CN112323119A - Full-automatic horizontal type oxidation electrophoresis production line for aluminum profiles - Google Patents
Full-automatic horizontal type oxidation electrophoresis production line for aluminum profiles Download PDFInfo
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- CN112323119A CN112323119A CN202011290780.XA CN202011290780A CN112323119A CN 112323119 A CN112323119 A CN 112323119A CN 202011290780 A CN202011290780 A CN 202011290780A CN 112323119 A CN112323119 A CN 112323119A
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D13/00—Electrophoretic coating characterised by the process
- C25D13/22—Servicing or operating apparatus or multistep processes
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D11/00—Electrolytic coating by surface reaction, i.e. forming conversion layers
- C25D11/02—Anodisation
- C25D11/04—Anodisation of aluminium or alloys based thereon
Abstract
The invention relates to the technical field of aluminum profile production, in particular to a full-automatic horizontal type oxidation electrophoresis production line for aluminum profiles, which comprises an electrophoresis workshop and an oxidation workshop, wherein an automatic walking travelling crane is arranged on one side inside the electrophoresis workshop and the oxidation workshop, a ground rail vehicle is connected between the electrophoresis workshop and the oxidation workshop, the electrophoresis workshop and the oxidation workshop are both composed of three layers of spatial structures, the upper left corner of the ground of one layer of equipment room of the oxidation workshop is fixedly connected with a degreasing alkaline etching neutralization equal-pretreatment area I, and one side of the degreasing alkaline etching neutralization equal-pretreatment area I is fixedly connected with an oxidation area I. The aluminum profile processing degreasing, alkaline etching, neutralizing, oxidizing, coloring and electrophoresis are organically combined together, reasonable layout is achieved, the space utilization of a production workshop is facilitated, U-shaped circulation of automatic traveling and production operation flows is achieved, the use efficiency of equipment is improved, the automatic production degree is improved, and the production cost and the labor cost are reduced.
Description
Technical Field
The invention relates to the technical field of aluminum profile production, in particular to a full-automatic horizontal type oxidation electrophoresis production line for aluminum profiles.
Background
With the rapid advance of large-scale capital construction investment and industrialization process in China, the yield and consumption of the whole industry of aluminum profiles are rapidly increased, and China also becomes the biggest aluminum profile production base and consumption market in the world. The application space of the aluminum profile in the industrial field is very large, so the demand is very large. The industrialization development of present aluminium alloy makes the aluminium alloy output promote fast, current aluminium alloy is in process of production, because the processing requirement of difference, can design the corresponding processing lines of equipment, present production line is when the operation is used, it is opposite separately, occupation space is big, the unreasonable overall arrangement of equipment overall arrangement, and the oven door that need often open and shut when curing oven uses on the production line, because the furnace body area is great, need reserve sufficient space directly in the place ahead of the furnace body and guarantee that the oven door opens and shuts and remove, the oven door opens and shuts comparatively inconveniently, certain potential safety hazard still exists.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a full-automatic horizontal type oxidation electrophoresis production line for aluminum profiles, which has the advantage of automatic production and solves the problems that the equipment layout of the existing production line is unreasonable, the furnace door needs to be opened and closed frequently when a curing furnace on the production line is used, the furnace door needs to be opened and closed enough space right in front of the furnace body to ensure the opening and closing movement of the furnace door due to the large occupied area of the furnace body, the opening and closing of the furnace door are inconvenient, and certain potential safety hazards exist.
(II) technical scheme
In order to achieve the technical problem, the invention provides a full-automatic horizontal type oxidation electrophoresis production line for aluminum profiles, which comprises an electrophoresis workshop and an oxidation workshop, wherein an automatic walking traveling crane is arranged on one side inside the electrophoresis workshop and the oxidation workshop, a ground rail vehicle is connected between the electrophoresis workshop and the oxidation workshop, and the electrophoresis workshop and the oxidation workshop are both formed by three layers of space structures.
