-speed equidirectional transmission; the second cutter shafts 322 where the fourth synchronizing wheels 318 are positioned synchronously rotate, and the second cutters 319 connected with the two ends of the second cutter shafts 322 also perform constant-speed equidirectional rotation cutting;
When the animal gland moves to the position of the compressing rough belt 324 along with advancing, the animal gland is compressed by the compressing rough belt 324 to the side close to the tray 51 gradually, then the penetrating rod 111 is penetrated in from the columnar penetrating groove 511 on the tray 51, the animal gland is cut from the middle by the rotation of the second cutting knife 319, and finally the animal gland gradually drops to the receiving hopper 118 along with advancing, so that the processed animal gland can be collected in a concentrated way;
According to the description, as shown in fig. 5, the tray structure 5 without the filler in the falling animal gland moves from the middle of the frame 11 to the side close to the driven wheel 15 along with the circular rotation of the chain plate belt 4, when the tray structure 5 moves to contact with the tail collision block 415, the tray 51 contacts with the tail collision block 415, and the tray 51 rotates clockwise by 90 degrees along with contact collision, namely, the tray structure 5 is reset to the state for placing animal glands, so that the animal glands can be placed again, and the animal glands can be quickly reset mechanically and reused.
Example 2
When the invention is put into a certain animal gland processing factory for use, animal glands to be processed are put into the chute 115 when the invention is used for processing animal glands, two tray structures 5 are arranged at two ends of the chain plate 19, 1 animal gland is placed in each tray 51, a machine power supply is started, an operator takes out the animal glands from the chute 115, the animal glands are sequentially placed along the conveying direction of the chain plate belt 4 (from the main driving wheel 14 to the driven wheel 15), after the animal glands pass through the first cutting unit 2, the first cutting knife 29 cuts off glands of the animal glands, the glands roll to the gland support plate 117 and the gland transmission unit 9 in sequence, the conveyor belt 94 conveys the cut glands to one side, the animal glands after the gland is cut off are moved between the first cutting unit 2 and the second cutting unit 3, when the lower collision block 113 is located in the interval, the lower collision block 113 contacts with the tray fixing piece 536 near the outer side of the frame 11, the tray structures 5 at the two ends of the chain plate 19 rotate 90 degrees to support animal glands (from the inner side of the frame 11 to the outer side of the frame 11), the animal glands continue to travel into the second cutting unit 3, the animal glands are compressed by the compressed rough belt 324 to be completely contacted and clamped with the limiting block 513, then the penetrating rod 111 penetrates through the middle part, the second cutting knife 319 begins to cut the animal glands along the axial direction of the penetrating rod 111 until the animal glands are cut along the direction, the cut animal glands fall into the receiving hopper 118 along with the chain plate belt 4, the collecting box is used for collecting the animal glands, the tray structures 5 are separated from the bottom of the animal glands and are transmitted to the driven wheel 15 side from the bottom, and are transmitted to contact with the tail collision block 415, the tail collision block 415 contacts with the tray 51 near the center of the frame 11 and collides, the tray 51 rotates again (from the outer side of the frame 11 to the inner side of the frame 11), the initial position of the tray structure 5 is restored, and animal glands can be filled into the interior again for treatment.
Example 3
This example employs the specific procedure of example 2, wherein:
The worm gear reducer 16 connected with the driving shaft 12 is a RV series worm gear reducer, and the speed regulating motor 7 is a 120W speed regulating motor;
three blank link plates 19 without the tray structure 5 are arranged between every two link plates 19 with the tray structure 5 on the link plate belt 4 at intervals;
Two sides of the integrated machine are respectively provided with an operator;
Processing results: the processing efficiency is improved by adopting the processing scheme with the configuration, workers can be matched with the conveying speed of the conveying unit 1, animal glands are placed on the tray structure 5 of each cutting unit, the time for processing 1000 animal glands is 8 minutes, the animal glands processing qualification rate reaches 95.6%, and the processing efficiency reaches 84% of the expected efficiency.
