CN112326374A - Portable waste gas sampling and metering system and method - Google Patents

Portable waste gas sampling and metering system and method Download PDF

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Publication number
CN112326374A
CN112326374A CN202011282225.2A CN202011282225A CN112326374A CN 112326374 A CN112326374 A CN 112326374A CN 202011282225 A CN202011282225 A CN 202011282225A CN 112326374 A CN112326374 A CN 112326374A
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gas
oil
vacuum pump
flow
free vacuum
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何仰朋
牛拥军
雷鸣
何育东
李兴华
余福胜
余昭
王定帮
石镇晶
孟令海
宦宣州
吴晓龙
郭浩然
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Xian Thermal Power Research Institute Co Ltd
Xian Xire Boiler Environmental Protection Engineering Co Ltd
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Xian Thermal Power Research Institute Co Ltd
Xian Xire Boiler Environmental Protection Engineering Co Ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/02Devices for withdrawing samples
    • G01N1/22Devices for withdrawing samples in the gaseous state
    • G01N1/24Suction devices
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01FMEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
    • G01F15/00Details of, or accessories for, apparatus of groups G01F1/00 - G01F13/00 insofar as such details or appliances are not adapted to particular types of such apparatus
    • G01F15/001Means for regulating or setting the meter for a predetermined quantity
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01FMEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
    • G01F15/00Details of, or accessories for, apparatus of groups G01F1/00 - G01F13/00 insofar as such details or appliances are not adapted to particular types of such apparatus
    • G01F15/005Valves
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01FMEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
    • G01F15/00Details of, or accessories for, apparatus of groups G01F1/00 - G01F13/00 insofar as such details or appliances are not adapted to particular types of such apparatus
    • G01F15/07Integration to give total flow, e.g. using mechanically-operated integrating mechanism
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/02Devices for withdrawing samples
    • G01N1/22Devices for withdrawing samples in the gaseous state

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Fluid Mechanics (AREA)
  • Chemical & Material Sciences (AREA)
  • Molecular Biology (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • Biomedical Technology (AREA)
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  • Engineering & Computer Science (AREA)
  • Sampling And Sample Adjustment (AREA)

Abstract

本发明公开了一种便携式废气采样计量系统及方法,包括样气管道、气体干燥器、样气管道、流量调节阀、气体流量计、电磁阀、无油真空泵、废气排气口、处理器及触控显示屏;样气管道的出口与气体干燥器的入口相连通,气体干燥器的出口经流量调节阀与气体流量计的入口相连通,气体流量计的出口经电磁阀与无油真空泵的入口相连通,无油真空泵的出口与废气排气口相连通,处理器与流量调节阀、气体流量计、电磁阀及无油真空泵相连接,处理器与触控显示屏相连接,该系统及方法能够准确控制废气流量及采集的总废气量,且便于搬运。

Figure 202011282225

The invention discloses a portable waste gas sampling and measuring system and method, comprising a sample gas pipeline, a gas dryer, a sample gas pipeline, a flow regulating valve, a gas flow meter, a solenoid valve, an oil-free vacuum pump, a waste gas exhaust port, a processor and a Touch screen; the outlet of the sample gas pipeline is connected with the inlet of the gas dryer, the outlet of the gas dryer is connected with the inlet of the gas flowmeter through the flow regulating valve, and the outlet of the gas flowmeter is connected with the oil-free vacuum pump through the solenoid valve. The inlet is connected, the outlet of the oil-free vacuum pump is connected with the exhaust gas exhaust port, the processor is connected with the flow regulating valve, the gas flow meter, the solenoid valve and the oil-free vacuum pump, the processor is connected with the touch screen, the system and the The method can accurately control the flow rate of exhaust gas and the total amount of exhaust gas collected, and is easy to handle.