The oxidation workshop one-layer equipment room ground upper left corner fixedly connected with degrease alkaline etching neutralization pretreatment district I, one side fixedly connected with oxidation district I of degrease alkaline etching neutralization pretreatment district I, be equipped with the compact district in the passageway between degrease alkaline etching neutralization pretreatment district I and the oxidation district I, one side fixedly connected with colouring district I of oxidation district I keeping away from degrease alkaline etching neutralization pretreatment district I, one side fixedly connected with NI colouring district of colouring district I, the left side fixedly connected with compressor in oxidation workshop one-layer equipment room ground middle part, one side fixedly connected with cooling pump of compressor, one side fixedly connected with sulphuric acid recovery area of cooling pump, one side fixedly connected with refrigerator in sulphuric acid recovery area, the refrigerator passes through pipeline and oxidation district I intercommunication, one side fixedly connected with heat transfer filtering area of refrigerator, the district is retrieved to the positive fixedly connected with electrophoresis of heat transfer filtering area, the refined district of left side fixedly connected with electrophoresis of electrophoresis retrieval district, the positive fixedly connected with electrophoresis district I of electrophoresis retrieval district, the left side fixedly connected with of electrophoresis district I dries the stove in advance, the left side fixedly connected with curing oven of stove is dried in advance, the district is cut to the right side fixedly connected with water of electrophoresis district I, the right side fixedly connected with of district is sealed the hole region I is cut to water.
Furthermore, the electrophoresis refining area comprises a photo-electrophoresis refining area and an extinction electrophoresis refining area, the photo-electrophoresis refining area is positioned on the right side of the extinction electrophoresis refining area, and an extinction electrophoresis recovery area is fixedly connected to one side between the photo-electrophoresis refining area and the extinction electrophoresis refining area.
Furthermore, a feeding area is fixedly connected to the lower left corner of the ground of the equipment room on the first floor of the oxidation workshop, and a discharging area is fixedly connected to the right side of the feeding area.
Further, the upper left corner fixedly connected with degrease alkaline corrosion neutralization pretreatment district II on oxidation workshop second floor equipment room ground, the right side fixedly connected with oxidation area II of degrease alkaline corrosion neutralization pretreatment district II, the right side fixedly connected with painted area II of oxidation area II, the colored rectifying region of the positive fixedly connected with of oxidation area II and painted area II, the right side fixedly connected with control area of colored rectifying region, the front of colored rectifying region is fixedly connected with electrophoresis district II and hole sealing district II respectively, hole sealing district II is located the right side of electrophoresis district II.
Further, the upper left corner fixedly connected with exhaust fan on electrophoresis workshop and oxidation workshop three-layer equipment room ground, the right side fixedly connected with washing purifying area of exhaust fan, the right side fixedly connected with cooling tower of washing purifying area, the front of exhaust fan is connected with the purifying area, the right side fixedly connected with cooling area of purifying area.
Further, curing oven is including the furnace body, the positive middle part fixedly connected with protective housing in furnace body top, the inside rotation of protective housing is connected with the axis of rotation, the both sides of axis of rotation surface all fixed cover has connect the rolling wheel, the rolling wheel is located the inside of protective housing, the one end of axis of rotation runs through the protective housing and extends to the outside of protective housing, the one end fixedly connected with gear motor of axis of rotation, gear motor passes through one side of support frame fixed connection at the protective housing, fixedly connected with stay cord in the race of rolling wheel, the bottom of stay cord runs through and extends to the bottom of protective housing, the bottom fixedly connected with furnace gate of stay cord, the furnace gate is located the front of furnace body fire door.
Further, the equal fixedly connected with limiting plate in the left and right sides of furnace body fire door, the both sides sliding connection of furnace gate is in the spout of two limiting plate opposite faces.
Furthermore, the bottom of the furnace body is fixedly connected with a bedplate, and the middle part of the top of the front surface of the bedplate is fixedly connected with a feeding plate.
Furthermore, the upper end and the lower end of one side of the furnace body are fixedly connected with fans, the air outlet end of each fan is communicated with the furnace body, and the top of the furnace body is fixedly connected with an exhaust window.