Example 4
This example employs the specific procedure of example 2, wherein:
The worm gear reducer 16 connected with the driving shaft 12 is a RV series worm gear reducer, and the speed regulating motor 7 is a 120W speed regulating motor;
Two blank link plates 19 without the tray structure 5 are arranged between every two link plates 19 with the tray structure 5 on the link plate belt 4 at intervals;
Two sides of the integrated machine are respectively provided with an operator;
processing results: the processing scheme with the configuration has higher processing efficiency, the workers can match the conveying speed of the conveying unit 1, animal glands are placed on the tray structure 5 of each cutting unit, the time for processing 1000 animal glands is 5 minutes, the animal gland processing qualification rate reaches 94.7%, and the processing efficiency reaches 94% of the expected efficiency;
In addition, the difference between embodiment 3 and this implementation is that the placement density of the tray structure 5 in embodiment 3 is smaller than that in this embodiment, and under the condition that the operator can fully match the working speed of the machine, the space between every two chain plates 19 with the tray structure 5 installed on the chain plate belt 4 is provided with the installation density of two blank chain plates 19 without the tray structure 5 installed, so that not only the qualification rate of the gizzard-cutting and stomach-cutting integrated machine on animal gland treatment can be ensured, but also the cutting treatment efficiency of the machine can be effectively improved.
Example 5
This example employs the specific procedure of example 2, wherein:
The worm gear reducer 16 connected with the driving shaft 12 is a RV series worm gear reducer, and the speed regulating motor 7 is a 120W speed regulating motor;
Two blank link plates 19 without the tray structure 5 are arranged between every two link plates 19 with the tray structure 5 on the link plate belt 4 at intervals;
Two sides of the integrated machine are respectively provided with an operator;
processing results: the processing scheme with the configuration has higher processing efficiency, the workers can match the conveying speed of the conveying unit 1, animal glands are placed on the tray structure 5 of each cutting unit, the processing time for processing 5000 animal glands is 22 minutes, the processing qualification rate of the animal glands reaches 95.3%, and the processing efficiency reaches 96% of the expected efficiency;
In addition, the difference between the example 4 and the present example is that the number of animal glands treated in the present example is 5 times the number of animal glands treated in the example 4, and the treatment time of the example 5 is t1, the treatment time of the example 4 is: t2 is t1<5t2, and the data show that the unit time used for treating a plurality of animal glands by using the gizzard cutting and splitting integrated machine is smaller than the unit time used for treating a plurality of animal glands, so the gizzard cutting and splitting integrated machine has a great advantage when treating a plurality of animal glands.
Comparative example 1
In the comparative example, the first cutting unit is replaced by an electric cutting knife, and the specific mode is as follows:
The electric cutting knife 10 comprises a cutting knife mounting plate 101 and a cutting knife rest 102, wherein a sliding groove 103 is formed in the cutting knife rest 102, a cutting knife shaft 104 is connected to the inner side wall surface of the sliding groove 103 in a sliding manner, cutting knives 106 are fixedly connected to the two ends of the cutting knife shaft 104 through clamping pieces 105, the middle part of the cutting knife shaft 104 is connected with the outer side of a starting wheel 108 through a linkage rod 107, and the inner part of the starting wheel 108 is electrically connected with a rotating motor 109;
As shown in fig. 14 of the specification, along with the start of the rotating motor 109, the rotating motor 109 drives the start wheel 108 to rotate, and along with the rotation, one end of the linkage rod 107 connected with the start wheel 108 through the rotating pile moves circumferentially, and the other end of the linkage rod 107 pulls the cutter shaft 104 to slide up and down in the sliding groove 103 in a reciprocating manner, so that the cutters 106 connected with the two ends of the cutter shaft 104 perform up and down reciprocating cutting operation;
An animal gland processing plant uses an electric cutting knife 10 to cut the gland duct of the animal gland, and two blank chain plates 19 without the tray structure 5 are arranged between every two chain plates 19 with the tray structure 5 on the chain plate belt 4;
animal glandular treatment results: when the gland is cut, the cutting knife 106 cuts the gland from top to bottom, the cutting knife 106 cuts the gland incompletely during cutting, so that the phenomenon of gland residue is caused, compared with the cutting mode of the first cutting knife 29 rotating in the first cutting unit 2, the effect of the cutting knife 106 on treating the gland is poor, the time for treating 1000 animal glands is 8 minutes, the treatment qualification rate of the animal glands reaches 47.2%, and the treatment efficiency reaches 87.3% of the expected efficiency.