Figure 202011282225

Description

Portable waste gas sampling and metering system and method
Technical Field
The invention belongs to the technical field of pollutant control, and relates to a portable waste gas sampling and metering system and a method.
Background
The waste gas discharged from coal-fired boilers, metallurgy, waste incineration and fixed pollution sources in the chemical industry contains partial pollutants of various pollutants such as SO2、NOXThe flow and the like can display the content of the discharged pollutants on line in real time, and the on-line monitoring data and the like can basically reflect the discharge concentration and the discharge total amount of the corresponding pollutants; but part of the contaminants, e.g. SO3The online monitoring means such as HCl, condensable particles, dioxin and the like are deficient or the monitoring accuracy does not meet the requirements, so that the online monitoring of the emission concentration cannot be realized.Even if the pollutants with online concentration monitoring are realized, because the online monitoring sampling point can not reflect the concentration distribution of each part of the emission cross section in real time, the representativeness of online monitoring sampling and the accuracy of online monitoring data need to be compared and checked manually at regular intervals, the exhaust gas needs to be extracted, sampled and analyzed manually no matter the online monitoring pollutant concentration is checked or the pollutant concentration which is not monitored online is tested, and the flow control precision of the extracted exhaust gas and the accuracy of the collected total exhaust gas quantity have great influence on the measurement result of the field manual measurement of the pollutant concentration. The existing waste gas sampling and metering device for manually monitoring the concentration of pollutants on site has the following defects: 1) the volume flow of waste gas sampling is small, and the metering error of a common flowmeter is large; 2) the air extraction rate is not accurately controlled, and the fluctuation is large, so that the collection efficiency of the sampling equipment on pollutants is influenced; 3) the air extraction sampling metering equipment has a complex dispersion system, high operation requirement and easy fault occurrence and influences progress; 4) the site conditions are complex, the test position is high, and the instrument is time-consuming and labor-consuming to carry.
In order to improve the accuracy of the manual monitoring result of the pollutant emission concentration and enable the test result to represent the actual emission level of pollutants, the accuracy of analyzing and measuring the pollutant sample needs to be improved, and the accuracy of sampling and controlling the waste gas for measuring the pollutant concentration during manual field monitoring and the accuracy of measuring the amount of the sampled waste gas need to be improved. The on-site sampling metering device which is suitable for high-precision metering of low-flow gas and accurate in sampling flow control is developed, and the accuracy of a pollutant concentration measuring result monitored manually is improved; the sampling metering device is portable and flexible, can realize high intelligence and is easy to operate, and not only can greatly reduce the working intensity of field testing personnel, but also can reduce the human error of the field working personnel. Therefore, it is necessary to develop a portable integrated intelligent flow control and metering method and system for small-flow gas, which is suitable for manual sampling and monitoring of the concentration of pollutants in exhaust gas.
Disclosure of Invention
The present invention is directed to overcoming the above-mentioned shortcomings of the prior art, and providing a portable exhaust sampling and metering system and method, which can accurately control the flow rate of exhaust gas and the total amount of exhaust gas to be collected, and is convenient for transportation.
In order to achieve the purpose, the portable waste gas sampling and metering system comprises a sample gas pipeline, a gas dryer, a sample gas pipeline, a flow regulating valve, a gas flowmeter, an electromagnetic valve, an oil-free vacuum pump, a waste gas exhaust port, a processor and a touch display screen;
the export of appearance gas pipeline is linked together with the entry of gas desicator, and the export of gas desicator is linked together through flow control valve and gas flowmeter's entry, and gas flowmeter's export is linked together through solenoid valve and oil-free vacuum pump's entry, and oil-free vacuum pump's export is linked together with the exhaust gas vent, and the treater is connected with flow control valve, gas flowmeter, solenoid valve and oil-free vacuum pump, and the treater is connected with the touch-control display screen.
And a temperature monitoring instrument is arranged at an inlet of the gas dryer and is connected with the processor.
And a gas pressure monitoring instrument is arranged at an outlet of the oil-free vacuum pump, wherein the gas pressure monitoring instrument is connected with the processor.
The processor is connected with the flow regulating valve, the gas flowmeter, the electromagnetic valve and the oil-free vacuum pump through a first data line.
The processor is connected with the touch display screen through a second data line.
A portable exhaust gas sampling and metering method comprises the following steps:
the user inputs the set target sampling flow through the touch display screen, the electromagnetic valve, the flow regulating valve and the oil-free vacuum pump are opened simultaneously, the rotating speed of the oil-free vacuum pump is gradually increased, the sample gas after waste gas analysis or pollutant absorption enters the gas dryer through the sample gas pipeline for drying and dehumidifying treatment, then enters the gas flowmeter through the flow regulating valve for testing the gas flow and the total accumulated passing gas amount in a time period, then enters the oil-free vacuum pump through the electromagnetic valve, the sample gas output by the oil-free vacuum pump is discharged through the waste gas exhaust port, in the process, the processor regulates the opening degree of the flow regulating valve, the opening degree of the electromagnetic valve and the rotating speed of the oil-free vacuum pump according to the gas flow detected by the gas flowmeter and the set target sampling flow, so that the gas flow detected by the gas flowmeter is the same as the set target sampling flow, after the test is finished, the processor reads the total amount of the gas detected by the gas flowmeter and accumulated to pass through, and then the total amount of the gas is displayed through the touch display.