(III) advantageous effects
The invention provides a full-automatic horizontal type oxidation electrophoresis production line for aluminum profiles, which has the following beneficial effects:
1. the invention organically combines the degreasing, alkali etching, neutralization and other pre-treatments, oxidation, coloring and electrophoresis of the aluminum profile processing together, carries out reasonable layout, is beneficial to the maximum utilization of the space of a production workshop, improves the use efficiency of equipment, realizes U-shaped circulation of automatic driving and production operation flow, reduces the input and management cost output of the equipment, improves the automatic intelligent production degree and reduces the labor output cost.
2. The automatic traveling crane and the ground rail vehicle are adopted for conveying materials, so that time and labor are saved, more manual participation is not needed, the pretreatment such as degreasing, alkaline etching and neutralization, oxidation, coloring and electrophoresis can be automatically operated, the standardization and mechanization of aluminum profile production are improved, the production efficiency is greatly improved, and the quality of the oxidation electrophoresis of the aluminum profile is also ensured.
3. When the oven door of the curing oven needs to be opened, the reducing motor rotates forwards to drive the rotating shaft to rotate, so that the pull rope is wound in the wheel groove of the winding wheel, the oven door is pulled upwards by the pull rope, the oven door vertically moves upwards under the limitation of the two limiting plates to open the oven door, a worker can add materials into the curing oven conveniently, when the oven door needs to be closed, the reducing motor rotates backwards to drive the rotating shaft to rotate, the pull rope loosens, the oven door moves downwards due to dead weight, the oven door is attached to the front of the oven opening of the curing oven again, the oven door is opened and closed in an up-and-down moving mode, enough space is not needed to be reserved for pulling the oven door to open and close, the materials are.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a plan view of a floor equipment room of an oxidation plant according to the present invention;
FIG. 3 is a schematic view of a two-layer flat equipment of an oxidation plant according to the present invention;
FIG. 4 is a plan view of a three-level equipment room of an oxidation plant according to the present invention;
FIG. 5 is a schematic view of a curing oven according to the present invention;
fig. 6 is a schematic view of the structure of the rotating shaft according to the present invention.
In the figure: 1. an electrophoresis workshop; 2. an oxidation workshop; 3. automatically walking and traveling; 4. a ground rail vehicle; 101. a degreasing, alkaline etching and neutralizing pretreatment area I; 102. a material tightening area; 103. an oxidation area I; 104. a colored region I; 105. an NI colored region; 106. a compressor; 107. a cooling pump; 108. a sulfuric acid recovery zone; 109. a freezer; 110. a heat exchange filtering zone; 111. an electrophoresis recovery zone; 112. an electrophoresis refining zone; 113. a curing oven; 11301. a furnace body; 11302. a protective box; 11303. a rotating shaft; 11304. a reduction motor; 11305. a winding wheel; 11306. pulling a rope; 11307. a furnace door; 11308. a limiting plate; 11309. a platen; 11310. a feeding plate; 11311. a fan; 11312. an air exhaust window; 114. pre-drying in a furnace; 115. a blanking area; 116. a feeding area; 117. an electrophoresis area I; 118. a water cutting area; 119. a hole sealing area I; 201. a degreasing, alkaline etching and neutralizing equal pretreatment area II; 202. an oxidation zone II; 203. a colored region II; 204. a coloring rectification region; 205. a control area; 206. an electrophoresis area II; 207. a hole sealing area II; 301. an exhaust fan; 302. a washing and purifying zone; 303. a cooling tower; 304. a purification zone; 305. a cooling zone; 306. an electrophoresis area III; 307. and a hole sealing area III.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-6, a full-automatic horizontal type oxidation electrophoresis production line for aluminum profiles comprises an electrophoresis workshop 1 and an oxidation workshop 2, wherein an automatic walking crane 3 is arranged on one side inside the electrophoresis workshop 1 and the oxidation workshop 2, the automatic walking crane 3 comprises a walking mechanism, a driving mechanism, a row rod hook, a left and right arrangement mechanism and a lifting mechanism, the walking mechanism comprises a track walking wheel, the driving mechanism comprises a rack synchronizing wheel and a special coupling, the row rod hook and an opening and closing mechanism comprise a positive and negative double-head screw rod, the lifting mechanism comprises a speed reduction motor and a brake device, the automatic walking crane 3 has a firm integral structure, reliable operation and high manufacturing precision, all assembly surfaces are machined, the walking mechanism adopts a profile steel structure, the surface is subjected to sand blasting rust removal and polishing treatment to increase the surface