CN112324016A - Production method of recombined bamboo-phosphogypsum composite partition board - Google Patents

Production method of recombined bamboo-phosphogypsum composite partition board Download PDF

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Publication number
CN112324016A
CN112324016A CN202011281340.8A CN202011281340A CN112324016A CN 112324016 A CN112324016 A CN 112324016A CN 202011281340 A CN202011281340 A CN 202011281340A CN 112324016 A CN112324016 A CN 112324016A
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CN
China
Prior art keywords
phosphogypsum
bamboo
recombined bamboo
glass fiber
foam concrete
Prior art date
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Pending
Application number
CN202011281340.8A
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Chinese (zh)
Inventor
葛晨
张军
朱从香
沈广建
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Yangzhou Polytechnic Institute
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Yangzhou Polytechnic Institute
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Publication date
Application filed by Yangzhou Polytechnic Institute filed Critical Yangzhou Polytechnic Institute
Priority to CN202011281340.8A priority Critical patent/CN112324016A/en
Publication of CN112324016A publication Critical patent/CN112324016A/en
Pending legal-status Critical Current

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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/74Removable non-load-bearing partitions; Partitions with a free upper edge
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/14Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
    • C04B28/142Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements containing synthetic or waste calcium sulfate cements
    • C04B28/143Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements containing synthetic or waste calcium sulfate cements the synthetic calcium sulfate being phosphogypsum
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/82Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to sound only
    • E04B1/84Sound-absorbing elements
    • E04B1/86Sound-absorbing elements slab-shaped
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/92Protection against other undesired influences or dangers
    • E04B1/94Protection against other undesired influences or dangers against fire
    • E04B1/941Building elements specially adapted therefor
    • E04B1/942Building elements specially adapted therefor slab-shaped
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
    • E04C2/284Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/44Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose
    • E04C2/46Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose specially adapted for making walls
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/52Sound-insulating materials

Abstract

The scheme relates to a production method of a recombined bamboo-phosphogypsum composite partition panel, which comprises the steps of preparing a phosphogypsum-diatom ooze foam concrete filling module and a recombined bamboo-glass fiber composite shell by a thermosetting molding technology respectively, and assembling the phosphogypsum-diatom ooze foam concrete filling module in the recombined bamboo-glass fiber composite shell; the phosphogypsum-diatom ooze foam concrete filling module is prepared by compounding and foaming modified phosphogypsum, diatom ooze, ordinary portland cement, fly ash, a foaming agent, a high-efficiency water reducing agent, an exciting agent and water. The method comprises the steps of firstly compounding recombined bamboo and glass fiber cloth to form a shell of the partition panel, wherein the shell is high in overall strength, not easy to deform and high in fire resistance, and then filling the whole recombined bamboo shell with a modified phosphogypsum compound filling module, so that sound insulation and noise reduction are realized; the invention has simple production process and low cost, the used materials are environment-friendly and pollution-free, and the prepared partition board also has certain aesthetic property.