The invention has the following beneficial effects:
the portable waste gas sampling and metering system and the method of the invention suck the sample gas through the oil-free vacuum pump during the specific operation, the processor controls the flow regulating valve, the electromagnetic valve and the oil-free vacuum pump according to the sample gas flow detected by the gas flowmeter and the set target sampling flow, namely, the combination of coarse adjustment and fine adjustment is adopted, so that the sample gas flow is quickly equal to the set target sampling flow, the pollutant sampling or absorbing device connected at the front end is favorable for trapping pollutants, the pollutant sampling accuracy of the device is improved, after the test time is over, the processor reads the total gas amount accumulated by the sample gas flowmeter and displays the total gas amount through the touch display screen, thereby realizing the accurate control of the waste gas flow and the total collected waste gas amount, and the system has simple structure, convenient carrying and transportation, high integration and intellectualization, and reduces the requirement on the operation proficiency of field testers, human errors in the testing process are effectively reduced.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Wherein, 1 is the touch-control display screen, 2 is the treater, 3 is temperature monitoring instrument, 4 is the gas desicator, 5 is flow control valve, 6 is gas flowmeter, 7 is gas pressure monitoring instrument, 8 is the solenoid valve, 9 is the oil-free vacuum pump, 10 is exhaust gas port.
Detailed Description
The invention is described in further detail below with reference to the accompanying drawings:
referring to fig. 1, the portable exhaust gas sampling and metering system of the present invention includes a sample gas pipeline, a gas dryer 4, a sample gas pipeline, a flow regulating valve 5, a gas flowmeter 6, an electromagnetic valve 8, an oil-free vacuum pump 9, an exhaust gas exhaust port 10, a processor 2 and a touch display screen 1; the export of appearance gas pipeline is linked together with the entry of gas desicator 4, and the export of gas desicator 4 is linked together through flow control valve 5 and gas flowmeter 6's entry, and gas flowmeter 6's export is linked together through solenoid valve 8 and oil-free vacuum pump 9's entry, and oil-free vacuum pump 9's export is linked together with exhaust gas vent 10, and treater 2 is connected with flow control valve 5, gas flowmeter 6, solenoid valve 8 and oil-free vacuum pump 9, and treater 2 is connected with touch display screen 1.
A temperature monitoring instrument 3 is arranged at an inlet of the gas dryer 4, and the temperature monitoring instrument 3 is connected with the processor 2; and a gas pressure monitoring instrument 7 is arranged at the outlet of the oil-free vacuum pump 9, wherein the gas pressure monitoring instrument 7 is connected with the processor 2.
The processor 2 is connected with the flow regulating valve 5, the gas flowmeter 6, the electromagnetic valve 8 and the oil-free vacuum pump 9 through a first data line; the processor 2 is connected with the touch display screen 1 through a second data line.
The portable waste gas sampling and metering method comprises the following steps:
the sample gas after being analyzed by waste gas or absorbed by pollutants enters a gas dryer 4 through a sample gas pipeline, wherein the processor 2 monitors the gas temperature at the inlet of the gas dryer 4 through a temperature monitoring instrument 3, the sample gas is dried and dehumidified through the gas dryer 4, then the flow of the sample gas is regulated through a flow regulating valve 5 and then is input into the flow regulating valve 5, the gas flow and the total accumulated passing gas in the testing time period are measured through a gas flowmeter 6, the sample gas output by the gas flowmeter 6 is subjected to secondary regulation through an electromagnetic valve 8 and then enters an oil-free vacuum pump 9, and finally the sample gas is discharged through a waste gas exhaust port 10;
when the sampling device works, a user inputs a set target sampling flow through the touch display screen 1, simultaneously opens the electromagnetic valve 8, the flow regulating valve 5 and the oil-free vacuum pump 9, gradually increases the rotating speed of the oil-free vacuum pump 9, obtains the temperature, the flow and the pressure of the sample gas, and regulates the opening degree of the electromagnetic valve 8, the opening degree of the flow regulating valve 5 and the rotating speed of the oil-free vacuum pump 9 according to the flow detection value of the sample gas, so that the flow detected by the gas flowmeter 6 is equal to the set target sampling flow until the sampling is finished, displays the total amount of the sample gas through the touch display screen 1, closes the electromagnetic valve 8 and the flow regulating valve 5, and simultaneously stops transporting;
in the sampling process, detect the temperature and the pressure of appearance gas through temperature monitoring instrument 3 and gas pressure monitoring instrument 7, when the temperature of appearance gas exceedes preset temperature range or when the pressure of appearance gas exceedes preset pressure range, then the initiative closes solenoid valve 8, stops transporting oil-free vacuum pump 9 simultaneously to the realization is to measuring equipment's protection.
It should be noted that the present invention takes into full account the gas principal component, e.g., O, during the gas flow measurement process2、N2And CO2And the like, and meanwhile, the flow control accuracy is improved, so that the gas flow metering accuracy is high, the integration level is high, the device is portable, the artificial error in the test process is reduced, and the working strength of instrument carrying is reduced.