hardness and the corrosion resistance, and is sprayed with epoxy zinc-rich primer for two times, the finish paint is made of epoxy polyurethane specially made by Xiangjiang brand for two times, it is beautiful and durable, the running gear is driven by rack and pinion and servomotor, the location is accurate, the speed is controllable, the efficiency is improved, the operation adopts central control, it is very convenient and practical, the lifting mechanism adopts the speed reducer, the lifting variable speed operation of both sides of the matched brake device, it is convenient for the material to incline, locate and drain, reduce the cross contamination of the tank liquor, the open-close hook adopts double-end screw, the speed is high-efficient, the open-close mechanism is favorable for placing the row bar in the tanks with different width, thus shortening the transport distance, improving the production efficiency, the land rail vehicle 4 is connected between the electrophoresis workshop 1 and the oxidation workshop 2, the automation degree of the land rail vehicle 4 is high, except the manpower for loading and unloading, all the transportation and location are automatic operation, reliable and stable, the automatic traveling vehicle 3 and the land rail vehicle 4 are adopted to transport, time and labor are saved, more manual work is not needed, degreasing, oxidation, coloring and electrophoresis can be automatically operated, the standardization and mechanization of aluminum profile production are improved, the production efficiency is greatly improved, the quality of the oxidation electrophoresis of the aluminum profile is also ensured, an electrophoresis workshop 1 and an oxidation workshop 2 are both formed by three-layer space structures, pipeline engineering is uniformly distributed in the three-layer space of the electrophoresis workshop 1 and the oxidation workshop 2 and consists of a tank liquid circulation and filtration system, a cooling and refrigeration system, a water supply and pollution discharge engineering, a heat supply and gas supply engineering and a batching and feeding engineering, the tank liquid of each process of oxidation, coloring and electrophoresis is respectively subjected to temperature regulation by unified piping in the whole workshop, a high-quality plate heat exchanger is adopted, the heat exchange efficiency is high, the temperature is automatically controlled by adopting a proportional control valve, a corrosion-resistant temperature measuring probe and an advanced temperature control instrument, the operation is convenient and practical, and the temperature control of part, the device can be heated and cooled, the valves are made of anticorrosive materials, the inlet and the outlet of the device are provided with the valves, the device is convenient to overhaul, production is not affected by single equipment overhaul, a header distribution mode is adopted, interfaces are arranged on the added parts of various preparation tanks, the device and the improved process are convenient to increase in the future, the pipeline heat insulation effect is good, all double-layer heat insulation is realized, energy consumption is reduced, various pipes are provided with bridges and special fixtures, the device is very tidy and reasonable, the conveying path is shortest, each working area of the electrophoresis workshop 1 is provided with an auxiliary tank and a medicine tank, the auxiliary tank is made of stainless steel and can accurately control the concentration and impurity ions of tank liquid, the medicine tanks are used for adding various medicines and electrophoretic paint, the medicine tanks are provided with stirring devices and are dissolved thoroughly, the concentration is uniform, the consumption of the medicines is reduced, the electrophoresis workshop 1 and the oxidation workshop 2 are provided with exhaust devices, and the, The air exhaust, the spray absorption device, the degreasing neutralization alkaline etching tank air exhaust, the spray absorption device and the curing furnace top air exhaust, the air exhaust and the active carbon absorption device, the oxidation air exhaust adopts a unique cathode glass fiber reinforced plastic air suction cover, the air cover is inserted into tank liquid ten centimeters and is also provided with an air suction opening on the side surface to effectively absorb hydrogen oxide gas and waste gas, the cleanness of workshop air is ensured, the pollution of impurity ions to electrophoresis and coloring materials in a workshop is reduced, the air suction devices are arranged on the upper part of the degreasing neutralization tank, the upper part of the alkaline etching tank and the tank side, the peculiar smell generated in the process of alkaline etching and degreasing neutralization is greatly reduced, the particles in the workshop are reduced, a good working environment is provided for the operation of staff, the yield is improved, the upper air suction cover is made of glass fiber reinforced plastic, the fan adopts a high-efficiency corrosion-resistant centrifugal fan, the power is, meanwhile, a gas-water separation device is arranged at the upper part of the absorption tower, so that the environmental protection requirement is completely met.
