CN112324750A - Reversing valve detection device - Google Patents
Reversing valve detection device Download PDFInfo
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- CN112324750A CN112324750A CN202011275724.9A CN202011275724A CN112324750A CN 112324750 A CN112324750 A CN 112324750A CN 202011275724 A CN202011275724 A CN 202011275724A CN 112324750 A CN112324750 A CN 112324750A
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- power supply
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- electromagnet
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- 238000001514 detection method Methods 0.000 title claims abstract description 22
- 238000012360 testing method Methods 0.000 claims abstract description 19
- 238000004873 anchoring Methods 0.000 claims abstract description 15
- 238000011084 recovery Methods 0.000 claims description 5
- 238000000034 method Methods 0.000 description 4
- 239000007788 liquid Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B19/00—Testing; Calibrating; Fault detection or monitoring; Simulation or modelling of fluid-pressure systems or apparatus not otherwise provided for
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- Fluid Mechanics (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)
Abstract
The invention discloses a reversing valve detection device, and belongs to the technical field of detection tools. The test oil way comprises an oil pump, a one-way valve and an anchoring valve; the control circuit comprises a time delay relay, a normally closed relay, a direct-current power supply, a pressure switch, a motor of the oil pump, an anchor valve electromagnet and ports for connecting the forward electromagnet and the backward electromagnet of the reversing valve; the power supply branches of the motor, the direct-current power supply and the third delay relay are controlled by the first delay relay, the power supply branch of the anchoring valve electromagnet is controlled by the third delay relay and the second normally closed relay, the power supply branch of the advancing electromagnet is controlled by the first normally closed relay, and the power supply branch of the retreating electromagnet is controlled by the second delay relay; when the reversing valve advances, the power supply branch circuits of the first normally closed relay and the second delay relay are conducted. The device does not need a controller, realizes automatic detection only by a circuit and a mechanical structure, can realize one-key automatic detection and is very convenient to use.
Description
Technical Field
The invention relates to a reversing valve detection device, and belongs to the technical field of detection tools.
Background
The reversing valve is a valve which changes the on-off relationship between different pipelines by utilizing the difference of the relative positions between a valve core and a valve body, realizes the connection and the disconnection, and changes the direction of liquid flow or air flow. It has wide application range and is widely applied to various production fields. With the improvement of electromagnetic control technology and manufacturing process, the electromagnetic valve can realize more exquisite control and play a role in realizing different pneumatic systems and hydraulic systems. However, in practical use, the reversing valve is prone to problems, and common faults and the resulting results are as follows:
1. the reversing valve cannot be reversed or is slowly reversed due to damage and blockage of the valve core and burning of the coil, so that liquid flow or air flow cannot flow in the set direction;
2. due to abrasion of a valve core sealing ring and damage of a valve rod and a valve seat, gas or liquid in the valve leaks, and power required by the action of subsequent devices cannot be achieved.
The switching-over valve damages mostly the inner structure and damages, and is difficult to disassemble, can't discern with the naked eye. The traditional reversing valve detection mode is mostly manually carried out one by one, and the efficiency is low. In addition, an automatic control system can be manufactured, a controller is adopted to automatically detect the reversing valve, but most of the automatic control system needs programming to be realized, various control parts are needed, and the cost is high. Therefore, it is necessary to develop a reversing valve detection device which is efficient and does not need to be controlled by a logic control chip.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides a reversing valve detection device which adopts a pure hardware form to realize the detection of a reversing valve, and is low in cost and easy to realize.
