CN112327755A - Automatic frame identification method for die carrier - Google Patents

Automatic frame identification method for die carrier Download PDF

Info

Publication number
CN112327755A
CN112327755A CN202011281678.3A CN202011281678A CN112327755A CN 112327755 A CN112327755 A CN 112327755A CN 202011281678 A CN202011281678 A CN 202011281678A CN 112327755 A CN112327755 A CN 112327755A
Authority
CN
China
Prior art keywords
machining
processing
layer
frame
model
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN202011281678.3A
Other languages
Chinese (zh)
Other versions
CN112327755B (en
Inventor
杨书荣
杨宋
梁恒
周炜明
胡学有
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangzhou Aochuang Intelligent Technology Co ltd
Original Assignee
Guangzhou Aochuang Intelligent Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Guangzhou Aochuang Intelligent Technology Co ltd filed Critical Guangzhou Aochuang Intelligent Technology Co ltd
Priority to CN202011281678.3A priority Critical patent/CN112327755B/en
Publication of CN112327755A publication Critical patent/CN112327755A/en
Application granted granted Critical
Publication of CN112327755B publication Critical patent/CN112327755B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/18Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
    • G05B19/4097Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by using design data to control NC machines, e.g. CAD/CAM
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/32Operator till task planning
    • G05B2219/32153Exchange data between user, cad, caq, nc, capp

Abstract

The invention discloses a method for automatically identifying a frame of a die carrier, which comprises the following steps: the method comprises the following steps: acquiring a machining model, and acquiring machining tool library information and machining process library information in a database; step two: analyzing the processing model structure, acquiring each concave cavity structure on the processing model one by one, acquiring the depth data of each concave cavity structure, and selecting a tool matched with the concave cavity structure from a processing tool library according to the depth data of the concave cavity structure; step three: and performing process analysis on the cavity structure, matching a corresponding processing process from the processing process library, acquiring a corresponding tool path program according to the corresponding processing process and the selected tool, and storing the corresponding tool path program in a storage end. By adopting the steps, the method has the advantages that the cavity type of the die set machining model can be automatically identified, the corresponding program method is automatically identified and obtained corresponding to the cavity type, and the working efficiency is improved.

