Disclosure of Invention
The invention aims to solve the problems and provide a high-count multilayer gauze towel weaving process, which is different from the conventional 21-count and 32-count towels which use low-count and high-weight yarns, and adopts the effective collocation of 60-count and 80-count pure cotton yarns, so that the towel is softer and more skin-friendly, and the special requirements of infant and bathrobe products are met; the semi-finished product of the towel tissue after weaving is processed by adopting post-finishing processes such as loose edge sewing, rotary cage drying and the like, so that the towel cloth layers are more fluffy and more comfortable bubble feeling is presented.
The invention realizes the purpose through the following technical scheme, and the weaving process of the high-count multilayer gauze towel comprises the following steps: the ground warp, the wool warp and the weft are all made of pure cotton yarns, and the ground warp and the weft are respectively divided into two groups: the ground warp consists of a first group of ground warps and a second group of ground warps, and the weft consists of a first group of weft yarns and a second group of weft yarns; the wool warp is 60 multiplied by 2 pure cotton yarn; the first group ground warp is 60 pure cotton yarns or 80 pure cotton yarns, and the second group ground warp is 60 pure cotton yarns; the first group of weft yarns are 80 pure cotton yarns, and the second group of weft yarns are 60 pure cotton yarns or 80 pure cotton yarns; in each tissue cycle, two groups of ground warps are arranged alternately in radial circulation according to the sequence; interweaving the pile warp, the first group of weft yarns and the first group of ground warps to form a front pile stitch, and interweaving the second group of ground warps and the second group of weft yarns to form a back stitch; the last four wefts of each tissue cycle are four layers of connecting tissues, and the connecting tissues are interlaced with the ground warps to connect the front surface and the back surface into a whole.
Preferably, the first group ground yarns are 60 pure cotton yarns, and the second group weft yarns are 60 pure cotton yarns.
Preferably, the first set of ground yarns is 80 count cotton yarns and the second set of weft yarns is 80 count cotton yarns.
Preferably, the first group ground yarns are 60 pure cotton yarns, and the second group weft yarns are 80 pure cotton yarns.
Preferably, the first set of ground warps are 80 count pure cotton yarns and the second set of weft warps are 60 count pure cotton yarns.
Preferably, the drafting mode of the towel tissue during weaving is as follows: the ground warp is 1 heald entry, the wool warp is 1 heald entry, and the ground warp is 2 heald entries and is sequentially circulated for 2 times; the reeding mode is as follows: 2, reed entering.
Preferably, each of the weave cycles is 72 picks; wherein 6 picks are a base weave.
Preferably, 1, 2 and 3 picks in each basic structure are a first group of weft yarns, and 4, 5 and 6 picks are a second group of weft yarns; the warp yarns 5, 6 in the ground warp are the first group of warp yarns, and the warp yarns 7, 8, 9 and 10 are the second group of warp yarns.
Preferably, 1, 2, 3 and 4 picks in each tissue cycle are long picks, and the rest are short picks; 67. the 68, 69 and 70 picks are long picks, and the rest are short picks, wherein the 69, 70, 71 and 72 picks are connected tissues in four layers.
Preferably, the semi-finished product of the towel tissue after weaving is processed by adopting after-finishing processes such as loose edge sewing, rotary cage drying and the like.
The invention has the beneficial effects that:
1. the ground warp, the wool warp and the weft are all made of pure cotton yarns, and the ground warp and the weft are respectively divided into two groups: the ground warp consists of a first group of ground warps and a second group of ground warps, and the weft consists of a first group of weft yarns and a second group of weft yarns; the wool warp is 60 multiplied by 2 pure cotton yarn; the first group ground warp is 60 pure cotton yarns or 80 pure cotton yarns, and the second group ground warp is 60 pure cotton yarns; the first group of weft yarns are 80 pure cotton yarns, and the second group of weft yarns are 60 pure cotton yarns or 80 pure cotton yarns; in each tissue cycle, two groups of ground warps are arranged alternately in radial circulation according to the sequence; interweaving the pile warp, the first group of weft yarns and the first group of ground warps to form a front pile stitch, and interweaving the second group of ground warps and the second group of weft yarns to form a back stitch; the last four wefts of each tissue cycle are four-layer connecting tissues, the four wefts are interlaced with the ground warp to connect the front surface and the back surface into a whole, and the three-layer connecting structure is different from the conventional 21-count and 32-count high-weight yarns for towels, and the three-layer connecting structure can enable the towels to be softer and more skin-friendly by effectively matching 60-count and 80-count pure cotton yarns so as to adapt to the special requirements of infant and bathrobe products;
2. the semi-finished product of the towel tissue after weaving is processed by adopting post-finishing processes such as loose edge sewing, rotary cage drying and the like, so that the towel cloth layers are more fluffy and more comfortable bubble feeling is presented.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
Referring to fig. 1-2, a process for weaving a high-count multi-layer gauze towel includes the following steps: the ground warp, the wool warp and the weft are all made of pure cotton yarns, and the ground warp and the weft are respectively divided into two groups: the ground warp consists of a first group of ground warps and a second group of ground warps, and the weft consists of a first group of weft yarns and a second group of weft yarns; the wool warp is 60 multiplied by 2 pure cotton yarn; the first group ground warp is 60 pure cotton yarns, and the second group ground warp is 60 pure cotton yarns; the first group of weft yarns are 80 pure cotton yarns, and the second group of weft yarns are 60 pure cotton yarns; in each tissue cycle, two groups of ground warps are arranged alternately in radial circulation according to the sequence; interweaving the pile warp, the first group of weft yarns and the first group of ground warps to form a front pile stitch, and interweaving the second group of ground warps and the second group of weft yarns to form a back stitch; the last four wefts of each tissue cycle are four layers of connecting tissues, and the connecting tissues are interlaced with the ground warps to connect the front surface and the back surface into a whole.