A degreasing alkaline etching neutralization equal pretreatment area I101 is fixedly connected to the upper left corner of the ground between one layer of equipment in the oxidation workshop 2, an oxidation area I103 is fixedly connected to one side of the degreasing alkaline etching neutralization equal pretreatment area I101, a material tightening area 102 is arranged in a channel between the degreasing alkaline etching neutralization equal pretreatment area I101 and the oxidation area I103, a coloring area I104 is fixedly connected to one side of the oxidation area I103 far away from the degreasing alkaline etching neutralization equal pretreatment area I101, an NI coloring area 105 is fixedly connected to one side of the coloring area I104, a compressor 106 is fixedly connected to the left side of the middle part of the ground between one layer of equipment in the oxidation workshop 2, a cooling pump 107 is fixedly connected to one side of the compressor 106, a sulfuric acid recovery area 108 is fixedly connected to one side of the cooling pump 107, a refrigerator 109 is fixedly connected to one side of the sulfuric acid recovery area 108, the refrigerator 109 is communicated with the oxidation area I103 through, the front of the heat exchange filtering area 110 is fixedly connected with an electrophoresis recovery area 111, the left side of the electrophoresis recovery area 111 is fixedly connected with an electrophoresis refining area 112, the electrophoresis refining area 112 comprises a photoelectrophoresis refining area and an extinction electrophoresis refining area, the photoelectrophoresis refining area is positioned at the right side of the extinction electrophoresis refining area, the photoelectrophoresis refining area adopts British brand resin to ensure that impurity ions in an electrophoresis tank do not exceed the standard, one side between the photoelectrophoresis refining area and the extinction electrophoresis refining area is fixedly connected with the extinction electrophoresis recovery area, the front of the electrophoresis recovery area 111 is fixedly connected with an electrophoresis area I117, the left side of the electrophoresis area I117 is fixedly connected with a pre-drying furnace 114, the left side of the pre-drying furnace 114 is fixedly connected with a curing furnace 113, a combustion chamber of the curing furnace 113 adopts a unique direct, the furnace temperature is accurately controlled by multipoint temperature measurement, historical temperature data can be automatically recorded, the process is stable, the combustion chamber is made of heat-resistant stainless steel, the fan 11311 and the curing furnace 113 are double-layer heat preservation, the heat preservation performance is good, the heat efficiency is high, the right side of the electrophoresis area I117 is fixedly connected with the water cutting area 118, the right side of the water cutting area 118 is fixedly connected with the hole sealing area I119, the lower left corner of the ground between one layer of equipment in the oxidation workshop 2 is fixedly connected with the feeding area 116, and the right side of the feeding area 116 is fixedly connected with the blanking area 115.