Description

Automatic frame identification method for die carrier
Technical Field
The invention relates to the technical field of software identification methods, in particular to a method for automatically identifying a frame of a die carrier.
Background
The die carrier is also called as a die blank or a die holder and consists of an upper fixing plate, a female die plate, a male die plate, a top plate, a die foot plate and a lower fixing plate which are matched with a guide pillar, a return pin and an ejector pin structure. When each plate of the die carrier is machined by a numerical control machine, a programmer usually programs each plate in the drawn die carrier in advance according to the structure of each plate, fixes the blank corresponding to each plate of the die carrier on a machine tool, and introduces the corresponding programmed program into the machine tool for machining. According to the shape characteristics of the die carrier, except for a guide pillar, a return pin and an ejector pin, parts in the die carrier are all arranged in a square shape, wherein an upper fixing plate, a lower fixing plate, a top plate and a die leg plate can be generally communicated with a thread counter bore and a through hole on the plane of the upper fixing plate, the lower fixing plate, the top plate and the die leg plate and are used for being matched with and installing the guide pillar, the return pin or the ejector pin, a frame-shaped concave cavity and a through hole and a thread counter bore are generally formed in the plane of the other female die plate and the male die plate, and the frame-.
In the processing process, in a preset programming mode, for the identification of the frame-shaped concave cavities of the corresponding plates of the die carrier, identification measurement judgment is carried out on corresponding software in a manual mode, so that the corresponding processing tool is selected, and then the corresponding processing program is obtained through the tool programming. Although the processing program of the corresponding plate of the die carrier can be obtained in the process, when the overall structure of the corresponding plate of the die carrier is identified, the processing program is judged by a manual identification mode, then corresponding programming is carried out, more time is consumed for identifying the mode of programming introduction one by one manually in the process, meanwhile, the time of manual programming is required to be matched with the speed of actual processing of a machine tool, and otherwise, the condition of waiting for shutdown is easy to occur. In the prior art, a numerical control machine tool does not have a method for automatically identifying a frame-shaped concave cavity of a die set machining model and automatically acquiring a corresponding program corresponding to the identified frame-shaped concave cavity.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention aims to provide an automatic die carrier frame identification method, which can automatically identify the cavity type of a die carrier machining model and automatically acquire a corresponding program method corresponding to the cavity type.
The purpose of the invention is realized by the following technical scheme:
a method for automatically identifying a frame of a mold frame comprises the following steps:
the method comprises the following steps: acquiring a machining model, and acquiring machining tool library information and machining process library information in a database;
step two: analyzing the processing model structure, acquiring each concave cavity structure on the processing model one by one, acquiring the depth data of each concave cavity structure, and selecting a tool matched with the concave cavity structure from a processing tool library according to the depth data of the concave cavity structure;
step three: and performing process analysis on the cavity structure, matching a corresponding processing process from the processing process library, acquiring a corresponding tool path program according to the corresponding processing process and the selected tool, and storing the corresponding tool path program in a storage end.
Further, the processing technology library information comprises rough processing programs and finish processing programs, the rough processing programs comprise hole dotting technology groups, hole processing technology groups, rough smooth bottom plane technology groups, continuous rough processing technology groups, R bottom clearing technology groups, equal-height rough corner clearing technology groups, hole processing technology groups and the like, and each technology group corresponds to each rough processing program code;
the finish machining program comprises a smooth finish edge process group, an inclined plane high-precision machining process group, a bottom connection machining process group, a rough rubber ring opening process group, a fine rubber ring opening process group and the like, and each process group corresponds to each finish machining program code.
Further, in step two, a processing surface, which is relatively independent in the Z-axis direction, of the processing surfaces of the processing model is defined as a layer surface, and the layer surface defining the top surface of the processing model is defined as a layer surface 0, that is, a layer surface 0= (x 0, y0, Z0), coordinate data of all the layer surfaces are obtained and stored in the storage end, and the Z-axis coordinate value of any layer surface is compared with the Z-axis coordinate value of its adjacent layer surface:
if the Z-axis coordinate values of the bedding plane are all smaller than the Z-axis coordinate values of the adjacent bedding plane, judging that the boundary of the bedding plane and the adjacent bedding plane around form a frame-shaped structure;
if the Z-axis coordinate values of the layer are all larger than the Z-axis coordinate values of the adjacent layers, judging that the boundary of the layer and the adjacent layers around form a convex structure;
if the Z-axis coordinate value of some adjacent layers is greater than that of the layer and the Z-axis coordinate value of the other adjacent layers is less than that of the layer, it is determined that the layer and the adjacent layers form a frame-like slot structure.
Further, the Z-axis coordinate of the corresponding layer of the convex structure is defined as zt, and whether a frame structure or a groove structure is formed between the corresponding layer of the convex structure and the layer 0 is judged:
when z0-zt =0, the layer corresponding to the convex structure is the top surface of the processing model, and a frame-type or groove-type structure is not formed between the layer corresponding to the convex structure and the layer 0 of the top surface of the processing model;
when z0> zt, there is a distance between the level corresponding to the male structure and level 0, i.e., a corresponding frame or trench structure is formed between the level corresponding to the male structure and level 0.
Further, acquiring coordinate data on an XY plane in the outline of the machining model, defining the coordinate data as a coordinate library, storing the coordinate data in the storage end, comparing the coordinate data of the coordinate library with the coordinate data of all layers stored in the storage end, acquiring all the coordinate data which are not overlapped with the coordinate data of all the layers stored in the storage end in the coordinate library, and defining the coordinate data which can form the same continuous plane in the coordinate data as a unit, wherein each unit is as follows: u1, U2, … and Un, forming a through hole or through groove structure of the machining model by each unit, acquiring boundary data of each unit, and obtaining the outline shape of the through hole or through groove, wherein the machining depth of the through hole or through groove formed by each unit is the whole thickness of the machining model.