Description

Production method of recombined bamboo-phosphogypsum composite partition board
Technical Field
The invention relates to the field of architectural decoration, in particular to a production method of a recombined bamboo-phosphogypsum composite partition panel.
Background
The indoor partition is usually made of materials such as toughened glass and steel, and the materials have the defects of long construction period, poor sound insulation and noise reduction capability, heavy self weight, difficulty in carrying and the like although being attractive. Therefore, partition boards made of steel plates and foams are widely used at present. However, in order to improve the thermal and acoustic insulation effect of the partition panel, the thickness of the partition panel is continuously increased, and accordingly, the thickness of the steel plate and the foam is increased, resulting in a waste of resources. With the increasing demand of green buildings and the increasing demand of people on the comfort of living environment, the preparation of building materials by using modified materials and industrial solid wastes has gradually become a trend.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide the environment-friendly partition board which is produced by utilizing the modified material and has good sound insulation and noise reduction effects and strong fire resistance.
In order to achieve the purpose, the invention provides the following technical scheme:
a production method of a recombined bamboo-phosphogypsum composite partition panel comprises the steps of preparing a phosphogypsum-diatom ooze foam concrete filling module and a recombined bamboo-glass fiber composite shell respectively through a thermosetting molding technology, and assembling the phosphogypsum-diatom ooze foam concrete filling module in the recombined bamboo-glass fiber composite shell; the phosphogypsum-diatom ooze foam concrete filling module is prepared by compounding and foaming modified phosphogypsum, diatom ooze, ordinary portland cement, fly ash, a foaming agent, a high-efficiency water reducing agent, an exciting agent and water.
Further, the production method of the recombined bamboo-glass fiber composite shell comprises the following steps:
1) treating raw materials: the mao bamboo is placed into a mixed solution of water-soluble phenolic resin glue and a flame retardant for soaking after being defibered and carbonized, and then is fished out and dried to obtain bamboo bundles;
2) placing the bamboo bundle in a mold, and performing thermosetting molding to obtain a bamboo bundle shell;
3) and (2) fully paving and adhering glass fiber cloth on the inner side of the formed bamboo bundle shell by using an adhesive, then placing the bamboo bundle in a mould, continuously placing the bamboo bundle in the step 1) on the inner side adhered with the glass fiber cloth, and performing high-temperature and high-pressure thermosetting forming to obtain the recombined bamboo-glass fiber composite shell.
Further, the flame retardant is an inorganic flame retardant, an organic flame retardant or an organic resin flame retardant.
Further, the phosphogypsum-diatom ooze foam concrete filling module is prepared by compounding and foaming 40-60% of modified phosphogypsum, 10-20% of diatom ooze, 30-40% of ordinary portland cement, 5-10% of fly ash, 2-3% of foaming agent, 1-3% of high-efficiency water reducing agent, 0.5-1% of exciting agent and 50-70% of water according to mass percentage.
Furthermore, the production method of the phosphogypsum-diatom ooze foam concrete filling module comprises the steps of placing the foamed phosphogypsum-diatom ooze foam concrete into a mold, and carrying out thermosetting molding to obtain the phosphogypsum-diatom ooze foam concrete filling module.
Further, the modified phosphogypsum is one or more of steel slag modified phosphogypsum, slag silicate composite modified phosphogypsum and washing modified phosphogypsum.
Further, the foaming agent is a rosin acid soap foaming agent or a resin foaming agent; the high-efficiency water reducing agent is a polycarboxylic acid water reducing agent or a naphthalene water reducing agent.
Further, the excitant is one or more of carbonate cement, calcium oxide and calcium carbonate.
The recombined bamboo is a novel environment-friendly material which is started in recent years, has the greatest characteristic of fully and reasonably utilizing the inherent characteristics of bamboo fiber materials, and has the advantages of high density, high hardness, high strength, impact resistance, difficult deformation and the like.
The invention has the beneficial effects that: compared with the prior art, the casing of the partition panel is firstly made by compounding the recombined bamboo and the glass fiber cloth, the casing has high overall strength, difficult deformation and strong fire resistance, and then the whole recombined bamboo casing is filled by utilizing the modified phosphogypsum compound filling module, so that sound insulation and noise reduction are realized; the invention has simple production process and low cost, the used materials are environment-friendly and pollution-free, and the prepared partition board also has certain aesthetic property.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
Fig. 1 is a schematic view of a partition board according to an embodiment of the present invention.
Fig. 2 is a partially enlarged view of fig. 1.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In addition, the technical features involved in the different embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.
Example 1:
1) the mao bamboo is placed into a mixed solution of water-soluble phenolic resin glue and a flame retardant for soaking after being defibered and carbonized, and then is fished out and dried to obtain bamboo bundles;
2) placing the bamboo bundle in a mold, and performing thermosetting molding to obtain a bamboo bundle shell;
3) fully paving and adhering glass fiber cloth on the inner side of the formed bamboo bundle shell by using an adhesive, then placing the bamboo bundle in a mold, continuously placing the bamboo bundle in the step 1) on the inner side adhered with the glass fiber cloth, and performing high-temperature and high-pressure thermosetting forming to obtain a recombined bamboo-glass fiber composite shell;
4) 50 parts of steel slag modified phosphogypsum, 10 parts of diatom ooze, 30 parts of ordinary portland cement, 5 parts of fly ash, 3 parts of resin foaming agent, 1 part of polycarboxylic acid water reducing agent, 1 part of carbonate cement excitant and 65 parts of water are compounded and foamed to prepare foam concrete, and the foam concrete is poured into a mold to prepare a phosphogypsum-diatom ooze foam concrete filling module;
5) and (3) assembling the phosphogypsum-diatom ooze foam concrete filling module in the recombined bamboo-glass fiber composite shell to obtain the partition board.
The invention provides a partition board prepared according to the steps as shown in the figure 1, wherein 100 is a recombined bamboo-glass fiber composite shell, and 200 is a phosphogypsum-diatom ooze foam concrete filling module. As shown in fig. 2, which is a partial enlarged view of fig. 1, the reconstituted bamboo-glass fiber composite outer shell 100 includes, from the inside to the outside, a second bamboo bundle layer 130, a glass fiber cloth layer 120, and a first bamboo bundle layer 110. The upper and lower ends of the partition board can be arranged to be groove structures, and the rollers and the rails can be arranged to form partitions as required so as to be convenient to move. In addition, also can set up monolithic partition panel according to actual demand, or set the one end of partition panel to bellied bolt strip, the equipment of being convenient for.
While embodiments of the invention have been described above, it is not limited to the applications set forth in the description and the embodiments, which are fully applicable in various fields of endeavor to which the invention pertains, and further modifications may readily be made by those skilled in the art, it being understood that the invention is not limited to the details shown and described herein without departing from the general concept defined by the appended claims and their equivalents.