The left upper corner of the ground of the two-layer equipment room of the oxidation workshop 2 is fixedly connected with a degreasing alkali etching neutralization equal pretreatment area II 201, the right side of the degreasing alkali etching neutralization equal pretreatment area II 201 is fixedly connected with an oxidation area II 202, the right side of the oxidation area II 202 is fixedly connected with a coloring area II 203, the front sides of the oxidation area II 202 and the coloring area II 203 are fixedly connected with a coloring rectification area 204, the right side of the coloring rectification area 204 is fixedly connected with a control area 205, the control area 205 adopts the flexible conversion of three operation modes of manual operation, semi-automatic operation and automatic operation, the full-automatic and semi-automatic production process reduces the human error, ensures the product quality, improves the production efficiency, monitors the whole production process, simulates the picture visually and stably, is clear for the production plan and the current production condition, centrally operates and monitors in a central control room of the control area 205, improves the working environment of workers, reduces the number of workers, and the whole working process of the control, the computer automatically collects feedback information, the operation is simple and convenient, control elements such as a CPU, an input, an output, a frequency converter, a servo bus cable and the like are all made of Mitsubishi brand, a circuit breaker, an alternating current contactor and other low-voltage components are made of Schneider or ohm dragon brand, the front surface of the coloring rectifying area 204 is fixedly connected with an electrophoresis area II 206 and a hole sealing area II 207 respectively, and the hole sealing area II 207 is positioned on the right side of the electrophoresis area II 206.
The curing oven 113 comprises an oven body 11301, a protective box 11302 is fixedly connected to the middle of the front surface of the top of the oven body 11301, a rotating shaft 11303 is rotatably connected to the interior of the protective box 11302, winding wheels 11305 are fixedly sleeved on both sides of the outer surface of the rotating shaft 11303, the winding wheels 11305 are located inside the protective box 11302, one end of the rotating shaft 11303 penetrates through the protective box 11302 and extends to the outer side of the protective box 11302, a speed reduction motor 11304 is fixedly connected to one end of the rotating shaft 11303, the speed reduction motor 11304 is fixedly connected to one side of the protective box 11302 through a support frame, a pulling rope 11306 is fixedly connected to the wheel groove of the winding wheel 11305, the bottom of the pulling rope 11306 penetrates through and extends to the bottom of the protective box 11302, an oven door 11307 is fixedly connected to the bottom of the pulling rope 11306, the oven door 11307 is located on the front surface of the oven body 11301, limiting plates 11308 are fixedly connected, a platen 11309 is fixedly connected to the bottom of the furnace body 11301, a feeding plate 11310 is fixedly connected to the middle of the top of the front surface of the platen 11309, fans 11311 are fixedly connected to the upper and lower ends of one side of the furnace body 11301, the air outlet end of each fan 11311 is communicated with the furnace body 11301, an exhaust window 11312 is fixedly connected to the top of the furnace body 11301, when the furnace door 11307 of the curing furnace 113 needs to be opened, the speed reduction motor 11304 rotates forward to drive the rotating shaft 11303 to rotate, the pull rope 11306 pulls the furnace door 11307 upwards, the furnace door 11307 moves vertically upwards to open the furnace door 11307 under the limitation of two limit plates 11308, so that a worker can add materials into the curing furnace 113, when the furnace door 11307 needs to be closed, the speed reduction motor 11304 rotates reversely to drive the rotating shaft 11303 to rotate, the pull rope 11306 loosens, the furnace door 11307 moves downwards due to its own weight, so that the furnace door 11307 is attached to the furnace door 11307 before, the furnace door 11307 does not need to leave enough space for pulling the furnace door to open and close, thereby facilitating the addition and the feeding of materials, and being safe, reliable and convenient to use.