Further, defining the Z-axis coordinate of the layer corresponding to the frame-shaped structure as zk, defining the Z-axis coordinate of the layer corresponding to the groove-shaped structure as zc, and then acquiring the depth data of the corresponding cavity structure:
when the layer corresponding to the convex structure acquired in the step two does not coincide with the layer 0 of the top surface of the processing model, subtracting the Z-axis coordinate value zt, namely Z0-zt, of the layer corresponding to the convex structure of the layer from the Z-axis coordinate value Z0 of the position of the top surface of the processing model, and acquiring the maximum value of the processing depth of the layer corresponding to the convex structure and storing the maximum value to a storage end;
subtracting the Z-axis coordinate zk of the layer corresponding to the frame-shaped structure from the Z-axis coordinate value Z0 of the top surface position of the machining model, so as to obtain the maximum value of the machining depth of the layer corresponding to the frame-shaped structure, and storing the maximum value in a storage end;
and subtracting the Z-axis left side of the layer corresponding to the groove-shaped structure from the Z-axis coordinate value Z0 of the top surface position of the machining model, so as to obtain the maximum value of the machining depth of the layer corresponding to the groove-shaped structure, and storing the maximum value to a storage end.
Further, arranging a plurality of tools in the processing tool library information into a tool library table according to the length priority order, and defining the tool library table as Tlist1= { T1, T2, T3, T4, …, Tn }; according to each obtained maximum machining depth, selecting a plurality of cutters with the lengths larger than the maximum machining depth in the machining cutter base information as machining cutters of the machine tool, listing the plurality of machining cutters corresponding to the bedding machining depth into a machining cutter table Tlist2= { …, Tn-2, Tn-1, Tn }, and obtaining each machining cutter in the machining cutter table to form a corresponding machining cutter path by referring to the machining process base information of the corresponding bedding.
And further, matching each processing cutter in the processing cutter table with the corresponding processing cutter path according to the cavity structure of the corresponding layer, performing simulated processing, and selecting the cutter with the shortest processing time as the processing cutter when the layer is actually used.
The invention has the following beneficial effects:
a die carrier automatic frame identification method is mainly carried out in an operating system and POWERMILL software, and is used for acquiring machining cutter information and machining process information of a database in a software system so as to be convenient for calling a machining process program and a cutter for machining corresponding to a machining model structure according to a forming process of a specific position of the machining model after a specific analysis is carried out on the machining model structure subsequently, so that preparation operation is carried out before the machining model structure is analyzed and the specific structure is analyzed;
further, analyzing the specific structure of the processing model to obtain a plurality of cavity structures in the processing model, simultaneously obtaining the overall outline shape and size of each cavity structure, then obtaining the specific depth of each cavity structure according to the cavity structure, and comparing the specific depth of each cavity structure with the specific effective processing lengths of a plurality of cutters in the processing cutter library information in the database, thereby selecting the cutter capable of touching the corresponding bottom surface of the cavity structure as the processing cutter of the cavity structure;
further, in the process of performing process analysis on the machining process of each cavity structure, the machining process program in the machining process of the cavity structure can be matched from the machining process library file according to the overall structure appearance of the cavity structure, and finally, the final tool path program is formed by the acquired specific parameters of the machining tool and the acquired machining process program corresponding to the cavity structure and then stored in the storage end of the system.
Drawings
FIG. 1 is an overall flow chart of the present invention.
FIG. 2 is an expanded view of the process code corresponding to the process library of the present invention.
FIG. 3 is a flow chart of a method for analyzing the structure of a machining model and selecting a tool according to the present invention.
FIG. 4 is a schematic view of the structure of the processing model of the present invention.
FIG. 5 is a schematic view of another processing model according to the present invention.
Detailed Description
The invention is described in further detail below with reference to the figures and the specific embodiments. In the present specification, the terms "upper", "inner", "middle", "left", "right" and "one" are used for clarity of description only, and are not used to limit the scope of the present invention, and the relative relationship between the terms and the modifications may be regarded as the scope of the present invention without substantial technical changes.
Referring to fig. 1 to 3, a method for automatically identifying a frame of a mold frame includes the following steps:
the method comprises the following steps: acquiring a machining model, and acquiring machining tool library information and machining process library information in a database;
step two: analyzing the processing model structure, acquiring each concave cavity structure on the processing model one by one, acquiring the depth data of each concave cavity structure, and selecting a tool matched with the concave cavity structure from a processing tool library according to the depth data of the concave cavity structure;
step three: and performing process analysis on the cavity structure, matching a corresponding processing process from the processing process library, acquiring a corresponding tool path program according to the corresponding processing process and the selected tool, and storing the corresponding tool path program in a storage end.
Specifically, the method is mainly carried out in an operating system and POWERMILL software, and the processing tool information and the processing process information of the database are obtained in the software system, so that after the processing model structure is specifically analyzed subsequently, the processing process program and the tool for processing corresponding to the processing tool information and the processing process information are conveniently called according to the forming process of the specific position of the processing model, and the operation is preparation operation before the processing model structure is analyzed and the specific structure is analyzed;