Claims (8)

1. The production method of the recombined bamboo-phosphogypsum composite partition board is characterized in that a phosphogypsum-diatom ooze foam concrete filling module and a recombined bamboo-glass fiber composite shell are respectively prepared by a thermosetting molding technology, and the phosphogypsum-diatom ooze foam concrete filling module is assembled in the recombined bamboo-glass fiber composite shell; the phosphogypsum-diatom ooze foam concrete filling module is prepared by compounding and foaming modified phosphogypsum, diatom ooze, ordinary portland cement, fly ash, a foaming agent, a high-efficiency water reducing agent, an exciting agent and water.
2. The production method of the recombined bamboo-phosphogypsum composite partition panel as claimed in claim 1, wherein the production method of the recombined bamboo-glass fiber composite casing is as follows:
1) treating raw materials: the mao bamboo is placed into a mixed solution of water-soluble phenolic resin glue and a flame retardant for soaking after being defibered and carbonized, and then is fished out and dried to obtain bamboo bundles;
2) placing the bamboo bundle in a mold, and performing thermosetting molding to obtain a bamboo bundle shell;
3) and (2) fully paving and adhering glass fiber cloth on the inner side of the formed bamboo bundle shell by using an adhesive, then placing the bamboo bundle in a mould, continuously placing the bamboo bundle in the step 1) on the inner side adhered with the glass fiber cloth, and performing high-temperature and high-pressure thermosetting forming to obtain the recombined bamboo-glass fiber composite shell.
3. The method for producing a reconstituted bamboo-phosphogypsum composite partition panel according to claim 2, wherein the flame retardant is an inorganic flame retardant, an organic flame retardant or an organic resin flame retardant.
4. The production method of the recombined bamboo-phosphogypsum composite partition panel as claimed in claim 1, wherein the phosphogypsum-diatom ooze foam concrete filling module is prepared by compounding and foaming 40-60% of modified phosphogypsum, 10-20% of diatom ooze, 30-40% of ordinary portland cement, 5-10% of fly ash, 2-3% of foaming agent, 1-3% of high-efficiency water reducing agent, 0.5-1% of exciting agent and 50-70% of water according to mass percentage.
5. The production method of the recombined bamboo-phosphogypsum composite partition panel according to claim 4, wherein the production method of the phosphogypsum-diatomite foam concrete filling module is to place the foamed phosphogypsum-diatomite foam concrete into a mould, and obtain the phosphogypsum-diatomite foam concrete filling module through thermosetting molding.
6. The method for producing a recombined bamboo-phosphogypsum composite partition panel according to claim 1, wherein the modified phosphogypsum is one or more of steel slag modified phosphogypsum, slag silicate composite modified phosphogypsum and washing modified phosphogypsum.
7. The production method of the recombined bamboo-phosphogypsum composite partition panel as claimed in claim 1, wherein the foaming agent is a rosin acid soap foaming agent or a resin foaming agent; the high-efficiency water reducing agent is a polycarboxylic acid water reducing agent or a naphthalene water reducing agent.
8. The method for producing a recombined bamboo-phosphogypsum composite partition panel according to claim 1, wherein the excitant is one or more of carbonate cement, calcium oxide and calcium carbonate.
CN202011281340.8A 2020-11-16 2020-11-16 Production method of recombined bamboo-phosphogypsum composite partition board Pending CN112324016A (en)

Priority Applications (1)

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CN202011281340.8A CN112324016A (en) 2020-11-16 2020-11-16 Production method of recombined bamboo-phosphogypsum composite partition board

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Application Number Priority Date Filing Date Title
CN202011281340.8A CN112324016A (en) 2020-11-16 2020-11-16 Production method of recombined bamboo-phosphogypsum composite partition board

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20140171890A1 (en) * 2011-08-10 2014-06-19 R&T Fabric, Llc Antimicrobial Fabric and Method of Bactericidal Activation
CN106882940A (en) * 2017-03-29 2017-06-23 广西棕海园林工程有限公司 Concrete
CN108191364A (en) * 2017-12-15 2018-06-22 昆明理工大学 A kind of ardealite building gypsum products method of modifying
CN109159222A (en) * 2018-08-14 2019-01-08 江西省林业科学院 A method of fibre reinforced bamboo matter recombination structure material is manufactured with loose Bamboo veneer
CN110847485A (en) * 2019-11-05 2020-02-28 扬州大学 Method for manufacturing recombined bamboo-foam concrete combined plate wall

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20140171890A1 (en) * 2011-08-10 2014-06-19 R&T Fabric, Llc Antimicrobial Fabric and Method of Bactericidal Activation
CN106882940A (en) * 2017-03-29 2017-06-23 广西棕海园林工程有限公司 Concrete
CN108191364A (en) * 2017-12-15 2018-06-22 昆明理工大学 A kind of ardealite building gypsum products method of modifying
CN109159222A (en) * 2018-08-14 2019-01-08 江西省林业科学院 A method of fibre reinforced bamboo matter recombination structure material is manufactured with loose Bamboo veneer
CN110847485A (en) * 2019-11-05 2020-02-28 扬州大学 Method for manufacturing recombined bamboo-foam concrete combined plate wall

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Application publication date: 20210205

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