In summary, the first cutting unit is used as the optimal choice.
Comparative example 2
The comparison example is an animal gland comparison of an animal gland artificial treatment and gizzard cutting and stomach cutting integrated machine, and the concrete mode is as follows:
When the artificial treatment is used, an operator holds the animal gland by hand, the other hand uses a cutting knife to enucleate and cut off the gland duct, the animal gland is placed on a chopping board after the gland duct is cut off, the animal gland position is fixed by hand, and the animal gland is cut off from the middle part by using the knife;
Animal glandular treatment results: in the treatment of the animal glands of comparative example 2, 2 operators who are provided with operation procedures but are not skilled in the operation methods, the situations of incomplete gland cutting, incomplete animal gland cutting, excessive animal gland cutting to separation and the like occur, so that the animal glands cannot reach the unified treatment specification, the time for treating 1000 animal glands is 54 minutes, the treatment qualification rate of the animal glands reaches 62.1%, and the treatment efficiency reaches 0.13% of the expected efficiency of the gizzard-cutting and adeno-stomach integrated machine.
Comparative example 3
The comparison example is an animal gland comparison of an animal gland artificial treatment and gizzard cutting and stomach cutting integrated machine, and the concrete mode is as follows:
When the artificial treatment is used, an operator holds the animal gland by hand, the other hand uses a cutting knife to enucleate and cut off the gland duct, the animal gland is placed on a chopping board after the gland duct is cut off, the animal gland position is fixed by hand, and the animal gland is cut off from the middle part by using the knife;
Animal glandular treatment results: the total treatment time of 1000 animal glands is 33 minutes when 2 skilled operators are provided, the animal gland treatment qualification rate reaches 83%, and the treatment efficiency reaches 0.25% of the expected efficiency of the gizzard-cutting and adeno-stomach-cutting integrated machine.
Comparative example 4
The comparison example is an animal gland comparison of an animal gland artificial treatment and gizzard cutting and stomach cutting integrated machine, and the concrete mode is as follows:
When the artificial treatment is used, an operator holds the animal gland by hand, the other hand uses a cutting knife to enucleate and cut off the gland duct, the animal gland is placed in a clamping piece for fixing the animal gland after the gland duct is cut off, the position of the animal gland is stabilized with the aid of the hand, and the animal gland is cut off from the middle part by using a cutter;
Animal glandular treatment results: 1000 animal glands are processed by 2 skilled operators for 21 minutes, the animal gland processing qualification rate reaches 87%, and the processing efficiency reaches 0.31% of the expected efficiency of the gizzard cutting and adeno-stomach integrated machine.
In conclusion, when the gizzard cutting and gland cutting integrated machine is used for treating animal glands, the animal gland treatment efficiency can be effectively improved, the treatment qualification rate of the animal glands is high, the rejection rate is low, the requirements on operators are reduced, the tray structure for supporting the animal glands can be properly proportioned according to actual requirements, and the work efficiency is improved while the labor cost is reduced.
The above embodiments are provided to illustrate the technical concept and features of the present invention and are intended to enable those skilled in the art to understand the content of the present invention and implement the same, and are not intended to limit the scope of the present invention. All equivalent changes or modifications made in accordance with the spirit of the present invention should be construed to be included in the scope of the present invention.