further, analyzing the specific structure of the processing model to obtain a plurality of cavity structures in the processing model, simultaneously obtaining the overall outline shape and size of each cavity structure, then obtaining the specific depth of each cavity structure according to the cavity structure, and comparing the specific depth of each cavity structure with the specific effective processing lengths of a plurality of cutters in the processing cutter library information in the database, thereby selecting the cutter capable of touching the corresponding bottom surface of the cavity structure as the processing cutter of the cavity structure;
further, in the process of performing process analysis on the machining process of each cavity structure, the machining process program in the machining process of the cavity structure can be matched from the machining process library file according to the overall structure appearance of the cavity structure, and finally, the final tool path program is formed by the acquired specific parameters of the machining tool and the acquired machining process program corresponding to the cavity structure and then stored in the storage end of the system.
Referring to fig. 1 to 3, specific processing contents of the processing library information are as follows: the processing technology library information comprises rough processing programs and finish processing programs, the rough processing programs comprise a hole dotting technology group, a hole processing technology group, a rough smooth bottom plane technology group, a continuous rough processing technology group, a R bottom cleaning technology group, a high rough corner cleaning technology group, a hole processing technology group and the like, and each technology group corresponds to each rough processing program code;
the hole dotting process group comprises a top hole dotting program code and a corner inserting hole dotting program code; the hole processing technology group comprises a top hole jet drilling and punching program code, a top hole drill bit punching program code and a corner inserting hole drill bit punching program code; the rough smooth bottom plane process group comprises a rough smooth bottom plane program code; the continuous rough machining process set comprises a continuous rough machining program code and a chamfering program code, the continuous rough machining process set can be carried out for multiple times, and the cutting amount of each time can be adjusted through program change; the R bottom clearing process group comprises R bottom clearing program codes; the equal-height coarse corner cleaning process group comprises equal-height coarse corner cleaning program codes, and the size of the corner cleaning can be changed by compiling a program before corner cleaning is carried out by utilizing the program; the hole processing technology group comprises a low hole dotting program code, a low hole drill bit punching program code and a direct water conveying punching program code.
The finish machining program comprises a finish edge machining process group, an inclined plane equal-height finish machining process group, a bottom connecting machining process group, a closed-loop machining process group and the like, and each process group corresponds to each finish machining program code.
The optical edge polishing process group comprises an A-level optical edge polishing program code, a B-level optical edge polishing program code, a C-level optical edge polishing program code and a D-level optical edge polishing program code, wherein the cutting amount corresponding to the A-level optical edge polishing program is the largest; the bevel equal-height finish machining process group comprises a bevel optimal equal-height finish machining trial machining program code and a bevel optimal equal-height finish machining program code; the bottom connecting processing technology group comprises a bottom connecting processing program code; the method comprises the steps of sorting according to a processing flow, performing trial processing on an optimal equal-height finish machining of an inclined plane and performing the optimal equal-height finish machining of the inclined plane before performing bottom connection processing each time, and improving the processing precision; the closed-loop processing technology group comprises an open-coarse rubber ring processing program code, a fine rubber ring processing program code, a contour shape and the like high program code.
All existing processing technologies in the process of processing the blank in the numerical control machine tool correspond to the processing technologies possibly existing in the process of processing the blank in a one-to-one mode in a pre-programming forming mode, and the corresponding processing technologies in a programming mode are stored in a system database, so that a matching machine can be called conveniently when the system works.
Referring to fig. 1 to 5, a further method, which analyzes the structure of the machining model, is shown: in step two, a machining surface which is relatively independent in the Z-axis direction in the machining surfaces of the machining model is taken as a layer surface, and the layer surface defining the top surface of the machining model is taken as a layer surface 0, that is, a layer surface 0= (x 0, y0, Z0), coordinate data of all the layer surfaces are obtained and stored in a storage terminal, and the Z-axis coordinate value of any layer surface is compared with the Z-axis coordinate value of the adjacent layer surface:
if the Z-axis coordinate values of the bedding plane are all smaller than the Z-axis coordinate values of the adjacent bedding plane, judging that the boundary of the bedding plane and the adjacent bedding plane around form a frame-shaped structure;
if the Z-axis coordinate values of the layer are all larger than the Z-axis coordinate values of the adjacent layers, judging that the boundary of the layer and the adjacent layers around form a convex structure;
if the Z-axis coordinate value of some adjacent layers is greater than that of the layer and the Z-axis coordinate value of the other adjacent layers is less than that of the layer, it is determined that the layer and the adjacent layers form a frame-like slot structure.
Specifically, in the operating system (powerlimit), the default XY plane is parallel to the horizontal plane, the Z axis is perpendicular to the horizontal plane, the machining surface of the obtained machining model is arranged upward, and the outer contour of the whole machining model is arranged in a cube shape. In order to analyze the structure of the processing model so as to obtain a cavity structure in the processing model, a plurality of relatively independent processing surfaces of the processing model are named as layers along the Z-axis direction, and the height of the adjacent layers is judged through judgment so as to know the structural relationship between the layers and the adjacent layers: the convex type, the frame type and the groove type with the opening achieve the structure corresponding to each layer, so that the subsequent matching with the processing technology in the processing technology library is facilitated, and the corresponding processing technology program is obtained.
Referring to fig. 1 to 5, a further method for determining a structure of a machining model: the Z-axis coordinate of the corresponding aspect of the convex structure is defined as zt, and whether a frame-shaped structure or a groove-shaped structure is formed between the corresponding aspect of the convex structure and the aspect 0 is judged:
when z0-zt =0, the layer corresponding to the convex structure is the top surface of the processing model, and a frame-type or groove-type structure is not formed between the layer corresponding to the convex structure and the layer 0 of the top surface of the processing model;