In order to achieve the above purpose, the invention provides the following technical scheme:
a reversing valve detection device comprises a test oil path and a control circuit, wherein the test oil path comprises an oil pump arranged at the inlet end of a reversing valve and one-way valves arranged on two oil paths at the outlet end of the reversing valve, and the oil path opened when the reversing valve retreats passes through the one-way valves and then is connected with an anchoring valve; the control circuit comprises first to third time delay relays, first to second normally closed relays, a direct-current power supply, a pressure switch, a motor of an oil pump, an anchoring valve electromagnet and ports for connecting the reversing valve to advance and retreat electromagnets; the power supply branch of the anchoring valve electromagnet is controlled by a third delay relay and a second normally closed relay, the first normally closed relay, the second delay relay, the advancing electromagnet and the retreating electromagnet are all powered by the direct current power supply through the corresponding branches, the power supply branch of the advancing electromagnet is controlled by the first normally closed relay, and the power supply branch of the retreating electromagnet is controlled by the second delay relay; when the reversing valve moves forward, the pressure of the corresponding oil way is increased, the pressure switch is closed, and the power supply branch of the first normally closed relay and the power supply branch of the second time delay relay are conducted.
Furthermore, the power supply of the first time delay relay is controlled by the self-recovery key.
Furthermore, a main switch is also arranged on a main circuit of the control circuit.
Furthermore, two oil paths at the outlet end of the reversing valve are provided with corresponding pressure gauges after passing through the one-way valve.
Furthermore, the main circuit of the control circuit supplies power for 380V, and the output of the direct current power supply is 24V.
Furthermore, the delay time of the first delay relay is at least twice as long as that of the second delay relay.
As can be seen from the above description, the technical scheme of the invention has the beneficial effects that:
1. the invention does not contain a logic control chip, does not need programming and has low cost.
2. The invention controls the total testing time length through the first time delay relay, controls the testing times through the second time delay relay and realizes the switching of the forward and backward of the reversing valve through the pressure switch. And after the test is finished, the system is fully decompressed through a third time delay relay. The whole device is ingenious in conception, and can realize full and automatic test on the reversing valve.
3. The invention has simple structure, easy realization, convenient use and high practicability.
Drawings
In order to more clearly describe this patent, one or more of the following figures are provided.
Fig. 1 is a schematic diagram of a detection device in an embodiment of the present invention.
Detailed Description
In order to facilitate the understanding of the technical solutions of the present patent by those skilled in the art, the technical solutions of the present patent are further described in the following specific cases.
As shown in fig. 1, a reversing valve detection device comprises a test oil path and a control circuit, wherein the test oil path comprises an oil pump arranged at the inlet end of a reversing valve and one-way valves arranged on two oil paths at the outlet end of the reversing valve, and the oil path opened when the reversing valve retreats passes through the one-way valves and then is connected with an anchoring valve; the control circuit comprises time delay relays 1-3, normally closed relays 1-2, a direct-current power supply, a pressure switch, a motor of an oil pump, an anchoring valve electromagnet and ports for connecting the reversing valve to advance and retreat electromagnets; the motor, the direct-current power supply, the anchoring valve electromagnet and the time delay relay 3 are respectively supplied with power through respective corresponding branches, the power supply branches of the motor, the direct-current power supply and the time delay relay 3 are all controlled by the time delay relay 1, the power supply branch of the anchoring valve electromagnet is controlled by the time delay relay 3 and the normally closed relay 2, the normally closed relay 1, the normally closed relay 2, the time delay relay 2, the advancing electromagnet and the retreating electromagnet are all supplied with power through respective corresponding branches by the direct-current power supply, the power supply branch of the advancing electromagnet is controlled by the normally closed relay 1, and the power supply branch of the retreating electromagnet is controlled by the time; when the reversing valve moves forward, the pressure of the corresponding oil way is increased, the pressure switch is closed, and the power supply branches of the normally closed relay 1 and the time delay relay 2 are conducted.
In addition, a main switch is further arranged on a main circuit of the control circuit and used for switching off the whole circuit, and a self-recovery key is further arranged on a power supply circuit of the first time delay relay and used for starting a test.
Furthermore, two oil paths at the outlet end of the reversing valve are provided with corresponding digital display pressure gauges after passing through the one-way valve. The pressure can be checked through the pressure gauge to judge the quality of the reversing valve.