Claims (6)

1.一种便携式废气采样计量系统,其特征在于,包括样气管道、气体干燥器(4)、样气管道、流量调节阀(5)、气体流量计(6)、电磁阀(8)、无油真空泵(9)、废气排气口(10)、处理器(2)及触控显示屏(1);1. A portable waste gas sampling and metering system, characterized in that it comprises a sample gas pipeline, a gas dryer (4), a sample gas pipeline, a flow regulating valve (5), a gas flow meter (6), a solenoid valve (8), an oil-free vacuum pump (9), an exhaust gas exhaust port (10), a processor (2) and a touch display screen (1); 样气管道的出口与气体干燥器(4)的入口相连通,气体干燥器(4)的出口经流量调节阀(5)与气体流量计(6)的入口相连通,气体流量计(6)的出口经电磁阀(8)与无油真空泵(9)的入口相连通,无油真空泵(9)的出口与废气排气口(10)相连通,处理器(2)与流量调节阀(5)、气体流量计(6)、电磁阀(8)及无油真空泵(9)相连接,处理器(2)与触控显示屏(1)相连接。The outlet of the sample gas pipeline is communicated with the inlet of the gas dryer (4), and the outlet of the gas dryer (4) is communicated with the inlet of the gas flowmeter (6) through the flow regulating valve (5), and the gas flowmeter (6) The outlet of the oil-free vacuum pump (9) is communicated with the inlet of the oil-free vacuum pump (9) through the solenoid valve (8), the outlet of the oil-free vacuum pump (9) is communicated with the exhaust gas exhaust port (10), and the processor (2) is communicated with the flow control valve (5). ), the gas flow meter (6), the solenoid valve (8) and the oil-free vacuum pump (9) are connected, and the processor (2) is connected with the touch display screen (1). 2.根据权利要求1所述的便携式废气采样计量系统,其特征在于,气体干燥器(4)的入口处设置有温度监测仪表(3),温度监测仪表(3)与处理器(2)相连接。2. The portable waste gas sampling and metering system according to claim 1, wherein the inlet of the gas dryer (4) is provided with a temperature monitoring instrument (3), and the temperature monitoring instrument (3) is in phase with the processor (2). connect. 3.根据权利要求1所述的便携式废气采样计量系统,其特征在于,无油真空泵(9)的出口处设置有气体压力监测仪表(7),其中,气体压力监测仪表(7)与处理器(2)相连接。3. The portable exhaust gas sampling and metering system according to claim 1, wherein a gas pressure monitoring instrument (7) is provided at the outlet of the oil-free vacuum pump (9), wherein the gas pressure monitoring instrument (7) and the processor (2) Connected. 4.根据权利要求1所述的便携式废气采样计量系统,其特征在于,处理器(2)通过第一数据线与流量调节阀(5)、气体流量计(6)、电磁阀(8)及无油真空泵(9)相连接。4. The portable exhaust gas sampling and metering system according to claim 1, wherein the processor (2) communicates with the flow regulating valve (5), the gas flow meter (6), the solenoid valve (8) and the An oil-free vacuum pump (9) is connected. 5.根据权利要求4所述的便携式废气采样计量系统,其特征在于,处理器(2)通过第二数据线与触控显示屏(1)相连接。5 . The portable exhaust gas sampling and metering system according to claim 4 , wherein the processor ( 2 ) is connected to the touch display screen ( 1 ) through a second data line. 6 . 6.