when z0> zt, there is a distance between the level corresponding to the male structure and level 0, i.e., a corresponding frame or trench structure is formed between the level corresponding to the male structure and level 0.
Specifically, the Z-axis coordinate value of the corresponding layer of the convex structure is compared with the Z-axis coordinate value of the layer 0, so that the height between the corresponding layer of the convex structure and the layer 0 of the top surface of the processing model is obtained, and whether the corresponding frame or groove structure can be formed between the corresponding layer of the convex structure and the layer 0 is judged. Therefore, when the layer corresponding to the convex structure is coplanar with the layer 0, the processing of the frame-shaped or groove-shaped structure of the convex structure does not need to be considered in the processing process; when there is a height difference between the corresponding aspect of the convex structure and aspect 0, it indicates that there is a frame or groove structure between the corresponding aspect of the convex structure and aspect 0, so after completing the processing of the corresponding shape structure of the adjacent aspect, it still needs to be close to the processing of the groove or frame structure at the top of the convex structure, and it processes corresponding to the corresponding processing technique and the corresponding tool.
Referring to fig. 1 to 5, a further method for determining a structure of a machining model: acquiring coordinate data on an XY plane in the outline of the machining model, defining the coordinate data as a coordinate library, storing the coordinate data in a storage end, comparing the coordinate data of the coordinate library with the coordinate data of all layers stored in the storage end, acquiring all the coordinate data which are not overlapped with the coordinate data of all the layers stored in the storage end in the coordinate library, and defining the coordinate data which can form the same continuous plane in the coordinate data as a unit, wherein each unit is as follows: u1, U2, … and Un, forming a through hole or through groove structure of the machining model by each unit, acquiring boundary data of each unit, and obtaining the outline shape of the through hole or through groove, wherein the machining depth of the through hole or through groove formed by each unit is the whole thickness of the machining model.
Specifically, in the process, all coordinate data on an XY plane in the outer contour of the machining model are obtained and defined as a coordinate library for storage, and then are compared with X-axis coordinate values and Y-axis coordinate values of all the coordinate data in a storage end, so that coordinate data which are not overlapped with coordinate values of any point in a layer on the XY plane in the coordinate library are obtained, a plurality of coordinate data can form coordinate data of the same continuous plane in the XY plane as a set and are named as units, the boundary of each unit is the shape profile of a corresponding through hole or through groove structure in the machining model, and the machining depth of the through hole or through groove structure formed by each unit is the whole thickness of the machining model.
Referring to fig. 1 to 5, a further method for obtaining the machining depth of each cavity structure includes: defining the Z-axis coordinate of the layer corresponding to the frame-shaped structure as zk, defining the Z-axis coordinate of the layer corresponding to the groove-shaped structure as zc, and then acquiring the depth data of the corresponding cavity structure:
when the layer corresponding to the convex structure acquired in the step two does not coincide with the layer 0 of the top surface of the processing model, subtracting the Z-axis coordinate value zt, namely Z0-zt, of the layer corresponding to the convex structure of the layer from the Z-axis coordinate value Z0 of the position of the top surface of the processing model, and acquiring the maximum value of the processing depth of the layer corresponding to the convex structure and storing the maximum value to a storage end;
subtracting the Z-axis coordinate zk of the layer corresponding to the frame-shaped structure from the Z-axis coordinate value Z0 of the top surface position of the machining model, so as to obtain the maximum value of the machining depth of the layer corresponding to the frame-shaped structure, and storing the maximum value in a storage end;
and subtracting the Z-axis left side of the layer corresponding to the groove-shaped structure from the Z-axis coordinate value Z0 of the top surface position of the machining model, so as to obtain the maximum value of the machining depth of the layer corresponding to the groove-shaped structure, and storing the maximum value to a storage end.
Specifically, because the layer has the inclined plane, the Z-axis coordinate values of the layer corresponding to the convex structure, the layer corresponding to the groove structure, and the layer corresponding to the frame-shaped layer are respectively defined as zt, zc, and zk, and then compared with the Z-axis coordinate value of the layer 0, so as to reach the maximum value of the corresponding processing depth, and thus, the corresponding effective processing tool can be effectively selected for processing.
Referring to fig. 1 to 5, a further method for selecting a machining tool according to the machining depth of the cavity structure is as follows: arranging a plurality of cutters in the processing cutter base information into a cutter base table according to the length priority order, and defining the cutter base table as Tlist1= { T1, T2, T3, T4, … and Tn }; according to each obtained maximum machining depth, selecting a plurality of cutters with the lengths larger than the maximum machining depth in the machining cutter base information as machining cutters of the machine tool, listing the plurality of machining cutters corresponding to the bedding machining depth into a machining cutter table Tlist2= { …, Tn-2, Tn-1, Tn }, and obtaining each machining cutter in the machining cutter table to form a corresponding machining cutter path by referring to the machining process base information of the corresponding bedding.
Specifically, because the length of the tool in the machining tool library is rich, a plurality of machining tool tables (sets) larger than the maximum machining depth of the corresponding layer can be obtained in a comparison mode for selective use, and corresponding machining tool paths are formed.
Referring to fig. 1 to 5, further, an optimal machining tool method is selected according to the machining process of the corresponding cavity structure in the obtained machining tool table: and matching each processing cutter in the processing cutter table with the corresponding processing cutter path according to the concave cavity structure of the corresponding layer, performing simulated processing, and selecting the cutter with the shortest processing time as the processing cutter when the layer is actually used. Specifically, the plurality of tools in the obtained machining tool list are subjected to simulated machining according to corresponding layer structures, time is taken as a judgment basis, and the tool with the shortest machining time is selected as an actual machining tool, so that the improvement of the working efficiency in actual machining is facilitated.
The embodiments of the present invention are not limited thereto, and according to the above-mentioned contents of the present invention, the present invention can be modified, substituted or combined in other various forms without departing from the basic technical idea of the present invention.