In the device, the main circuit of the control circuit supplies power for 380V, and the output of the direct current power supply is 24V.
In the detection device, a time delay relay 1 controls the total test duration, a time delay relay 2 controls the test times, and a pressure switch realizes the switching of the forward movement and the backward movement of the reversing valve. After the test is finished, the time delay relay 3 can fully release the pressure of the system. Generally, the delay time of the first delay relay is at least twice as long as that of the second delay relay, so that at least one test can be completed.
For example, if the delay relay 1 is set to half a minute, the delay relay 2 is set to 1 second (1 second for each forward and backward process), and the delay relay 3 is set to 8 seconds, a test can ideally take 15 cycles.
The device can judge whether the reversing valve is normal or not through high-pressure reversing detection of the reversing valve and normal action or not after the electromagnetic valve is electrified. The working process is as follows:
1. connecting a reversing valve to be detected, opening the air switch, manually pressing a self-recovery key, then loosening the self-recovery key, and starting detection;
2. after the key is pressed, a coil of the delay relay 1 is electrified, so that the delay relay 1 is conducted, and coils of a motor, a transformer, a switching power supply and a delay relay 3 are electrified;
3. because the switch power supply is electrified, the coil of the relay 2 is electrified, the normally closed contact of the relay 2 is disconnected, and the anchoring valve is not attracted;
4. the forward end of the reversing valve is electrified through a normally closed contact of the relay 1, and the forward electromagnetic valve is closed, so that the pressure of the forward end is increased;
5. when the pressure at the front inlet end rises to the threshold value of the high-pressure switch, the high-pressure switch is conducted;
6. after the high-voltage pressure switch is switched on, the coil of the time delay relay 2 is electrified, so that the time delay relay 2 is switched on;
7. the reversing valve retreats, the coil of the relay 1 is electrified through the normally open contact of the time delay relay 2, the normally closed contact of the electric appliance 1 is disconnected after the coil of the relay 1 is electrified, so that the forward electromagnetic valve is powered off, and the backward electromagnetic valve is electrified, so that the pressure of the oil outlet at the retreating end rises;
8. when the delay time of the delay relay 2 is up, the coil of the relay 1 is powered off, so that the normally closed contact of the relay 1 is conducted, and the contents of 3-7 are repeated;
9. when the delay time of the delay relay 1 is up, the coil of the relay 2 is powered off, the normally closed contact of the relay 2 is conducted, and at the moment, because the delay time of the delay relay 3 is not up, the anchoring valve is powered on through the delay relay 3 to remove the pressure in the system;
10. and after the delay time of the delay relay 3 is up, the anchoring valve is closed, and the whole testing process is finished.
The device does not need a controller, realizes automatic detection only by a circuit and a mechanical structure, can realize one-key automatic detection and is very convenient to use. In addition, the device can carry out multiple high-pressure reversing tests on the reversing valve in one test process by setting the delay time of the delay relay, so that the full detection is realized.
It should be noted that the above embodiments are only specific examples of the implementation schemes of this patent, and do not cover all the implementation schemes of this patent, and therefore, the scope of protection of this patent cannot be considered as limited; all the implementations which belong to the same concept as the above cases or the combination of the above schemes are within the protection scope of the patent.
Claims (6)
1. A reversing valve detection device is characterized in that: the test oil path comprises an oil pump arranged at the inlet end of the reversing valve and one-way valves arranged on two oil paths at the outlet end of the reversing valve, and the oil path opened when the reversing valve retreats passes through the one-way valves and then is connected with an anchoring valve; the control circuit comprises first to third time delay relays, first to second normally closed relays, a direct-current power supply, a pressure switch, a motor of an oil pump, an anchoring valve electromagnet and ports for connecting the reversing valve to advance and retreat electromagnets; the power supply branch of the anchoring valve electromagnet is controlled by a third delay relay and a second normally closed relay, the first normally closed relay, the second delay relay, the advancing electromagnet and the retreating electromagnet are all powered by the direct current power supply through the corresponding branches, the power supply branch of the advancing electromagnet is controlled by the first normally closed relay, and the power supply branch of the retreating electromagnet is controlled by the second delay relay; when the reversing valve moves forward, the pressure of the corresponding oil way is increased, the pressure switch is closed, and the power supply branch of the first normally closed relay and the power supply branch of the second time delay relay are conducted.