As a technical optimization scheme of the invention, the drafting mode of the towel tissue during weaving is as follows: the ground warp is 1 heald entry, the wool warp is 1 heald entry, and the ground warp is 2 heald entries and is sequentially circulated for 2 times; the reeding mode is as follows: 2, reed entering.
As a technical optimization scheme of the invention, each tissue cycle is 72 picks; wherein 6 picks are a base weave.
As a technical optimization scheme of the invention, 1, 2 and 3 picks in each basic organization are a first group of weft yarns, and 4, 5 and 6 picks are a second group of weft yarns; the warp yarns 5, 6 in the ground warp are the first group of warp yarns, and the warp yarns 7, 8, 9 and 10 are the second group of warp yarns.
As a technical optimization scheme of the invention, 1, 2, 3 and 4 picks in each organization cycle are long picks, and the rest are short picks; 67. the 68, 69 and 70 picks are long picks, and the rest are short picks, wherein the 69, 70, 71 and 72 picks are connected tissues in four layers.
As a technical optimization scheme of the invention, the semi-finished product of the towel tissue after weaving is processed by adopting after-finishing processes such as loose edge sewing, rotary cage drying and the like.
Example 2
Referring to fig. 1-2, a process for weaving a high-count multi-layer gauze towel includes the following steps: the ground warp, the wool warp and the weft are all made of pure cotton yarns, and the ground warp and the weft are respectively divided into two groups: the ground warp consists of a first group of ground warps and a second group of ground warps, and the weft consists of a first group of weft yarns and a second group of weft yarns; the wool warp is 60 multiplied by 2 pure cotton yarn; the first group ground warp is 80 pure cotton yarns, and the second group ground warp is 60 pure cotton yarns; the first group of weft yarns are 80 pure cotton yarns, and the second group of weft yarns are 80 pure cotton yarns; in each tissue cycle, two groups of ground warps are arranged alternately in radial circulation according to the sequence; interweaving the pile warp, the first group of weft yarns and the first group of ground warps to form a front pile stitch, and interweaving the second group of ground warps and the second group of weft yarns to form a back stitch; the last four wefts of each tissue cycle are four layers of connecting tissues, and the connecting tissues are interlaced with the ground warps to connect the front surface and the back surface into a whole.
As a technical optimization scheme of the invention, the drafting mode of the towel tissue during weaving is as follows: the ground warp is 1 heald entry, the wool warp is 1 heald entry, and the ground warp is 2 heald entries and is sequentially circulated for 2 times; the reeding mode is as follows: 2, reed entering.
As a technical optimization scheme of the invention, each tissue cycle is 72 picks; wherein 6 picks are a base weave.
As a technical optimization scheme of the invention, 1, 2 and 3 picks in each basic organization are a first group of weft yarns, and 4, 5 and 6 picks are a second group of weft yarns; the warp yarns 5, 6 in the ground warp are the first group of warp yarns, and the warp yarns 7, 8, 9 and 10 are the second group of warp yarns.
As a technical optimization scheme of the invention, 1, 2, 3 and 4 picks in each organization cycle are long picks, and the rest are short picks; 67. the 68, 69 and 70 picks are long picks, and the rest are short picks, wherein the 69, 70, 71 and 72 picks are connected tissues in four layers.
As a technical optimization scheme of the invention, the semi-finished product of the towel tissue after weaving is processed by adopting after-finishing processes such as loose edge sewing, rotary cage drying and the like.