Claims (6)

1. The gizzard and adenoma stomach cutting integrated machine is characterized by comprising a conveying unit (1), a first cutting unit (2) and a second cutting unit (3);
The conveying unit (1) is used for conveying animal glands to the first cutting unit (2) and the second cutting unit (3) in sequence;
the first cutting unit (2) is positioned above the conveying unit (1) and is used for rotary cutting of animal gland ducts;
the second cutting unit (3) is positioned at the end part of the conveying unit (1) and is used for fixing the animal gland body after the gland tube is cut and splitting the animal gland body from the middle part;
The conveying unit (1) comprises a frame (11), a driving shaft (12) and a driven shaft (13) are respectively connected to two ends of the frame (11) in a rotating mode, a driving wheel (14) is connected to the outer side of the driving shaft (12) in a matched mode, a driven wheel (15) is connected to the outer side of the driven shaft (13) in a matched mode, a worm gear reducer (16) is connected to one end of the driving shaft (12), the worm gear reducer (16) is fixedly connected to a speed reducer cover (17) on the outer side of the frame (11), a drag chain (18) is connected to the outer side of the driving wheel (14) in a transmission mode, a chain plate (19) is connected to one side, away from the driving wheel (14), of the drag chain in a matched mode in sequence, the chain plate (19) is arranged to form a chain plate belt (4), and two ends of the chain plate (19) are fixedly connected with a tray structure (5) through fasteners;
A penetrating rod (111) is fixed in the frame (11), a positioning groove (112) is formed in the penetrating rod (111), and a second cutting knife (319) is rotated in the positioning groove (112);
The second cutting unit (3) comprises a transmission structure (31) and a pressing cutting structure (32), the transmission structure (31) comprises a mounting main board (311), a bearing seat board (312) is fixed on the lower side of the mounting main board (311), two first speed regulating motors (7) are fixed on the upper side of the mounting main board, the output ends of the two first speed regulating motors (7) are respectively connected with a first synchronous wheel (313) and a second synchronous wheel (314) in a matched mode, and the outer sides of the first synchronous wheel (313) and the second synchronous wheel (314) are respectively connected with a third synchronous wheel (317) and a fourth synchronous wheel (318) in a transmission mode through a first belt (315) and a second belt (316);
the pressing and cutting structure (32) comprises a rough belt shaft (321) and a second cutter shaft (322), the rough belt shaft (321) is matched and clamped on the inner wall of a third synchronous wheel (317), rough belt wheels (323) fixedly connected with two sides of a bearing seat plate (312) extend out and are in transmission connection with rough belt driven wheels (325) through pressing rough belts (324), rough belt driven shafts (13) are matched and clamped on the inner side walls of the rough belt driven wheels (325), the second cutter shaft (322) is matched and clamped on the inner wall of a fourth synchronous wheel (318), and second cutting cutters (319) are fixedly connected with two sides of the bearing seat plate (312);
The tray structure (5) comprises a tray (51), a tray fixing plate (52) and a rotating shaft (53), wherein the rotating shaft (53) comprises a first platform body (531), a second platform body (532) and a strip boss (533), the rotating shaft (53) is fixedly connected to the middle part of the tray fixing plate (52) through the first platform body (531), a bearing (534) is arranged on the outer side of the second platform body (532) which rotates, a tray bearing cover (535) is arranged on the outer side of the bearing (534), and a tray fixing piece (536) is fixedly clamped on the outer side of the strip boss (533);
The center of the tray (51) is provided with a columnar passing groove (511), the diameter of the columnar passing groove (511) is larger than the outer diameter of the penetrating rod (111), and two sides of the columnar passing groove (511) are symmetrically provided with limiting blocks (513).
2. The gizzard cutting and adenoma stomach integrated machine according to claim 1, characterized in that, the first cutting unit (2) comprises a baffle (21), a knife assembly vertical plate (22) and a mounting plate (23), just baffle (21), knife assembly vertical plate (22) and mounting plate (23) are fixed connection in proper order, baffle (21) are connected with chute (115) through preceding connection buckle (114), one end of baffle (21) is kept away from in chute (115) is fixed with preceding baffle ring cover (413) through back connection buckle (116), the upside of mounting plate (23) is fixed with first speed regulating motor (7), and the downside is fixed with knife assembly vertical plate (22), the output cooperation of first speed regulating motor (7) is connected with fifth synchronizing wheel (25), and the outer wall of fifth synchronizing wheel (25) is connected with sixth synchronizing wheel (27) transmission through third belt (26), the inboard rotation of knife assembly vertical plate (22) is connected with first arbor (28), the middle part outside cooperation joint of first arbor (28) has sixth synchronizing wheel (27), first arbor (29) are connected with knife assembly (28) to stretch out.
3. The gizzard and stomach cutting integrated machine according to claim 2, wherein the outer side wall of the chain plate belt (4) is provided with a protection frame (41) consisting of a rear baffle ring cover (411), a lower supporting plate (412), a front baffle ring cover (413) and an upper bracket (414), and the rear baffle ring cover (411) and the front baffle ring cover (413) are respectively correspondingly arranged on the outer sides of a driving wheel (14) and a driven wheel (15).
4. The gizzard and stomach cutting integrated machine according to claim 3, wherein a lower collision block (113) is arranged in the frame (11), the lower collision block (113) is positioned on one side, close to the driving wheel (14), of the inner part of the chain plate belt (4), and a tail collision block (415) is fixedly connected to one end, close to the driven wheel (15), of the upper bracket (414).
5. The gizzard-stomach cutting integrated machine according to claim 1, further comprising a main cover plate (119), a receiving hopper (118) and a gland plate (117);
the main cover plate (119) is sleeved on the outer sides of the first cutting unit (2) and the second cutting unit (3);
the receiving hopper (118) is arranged at the end of the frame (11) and is close to the second cutting unit (3);
The gland duct conveying unit (9) is connected to the lower side of the frame (11) through the hanging frame (8), the gland duct conveying unit (9) comprises a conveying frame (91), two ends of the conveying frame (91) are rotatably connected with a driving roller (92) and a driven roller (93), a conveying belt (94) is paved on the outer side of the driving roller (92) and the outer side of the driven roller (93) in a tensioning mode, and one end of the driving roller (92) extending out of the conveying frame (91) is connected with the output end of the second speed regulating motor (71).
6. A method for cutting animal glands, characterized in that an integrated machine according to any one of claims 1 to 5 is used, said method comprising the following operative steps:
S1: placing the animal gland on the conveying unit in a gland duct upward mode, and starting the conveying unit until the animal gland reaches the position right below the first cutting unit;
S2: starting a first cutting unit, and cutting off the gland duct in the animal gland body in a rotating way;
s3: starting the conveying unit until the animal gland of the cut gland duct reaches the position right below the second cutting unit;
s4: the second cutting unit is started, and the animal gland body of the cut gland pipe is further split from the middle.
CN202011253501.2A 2020-11-11 Gizzard cutting and adenoma stomach integrated machine and method for cutting animal glands by using gizzard cutting and adenoma stomach integrated machine Active CN112336491B (en)

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CN202011253501.2A CN112336491B (en) 2020-11-11 Gizzard cutting and adenoma stomach integrated machine and method for cutting animal glands by using gizzard cutting and adenoma stomach integrated machine

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Application Number Priority Date Filing Date Title
CN202011253501.2A CN112336491B (en) 2020-11-11 Gizzard cutting and adenoma stomach integrated machine and method for cutting animal glands by using gizzard cutting and adenoma stomach integrated machine

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CN112336491A CN112336491A (en) 2021-02-09
CN112336491B true CN112336491B (en) 2024-07-16

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN207125241U (en) * 2017-05-26 2018-03-23 杜邦 Fowl gizzard tapping machine and fowl gizzard open device
CN210809069U (en) * 2019-09-18 2020-06-23 沈阳阿勒泰食品机械有限公司 A novel cutting equipment for cutting glandular stomach
CN214073727U (en) * 2020-11-11 2021-08-31 朱学伟 Gizzard and glandular stomach cutting integrated machine

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN207125241U (en) * 2017-05-26 2018-03-23 杜邦 Fowl gizzard tapping machine and fowl gizzard open device
CN210809069U (en) * 2019-09-18 2020-06-23 沈阳阿勒泰食品机械有限公司 A novel cutting equipment for cutting glandular stomach
CN214073727U (en) * 2020-11-11 2021-08-31 朱学伟 Gizzard and glandular stomach cutting integrated machine

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