When the aluminum profile baking machine is used, degreasing, alkaline etching, neutralization and other pretreatment, oxidation, coloring and electrophoresis of aluminum profile processing are organically combined together, reasonable layout is carried out, the space utilization of a production workshop is facilitated, the use efficiency of equipment is improved, U-shaped circulation of an automatic traveling and production operation process is realized, the input management cost output of the equipment is reduced, the automatic intelligent production degree is improved, and the labor output cost is reduced, when the oven door 11307 of the curing oven 113 needs to be opened, the speed reducing motor 11304 positively rotates to drive the rotating shaft 11303 to rotate, so that the pull rope 11306 is wound in the wheel groove of the winding wheel 11305, the pull rope 11306 upwards pulls the oven door 11307, the oven door 11307 is vertically upwards moved to open the oven door 11307 under the limitation of two limiting plates 11308, a worker can conveniently add materials into the curing oven 113, when the oven door 11307 needs to be closed, the speed reducing motor 11304 reversely rotates to drive, the pulling rope 11306 is loose, and the oven door 11307 moves downwards due to self weight, so that the oven door 11307 is attached to the front of the oven opening of the curing oven 113 again, the oven door 11307 is opened and closed in an up-and-down moving mode, and an enough space is not required to be reserved for the oven door 11307 to pull, open and close, thereby facilitating the addition and feeding of materials, and being safe, reliable and convenient to use.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. The utility model provides a full-automatic horizontal oxidation electrophoresis production line of aluminium alloy, includes electrophoresis workshop (1) and oxidation workshop (2), its characterized in that: an automatic traveling crane (3) is arranged on one side of the interior of the electrophoresis workshop (1) and one side of the interior of the oxidation workshop (2), a ground rail vehicle (4) is connected between the electrophoresis workshop (1) and the oxidation workshop (2), and the electrophoresis workshop (1) and the oxidation workshop (2) are both formed by three layers of space structures;
the oxidation workshop (2) one deck equipment room ground upper left corner fixedly connected with degrease alkaline etching neutralization pretreatment area I (101), one side fixedly connected with oxidation area I (103) of degrease alkaline etching neutralization pretreatment area I (101), be equipped with in the passageway between degrease alkaline etching neutralization pretreatment area I (101) and the oxidation area I (103) tight material district (102), one side fixedly connected with coloring area I (104) of degreasing alkaline etching neutralization pretreatment area I (101) is kept away from to oxidation area I (103), one side fixedly connected with coloring area I (105) of coloring area I (104), the left side fixedly connected with compressor (106) in oxidation workshop (2) one deck equipment room ground middle part, one side fixedly connected with cooling pump (107) of compressor (106), one side fixedly connected with sulphuric acid recovery area (108) of cooling pump (107), one side fixedly connected with refrigerator (109) of sulphuric acid recovery district (108), refrigerator (109) communicate through pipeline and oxidation zone I (103), one side fixedly connected with heat transfer filtering area (110) of refrigerator (109), positive fixedly connected with electrophoresis recovery district (111) of heat transfer filtering area (110), the refined district of left side fixedly connected with electrophoresis (112) of electrophoresis recovery district (111), the positive fixedly connected with electrophoresis district I (117) of electrophoresis recovery district (111), left side fixedly connected with predrying furnace (114) of electrophoresis district I (117), the left side fixedly connected with curing oven (113) of predrying furnace (114), the right side fixedly connected with water cutting district (118) of electrophoresis district I (117), the right side fixedly connected with seal hole district I (119) of water cutting district (118).
2. The full-automatic horizontal type oxidation electrophoresis production line of the aluminum profile according to claim 1, characterized in that: the electrophoresis refining area (112) comprises a photo-electrophoresis refining area and a extinction electrophoresis refining area, the photo-electrophoresis refining area is positioned on the right side of the extinction electrophoresis refining area, and an extinction electrophoresis recovery area is fixedly connected to one side between the photo-electrophoresis refining area and the extinction electrophoresis refining area.
3. The full-automatic horizontal type oxidation electrophoresis production line of the aluminum profile according to claim 1, characterized in that: the lower left corner of the ground of the equipment room of the oxidation workshop (2) is fixedly connected with a feeding area (116), and the right side of the feeding area (116) is fixedly connected with a discharging area (115).
4. The full-automatic horizontal type oxidation electrophoresis production line of the aluminum profile according to claim 1, characterized in that: the utility model discloses a two-layer equipment room ground, including oxidation workshop (2), the upper left corner fixedly connected with degrease alkaline corrosion neutralization pretreatment district II (201) on oxidation workshop (2) two-layer equipment room ground, the right side fixedly connected with oxidation zone II (202) of degreasing alkaline corrosion neutralization pretreatment district II (201), the right side fixedly connected with colouring district II (203) of oxidation zone II (202), the colored rectifying region (204) of the positive fixedly connected with of oxidation zone II (202) and colouring district II (203), the right side fixedly connected with control area (205) of coloured rectifying region (204), the front difference fixedly connected with electrophoresis district II (206) and hole sealing district II (207) of colouring rectifying region (204), hole sealing district II (207) is located the right side of electrophoresis district II (206).