一种便携式废气采样计量方法,其特征在于,包括以下步骤:6. A portable waste gas sampling and measuring method, characterized in that, comprising the following steps: 用户通过触控显示屏(1)输入设定的目标采样流量,同时打开电磁阀(8)、流量调节阀(5)及无油真空泵(9),逐步提升无油真空泵(9)的转速,经废气分析或污染物被吸收后的样气通过样气管道进入气体干燥器(4)中进行干燥除湿处理,再经流量调节阀(5)进入到气体流量计(6)中进行测试时间段内的气体流量及累计通过的气体总量,然后经电磁阀(8)后进入到无油真空泵(9)中,无油真空泵(9)输出的样气经废气排气口(10)排出,在此过程中,处理器(2)根据气体流量计(6)检测的气体流量以及设定的目标采样流量调节流量调节阀(5)的开度、电磁阀(8)的开度及无油真空泵(9)的转速,使得气体流量计(6)检测得到的气体流量与设定的目标采样流量相同,测试结束后,处理器(2)读取气体流量计(6)检测的累计通过的气体总量,然后通过触控显示器(1)进行显示。The user inputs the set target sampling flow rate through the touch screen (1), opens the solenoid valve (8), the flow control valve (5) and the oil-free vacuum pump (9) at the same time, and gradually increases the speed of the oil-free vacuum pump (9). The sample gas after the exhaust gas analysis or the pollutants has been absorbed enters the gas dryer (4) through the sample gas pipeline for drying and dehumidification treatment, and then enters the gas flow meter (6) through the flow control valve (5) for the test period. The gas flow rate and the total amount of gas passing through it are then passed through the solenoid valve (8) into the oil-free vacuum pump (9), and the sample gas output by the oil-free vacuum pump (9) is discharged through the exhaust gas exhaust port (10), During this process, the processor (2) adjusts the opening of the flow regulating valve (5), the opening of the solenoid valve (8) and the oil-free flow according to the gas flow detected by the gas flow meter (6) and the set target sampling flow The rotational speed of the vacuum pump (9) makes the gas flow rate detected by the gas flow meter (6) the same as the set target sampling flow rate. The total amount of gas is then displayed on the touch display (1).
CN202011282225.2A 2020-11-16 2020-11-16 Portable waste gas sampling and metering system and method Pending CN112326374A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115686092A (en) * 2022-11-15 2023-02-03 陕西森兰安全科技有限公司 Fluid flow adjusting device

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CN111537293A (en) * 2020-05-13 2020-08-14 西安热工研究院有限公司 A system and method for sampling and measuring HCl and/or HBr
CN213456320U (en) * 2020-11-16 2021-06-15 西安热工研究院有限公司 Portable waste gas sampling measurement system

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CN103913355A (en) * 2014-04-05 2014-07-09 青岛共好检测技术有限公司 Sampler for multi-channel gases and particulate matters and using method of sampler
CN204085969U (en) * 2014-10-13 2015-01-07 北京市环境保护科学研究院 Gasoloid isokinetic sampling device in speed change air-flow
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CN208270307U (en) * 2018-06-05 2018-12-21 上海清如环保科技有限公司 A kind of online CEMS pretreatment system
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115686092A (en) * 2022-11-15 2023-02-03 陕西森兰安全科技有限公司 Fluid flow adjusting device

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