2. The reversing valve detecting device according to claim 1, wherein: the power supply of the first time delay relay is controlled by the self-recovery key.
3. The reversing valve detecting device according to claim 1, wherein: and a main switch is also arranged on the main circuit of the control circuit.
4. The reversing valve detecting device according to claim 1, wherein: two oil paths at the outlet end of the reversing valve are provided with corresponding pressure gauges after passing through the one-way valve.
5. The reversing valve detecting device according to claim 1, wherein: the main circuit of the control circuit supplies power for 380V, and the output of the direct current power supply is 24V.
6. The reversing valve detecting device according to claim 1, wherein: the delay time of the first delay relay is at least twice as long as that of the second delay relay.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011275724.9A CN112324750A (en) | 2020-11-16 | 2020-11-16 | Reversing valve detection device |
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| CN202011275724.9A CN112324750A (en) | 2020-11-16 | 2020-11-16 | Reversing valve detection device |
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| CN112324750A true CN112324750A (en) | 2021-02-05 |
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| CN202011275724.9A Pending CN112324750A (en) | 2020-11-16 | 2020-11-16 | Reversing valve detection device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116243066A (en) * | 2022-09-09 | 2023-06-09 | 中核检修有限公司 | Portable two-way solenoid valve testing arrangement |
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|---|---|---|---|---|
| US4103710A (en) * | 1977-09-12 | 1978-08-01 | Baker International Corporation | Time cycle controller for pneumatic valve |
| RU2009143690A (en) * | 2009-11-25 | 2011-05-27 | Федеральное государственное образовательное учреждение высшего профессионального образования "Санкт-Петербургский государственный | AUTOMATIC CONTROL DEVICE FOR BOILER SAFETY VALVE |
| CN206892711U (en) * | 2017-05-09 | 2018-01-16 | 郑州宇通客车股份有限公司 | A kind of service life test stand frame and a kind of solenoid valve control circuit |
| CN207961698U (en) * | 2017-11-29 | 2018-10-12 | 中国船舶重工集团公司第七一九研究所 | Ocean nuclear power platform solenoid valve control circuit, control device |
| CN108705130A (en) * | 2018-05-17 | 2018-10-26 | 江苏国力锻压机床有限公司 | The method of high-precision plate shearing machine and its accurate shearing board material |
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-
2020
- 2020-11-16 CN CN202011275724.9A patent/CN112324750A/en active Pending
Patent Citations (7)
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| US4103710A (en) * | 1977-09-12 | 1978-08-01 | Baker International Corporation | Time cycle controller for pneumatic valve |
| RU2009143690A (en) * | 2009-11-25 | 2011-05-27 | Федеральное государственное образовательное учреждение высшего профессионального образования "Санкт-Петербургский государственный | AUTOMATIC CONTROL DEVICE FOR BOILER SAFETY VALVE |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116243066A (en) * | 2022-09-09 | 2023-06-09 | 中核检修有限公司 | Portable two-way solenoid valve testing arrangement |
| CN116243066B (en) * | 2022-09-09 | 2024-10-15 | 中核检修有限公司 | Portable two-way solenoid valve testing arrangement |
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Inventor after: Gu Longfei Inventor after: Zhang Weimin Inventor after: Lin Qing Inventor after: Li Zhifeng Inventor after: Zhai Yanwei Inventor before: Gu Longfei Inventor before: Zhang Weimin |
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