5. The full-automatic horizontal type oxidation electrophoresis production line of the aluminum profile according to claim 1, characterized in that: electrophoresis workshop (1) and oxidation workshop (2) three-layer equipment room ground's upper left corner fixedly connected with exhaust fan (301), the right side fixedly connected with washing purifying area (302) of exhaust fan (301), the right side fixedly connected with cooling tower (303) of washing purifying area (302), the front of exhaust fan (301) is connected with purifying area (304), the right side fixedly connected with cooling area (305) of purifying area (304).
6. The full-automatic horizontal type oxidation electrophoresis production line of the aluminum profile according to claim 1, characterized in that: the curing oven (113) comprises an oven body (11301), a protective box (11302) is fixedly connected to the middle of the front side of the top of the oven body (11301), a rotating shaft (11303) is connected to the inner portion of the protective box (11302) in a rotating manner, winding wheels (11305) are fixedly sleeved on two sides of the outer surface of the rotating shaft (11303), the winding wheels (11305) are located inside the protective box (11302), one end of the rotating shaft (11303) penetrates through the protective box (11302) and extends to the outer side of the protective box (11302), one end of the rotating shaft (11303) is fixedly connected with a speed reducing motor (11304), the speed reducing motor (11304) is fixedly connected to one side of the protective box (11302) through a support frame, a pull rope (06) is fixedly connected to an oven door (11307) in an oven groove of the winding wheel (11305), the bottom of the pull rope (11306) penetrates through and extends to the bottom of the protective box (11302), and the bottom of the pull, the furnace door (11307) is positioned on the front surface of a furnace opening of the furnace body (11301).
7. The full-automatic horizontal type oxidation electrophoresis production line of the aluminum profile according to claim 6, characterized in that: the equal fixedly connected with limiting plate (11308) in the left and right sides of furnace body (11301) fire door, the both sides sliding connection of furnace door (11307) is in the spout of two limiting plate (11308) opposite faces.
8. The full-automatic horizontal type oxidation electrophoresis production line of the aluminum profile according to claim 6, characterized in that: the bottom of the furnace body (11301) is fixedly connected with a bedplate (11309), and the middle part of the top of the front surface of the bedplate (11309) is fixedly connected with a feeding plate (11310).
9. The full-automatic horizontal type oxidation electrophoresis production line of the aluminum profile according to claim 6, characterized in that: the equal fixedly connected with fan (11311) in both ends about furnace body (11301) one side, the air-out end and furnace body (11301) intercommunication of fan (11311), the top fixedly connected with exhaust window (11312) of furnace body (11301).
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| CN202011290780.XA CN112323119A (en) | 2020-11-17 | 2020-11-17 | Full-automatic horizontal type oxidation electrophoresis production line for aluminum profiles |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112978364A (en) * | 2021-04-20 | 2021-06-18 | 佛山市鸿邦机械有限公司 | Storage and transportation device for aluminum profile electrophoresis and oxidation production line |
| CN113322506A (en) * | 2021-04-23 | 2021-08-31 | 嘉兴佳士得电镀设备有限公司 | Barrel galvanizing electroplating process |
| CN113969402A (en) * | 2021-10-22 | 2022-01-25 | 广州耐得实业有限公司 | Intelligent horizontal oxidation production line for ultra-long workpieces |
-
2020
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112978364A (en) * | 2021-04-20 | 2021-06-18 | 佛山市鸿邦机械有限公司 | Storage and transportation device for aluminum profile electrophoresis and oxidation production line |
| CN113322506A (en) * | 2021-04-23 | 2021-08-31 | 嘉兴佳士得电镀设备有限公司 | Barrel galvanizing electroplating process |
| CN113969402A (en) * | 2021-10-22 | 2022-01-25 | 广州耐得实业有限公司 | Intelligent horizontal oxidation production line for ultra-long workpieces |
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Application publication date: 20210205 |