Claims (8)

1. The method for automatically identifying the frame of the die carrier is characterized by comprising the following steps of:
the method comprises the following steps: acquiring a machining model, and acquiring machining tool library information and machining process library information in a database;
step two: analyzing the processing model structure, acquiring each concave cavity structure on the processing model one by one, acquiring the depth data of each concave cavity structure, and selecting a tool matched with the concave cavity structure from a processing tool library according to the depth data of the concave cavity structure;
step three: and performing process analysis on the cavity structure, matching a corresponding processing process from the processing process library, acquiring a corresponding tool path program according to the corresponding processing process and the selected tool, and storing the corresponding tool path program in a storage end.
2. The method for automatically identifying the frame of the die carrier according to claim 1, wherein the method comprises the following steps: the processing technology library information comprises rough processing programs and finish processing programs, the rough processing programs comprise a hole dotting technology group, a hole processing technology group, a rough smooth bottom plane technology group, a continuous rough processing technology group, a R bottom cleaning technology group, an equal-height rough corner cleaning technology group, a hole processing technology group and the like, and each technology group corresponds to each rough processing program code;
the finish machining program comprises a smooth finish edge process group, an inclined plane high-precision machining process group, a bottom connection machining process group, a rough rubber ring opening process group, a fine rubber ring opening process group and the like, and each process group corresponds to each finish machining program code.
3. The method for automatically identifying the frame of the die carrier according to claim 2, wherein the method comprises the following steps: in step two, a machining surface which is relatively independent in the Z-axis direction in the machining surfaces of the machining model is taken as a layer surface, and the layer surface defining the top surface of the machining model is taken as a layer surface 0, that is, a layer surface 0= (x 0, y0, Z0), coordinate data of all the layer surfaces are obtained and stored in a storage terminal, and the Z-axis coordinate value of any layer surface is compared with the Z-axis coordinate value of the adjacent layer surface:
if the Z-axis coordinate values of the bedding plane are all smaller than the Z-axis coordinate values of the adjacent bedding plane, judging that the boundary of the bedding plane and the adjacent bedding plane around form a frame-shaped structure;
if the Z-axis coordinate values of the layer are all larger than the Z-axis coordinate values of the adjacent layers, judging that the boundary of the layer and the adjacent layers around form a convex structure;
if the Z-axis coordinate value of some adjacent layers is greater than that of the layer and the Z-axis coordinate value of the other adjacent layers is less than that of the layer, it is determined that the layer and the adjacent layers form a frame-like slot structure.
4. The method for automatically identifying the frame of the die carrier as claimed in claim 3, wherein: the Z-axis coordinate of the corresponding aspect of the convex structure is defined as zt, and whether a frame-shaped structure or a groove-shaped structure is formed between the corresponding aspect of the convex structure and the aspect 0 is judged:
when z0-zt =0, the layer corresponding to the convex structure is the top surface of the processing model, and a frame-type or groove-type structure is not formed between the layer corresponding to the convex structure and the layer 0 of the top surface of the processing model;
when z0> zt, there is a distance between the level corresponding to the male structure and level 0, i.e., a corresponding frame or trench structure is formed between the level corresponding to the male structure and level 0.
5. The method for automatically identifying the frame of the die carrier as claimed in claim 4, wherein: acquiring coordinate data on an XY plane in the outline of the machining model, defining the coordinate data as a coordinate library, storing the coordinate data in a storage end, comparing the coordinate data of the coordinate library with the coordinate data of all layers stored in the storage end, acquiring all XY axis coordinate data which are not overlapped with all layer coordinate data stored in the storage end in the coordinate library, defining the coordinate data which can form the same continuous plane in the XY axis coordinate data as a unit, wherein each unit is as follows: u1, U2, … and Un, forming a through hole or through groove structure of the machining model by each unit, acquiring boundary data of each unit, and obtaining the outline shape of the through hole or through groove, wherein the maximum machining depth of the through hole or through groove formed by each unit is the maximum thickness of the whole machining model.
6. The method for automatically identifying the frame of the die carrier as claimed in claim 5, wherein: defining the Z-axis coordinate of the layer corresponding to the frame-shaped structure as zk, defining the Z-axis coordinate of the layer corresponding to the groove-shaped structure as zc, and then acquiring the depth data of the corresponding cavity structure:
when the layer corresponding to the convex structure acquired in the step two does not coincide with the layer 0 of the top surface of the processing model, subtracting the Z-axis coordinate value zt, namely Z0-zt, of the layer corresponding to the convex structure of the layer from the Z-axis coordinate value Z0 of the position of the top surface of the processing model, and acquiring the maximum value of the processing depth of the layer corresponding to the convex structure and storing the maximum value to a storage end;
subtracting the Z-axis coordinate zk of the layer corresponding to the frame-shaped structure from the Z-axis coordinate value Z0 of the top surface position of the machining model, so as to obtain the maximum value of the machining depth of the layer corresponding to the frame-shaped structure, and storing the maximum value in a storage end;
and subtracting the Z-axis left side of the layer corresponding to the groove-shaped structure from the Z-axis coordinate value Z0 of the top surface position of the machining model, so as to obtain the maximum value of the machining depth of the layer corresponding to the groove-shaped structure, and storing the maximum value to a storage end.
7. The method for automatically identifying the frame of the die carrier as claimed in claim 6, wherein: arranging a plurality of cutters in the processing cutter base information into a cutter base table according to the length priority order, and defining the cutter base table as Tlist1= { T1, T2, T3, T4, … and Tn }; according to each obtained maximum machining depth, selecting a plurality of cutters with the lengths larger than the maximum machining depth in the machining cutter base information as machining cutters of the machine tool, listing the plurality of machining cutters corresponding to the bedding machining depth into a machining cutter table Tlist2= { …, Tn-2, Tn-1, Tn }, and obtaining each machining cutter in the machining cutter table to form a corresponding machining cutter path by referring to the machining process base information of the corresponding bedding.
8. The method for automatically identifying the frame of the die carrier as claimed in claim 7, wherein: and matching each processing cutter in the processing cutter table with the corresponding processing cutter path according to the concave cavity structure of the corresponding layer, performing simulated processing, and selecting the cutter with the shortest processing time as the processing cutter when the layer is actually used.
CN202011281678.3A 2020-11-16 2020-11-16 Method for automatically identifying frame of die carrier Active CN112327755B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202011281678.3A CN112327755B (en) 2020-11-16 2020-11-16 Method for automatically identifying frame of die carrier