Example 3
Referring to fig. 1-2, a process for weaving a high-count multi-layer gauze towel includes the following steps: the ground warp, the wool warp and the weft are all made of pure cotton yarns, and the ground warp and the weft are respectively divided into two groups: the ground warp consists of a first group of ground warps and a second group of ground warps, and the weft consists of a first group of weft yarns and a second group of weft yarns; the wool warp is 60 multiplied by 2 pure cotton yarn; the first group ground warp is 60 pure cotton yarns, and the second group ground warp is 60 pure cotton yarns; the first group of weft yarns are 80 pure cotton yarns, and the second group of weft yarns are 80 pure cotton yarns; in each tissue cycle, two groups of ground warps are arranged alternately in radial circulation according to the sequence; interweaving the pile warp, the first group of weft yarns and the first group of ground warps to form a front pile stitch, and interweaving the second group of ground warps and the second group of weft yarns to form a back stitch; the last four wefts of each tissue cycle are four layers of connecting tissues, and the connecting tissues are interlaced with the ground warps to connect the front surface and the back surface into a whole.
As a technical optimization scheme of the invention, the drafting mode of the towel tissue during weaving is as follows: the ground warp is 1 heald entry, the wool warp is 1 heald entry, and the ground warp is 2 heald entries and is sequentially circulated for 2 times; the reeding mode is as follows: 2, reed entering.
As a technical optimization scheme of the invention, each tissue cycle is 72 picks; wherein 6 picks are a base weave.
As a technical optimization scheme of the invention, 1, 2 and 3 picks in each basic organization are a first group of weft yarns, and 4, 5 and 6 picks are a second group of weft yarns; the warp yarns 5, 6 in the ground warp are the first group of warp yarns, and the warp yarns 7, 8, 9 and 10 are the second group of warp yarns.
As a technical optimization scheme of the invention, 1, 2, 3 and 4 picks in each organization cycle are long picks, and the rest are short picks; 67. the 68, 69 and 70 picks are long picks, and the rest are short picks, wherein the 69, 70, 71 and 72 picks are connected tissues in four layers.
As a technical optimization scheme of the invention, the semi-finished product of the towel tissue after weaving is processed by adopting after-finishing processes such as loose edge sewing, rotary cage drying and the like.
Example 4
Referring to fig. 1-2, a process for weaving a high-count multi-layer gauze towel includes the following steps: the ground warp, the wool warp and the weft are all made of pure cotton yarns, and the ground warp and the weft are respectively divided into two groups: the ground warp consists of a first group of ground warps and a second group of ground warps, and the weft consists of a first group of weft yarns and a second group of weft yarns; the wool warp is 60 multiplied by 2 pure cotton yarn; the first group ground warp is 80 pure cotton yarns, and the second group ground warp is 60 pure cotton yarns; the first group of weft yarns are 80 pure cotton yarns, and the second group of weft yarns are 60 pure cotton yarns; in each tissue cycle, two groups of ground warps are arranged alternately in radial circulation according to the sequence; interweaving the pile warp, the first group of weft yarns and the first group of ground warps to form a front pile stitch, and interweaving the second group of ground warps and the second group of weft yarns to form a back stitch; the last four wefts of each tissue cycle are four layers of connecting tissues, and the connecting tissues are interlaced with the ground warps to connect the front surface and the back surface into a whole.
As a technical optimization scheme of the invention, the drafting mode of the towel tissue during weaving is as follows: the ground warp is 1 heald entry, the wool warp is 1 heald entry, and the ground warp is 2 heald entries and is sequentially circulated for 2 times; the reeding mode is as follows: 2, reed entering.
As a technical optimization scheme of the invention, each tissue cycle is 72 picks; wherein 6 picks are a base weave.
As a technical optimization scheme of the invention, 1, 2 and 3 picks in each basic organization are a first group of weft yarns, and 4, 5 and 6 picks are a second group of weft yarns; the warp yarns 5, 6 in the ground warp are the first group of warp yarns, and the warp yarns 7, 8, 9 and 10 are the second group of warp yarns.
As a technical optimization scheme of the invention, 1, 2, 3 and 4 picks in each organization cycle are long picks, and the rest are short picks; 67. the 68, 69 and 70 picks are long picks, and the rest are short picks, wherein the 69, 70, 71 and 72 picks are connected tissues in four layers.
As a technical optimization scheme of the invention, the semi-finished product of the towel tissue after weaving is processed by adopting after-finishing processes such as loose edge sewing, rotary cage drying and the like.
The invention is different from the conventional 21-count and 32-count high-weight yarns used by the towel, and the effective matching of 60-count and 80-count pure cotton yarns is adopted, so that the towel is softer and more skin-friendly, and the special requirements of infant and bathrobe products are met; after finishing processes such as loose edge sewing, rotary cage drying and the like are adopted, so that the towel cloth layers are more fluffy, and more comfortable bubble feeling is presented.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.