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202011281678.3A CN112327755B (en) 2020-11-16 2020-11-16 Method for automatically identifying frame of die carrier

Publications (2)

Publication Number Publication Date
CN112327755A true CN112327755A (en) 2021-02-05
CN112327755B CN112327755B (en) 2021-09-14

Family

ID=74317843

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202011281678.3A Active CN112327755B (en) 2020-11-16 2020-11-16 Method for automatically identifying frame of die carrier

Country Status (1)

Country Link
CN (1) CN112327755B (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114115127A (en) * 2021-11-19 2022-03-01 重庆平伟汽车科技股份有限公司 Method for realizing automatic programming of die holder bottom surface in PowerMill software

Citations (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101763067A (en) * 2009-12-15 2010-06-30 沈阳飞机工业(集团)有限公司 Quick generation method of numerical control machining scheme of complex parts of airplane
CN101763069A (en) * 2009-12-17 2010-06-30 沈阳飞机工业(集团)有限公司 Identification method of machining characteristics of complex parts of airplane
CN102298360A (en) * 2011-06-24 2011-12-28 北京理工大学 Automatic numerical control machining code generating system
CN102609592A (en) * 2012-02-18 2012-07-25 沈阳飞机工业(集团)有限公司 Machining process model sequential modeling method based on characteristic identification removal
CN103235556A (en) * 2013-03-27 2013-08-07 南京航空航天大学 Feature-based numerical-control method for processing and manufacturing complicated parts
CN103324804A (en) * 2013-06-28 2013-09-25 南京航空航天大学 Automatic generating method for internal compressing boss of plane component
CN103699055A (en) * 2013-12-24 2014-04-02 沈阳飞机工业(集团)有限公司 Intelligent numerical control machining programming system and intelligent numerical control machining programming method for aircraft structural parts
US20150273771A1 (en) * 2012-10-22 2015-10-01 Wobben Properties Gmbh Method and apparatus for producing preforms for the production of a rotor blade
CN104985223A (en) * 2015-07-08 2015-10-21 广州市德慷软件有限公司 Deep hole drill programming method and device
CN106485218A (en) * 2016-09-30 2017-03-08 南京航空航天大学 Thin-walled multi-cavity part identification method of machining characteristics based on chamber packet and feature suppression
CN108515352A (en) * 2018-03-26 2018-09-11 哈尔滨阿尔特机器人技术有限公司 A kind of Automatic Visual Inspection production system for casing threads
CN109725600A (en) * 2017-10-30 2019-05-07 发那科株式会社 Preprocessor device, processing program generation method, CNC system of processing and computer-readable information recording medium
CN109863459A (en) * 2016-09-08 2019-06-07 法孚里内机床有限公司 Processing station, workpiece keep system and Work piece processing method
CN111679630A (en) * 2020-06-30 2020-09-18 中国航发动力股份有限公司 Quick programming method for numerical control machining of engine case

Patent Citations (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101763067A (en) * 2009-12-15 2010-06-30 沈阳飞机工业(集团)有限公司 Quick generation method of numerical control machining scheme of complex parts of airplane
CN101763069A (en) * 2009-12-17 2010-06-30 沈阳飞机工业(集团)有限公司 Identification method of machining characteristics of complex parts of airplane
CN102298360A (en) * 2011-06-24 2011-12-28 北京理工大学 Automatic numerical control machining code generating system
CN102609592A (en) * 2012-02-18 2012-07-25 沈阳飞机工业(集团)有限公司 Machining process model sequential modeling method based on characteristic identification removal
US20150273771A1 (en) * 2012-10-22 2015-10-01 Wobben Properties Gmbh Method and apparatus for producing preforms for the production of a rotor blade
CN103235556A (en) * 2013-03-27 2013-08-07 南京航空航天大学 Feature-based numerical-control method for processing and manufacturing complicated parts
CN103324804A (en) * 2013-06-28 2013-09-25 南京航空航天大学 Automatic generating method for internal compressing boss of plane component
CN103699055A (en) * 2013-12-24 2014-04-02 沈阳飞机工业(集团)有限公司 Intelligent numerical control machining programming system and intelligent numerical control machining programming method for aircraft structural parts
CN104985223A (en) * 2015-07-08 2015-10-21 广州市德慷软件有限公司 Deep hole drill programming method and device
CN109863459A (en) * 2016-09-08 2019-06-07 法孚里内机床有限公司 Processing station, workpiece keep system and Work piece processing method
CN106485218A (en) * 2016-09-30 2017-03-08 南京航空航天大学 Thin-walled multi-cavity part identification method of machining characteristics based on chamber packet and feature suppression
CN109725600A (en) * 2017-10-30 2019-05-07 发那科株式会社 Preprocessor device, processing program generation method, CNC system of processing and computer-readable information recording medium
CN108515352A (en) * 2018-03-26 2018-09-11 哈尔滨阿尔特机器人技术有限公司 A kind of Automatic Visual Inspection production system for casing threads
CN111679630A (en) * 2020-06-30 2020-09-18 中国航发动力股份有限公司 Quick programming method for numerical control machining of engine case

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114115127A (en) * 2021-11-19 2022-03-01 重庆平伟汽车科技股份有限公司 Method for realizing automatic programming of die holder bottom surface in PowerMill software

Also Published As

Publication number Publication date
CN112327755B (en) 2021-09-14

Similar Documents

Publication Publication Date Title
US7577492B2 (en) Automatic programming method and automatic programming device
CN104360634B (en) Skin mirror image milling numerical control program fast generating method based on features
US20030130758A1 (en) Design support apparatus and method
CN101767218A (en) Five-axis plunge milling method of aeroengine crankcase
CN112327755B (en) Method for automatically identifying frame of die carrier
JP4512754B2 (en) Process design support system and process design support method
US5369870A (en) Method for deciding procedure of machining
ATE388429T1 (en) METHOD AND DEVICE FOR PRODUCING SERVICE SHOVELS
CN101208639A (en) Manufacturing procedure generating apparatus
CN104647553A (en) Drilling, notching, special shaping and cutting four-in-one numerical control machining method for plate furniture
CN112305993B (en) Method for automatically generating programming process
CN106112067B (en) More auricle part hole machined drill jigs and cutter automatic design method
WO2018224932A1 (en) Method of manufacturing a shoe last and system thereof
CN112222497B (en) Method for processing large conical adapter space curved surface on three-axis linkage milling machine
CN105975650A (en) Intelligent design method of clamp structure
CN107330179B (en) Method for quickly creating three-dimensional process model with process auxiliary characteristics
CN102609564A (en) Fast positioning and corresponding method for machining features and machining operations
CN104199383B (en) Aviation engine case part milling blank automatic generation method
CN107991992A (en) A kind of digital control milling cutter path generating method of hydraulic valve block
CN104827111A (en) Die surface processing method and die surface processing device
CN108422016A (en) A kind of design method of curved surface part drilling model
CN114453836B (en) Method for processing J-shaped groove of series tube seat holes on thin-wall irregular spherical sealing head
CN115716214A (en) Scrap cleaning device and scrap cleaning method for scrap winding of hole making cutter
CN112846886B (en) Hole site positioning method of machine tool based on graphic file
Chaturvedi et al. Integrated manufacturing system for precision press tooling

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant