CN112307652B - Quick maintenance method for complex equipment system based on average remaining life importance - Google Patents
Quick maintenance method for complex equipment system based on average remaining life importance Download PDFInfo
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Abstract
The application relates to the technical field of maintenance and guarantee of electromechanical equipment, and discloses a quick maintenance method of a complex equipment system based on average residual life importance, aiming at the average residual life of the complex equipment, an MRL-importance method and a system reliability optimization mathematical model are provided, and compared with the traditional mathematical model based on the overall reliability of the system, the MRL-importance focuses more on the problem of reliability optimization of the complex equipment under the whole life cycle, the system reliability optimization is ensured, meanwhile, the requirements of a networking test system on the whole life cycle are better met, more accurate maintenance is beneficial to realization, over maintenance and under maintenance are prevented, further, the reliability theoretical system is perfected, the economic profit of enterprise units is finally increased, and the enterprise cost is reduced.
Description
Technical Field
The application relates to the technical field of maintenance and guarantee of electromechanical equipment, in particular to a quick maintenance method of a complex equipment system based on average remaining life importance.
Background
The reliability is a key factor for ensuring the stable operation and the residual life of the complex equipment, and the average residual life is an important index for evaluating the reliability of the complex equipment. The system of the large-scale equipment is generally complex, how to quickly realize the reliability improvement of the complex equipment, and the reliability optimization method for determining the average remaining life of the complex equipment to be long enough is a key problem to be considered in the maintenance field.
The importance theory is an important link in the reliability theory, and is often applied to the fields of system reliability design, system reliability optimization, system reliability resource allocation and the like. The importance degree reflects the influence of the reliability change of the equipment in the system on the reliability of the system, and the key equipment in the system can be identified through the importance degree sorting. The method has the advantages that the average residual life of the complex equipment is prolonged, the reliability of the equipment with higher importance is preferentially improved, and the improvement amount of the system reliability can be maximized.
For example, in the prior art, publication numbers are: CN102623910A, published date: the invention relates to a Chinese invention patent named as a reliability-based switchgear maintenance decision method on the basis of 2012, 08 and 01, and the technical scheme is as follows: the invention provides a switch equipment maintenance decision method based on reliability; aiming at the defects of the existing switch equipment maintenance decision-making mode, a power system switch equipment reliability maintenance decision-making method is developed; the method applies a reliability maintenance theory, analyzes the aging condition of the switch equipment and sends out a maintenance early warning; analyzing the severity grade of the fault consequence of the switch equipment, quantitatively evaluating the importance of switch equipment components to be repaired by combining historical operation statistical data of the switch equipment, and sequencing a set of equipment to be repaired by applying historical statistical fault rate, voltage grade and equipment importance weight value of the equipment; and further adjusting a maintenance decision sequence of the equipment set to be maintained by a correlation switch searching method, and establishing a switch equipment maintenance schedule decision method considering maintenance capacity constraint and meteorological constraint by taking the missing power supply as an optimization target according to the sequence.
In addition, the invention patent does not consider a maintenance method for improving the reliability of the complex equipment under the condition of ensuring that the average residual life is long enough.
Disclosure of Invention
In order to make up the defect that the importance analysis and the lifting cost of the traditional complex equipment are separated from each other when the average remaining life is prolonged and solve the problems of resource waste and long consumed time in the process of improving the average remaining life of the complex equipment, the application combines the average remaining life lifting amount of the complex equipment, the reliability lifting amount of the complex equipment and the lifting cost analysis to determine an efficient maintenance guarantee scheme, and provides a rapid maintenance method of a complex equipment system based on the importance of the average remaining life.
In order to achieve the above object, the technical solution of the present application is as follows:
the key point of the method is that the average remaining life lifting amount and the reliability lifting amount of the complex equipment are jointly analyzed to determine a calculation method of the average remaining life importance, and then a complex equipment maintenance guarantee method is obtained. Firstly, analyzing the reliability improvement amount and the average residual life improvement amount of a system in complex equipment to determine a calculation method of the average residual life importance of the equipment; then, performing maintenance guarantee analysis on equipment in the complex equipment through average remaining life importance ranking; and finally, determining a complex system quick maintenance method based on equipment maintenance guarantee.
The method comprises the following concrete implementation steps:
s1, analyzing the reliability lift amount and the average residual life lift amount of the complex equipment system, and determining a calculation method of the average residual life importance of the equipment in the system;
s2, respectively calculating the average remaining life importance of n devices in the system according to the average remaining life importance calculation method of the devices determined in the step S1, sequencing the results, and maintaining the devices with the highest average remaining life importance in priority;
s3, performing maintenance support analysis on the equipment in the complex equipment system, and determining the rapid maintenance method of the complex equipment system based on the equipment maintenance support analysis.
Preferably, the step S1 specifically includes:
s11, determining the reliability function of the system, measuring the reliability of a plurality of devices and recording the reliabilityWherein, in the step (A),presentation apparatusReliability of (2); the method is characterized in that the states of all equipment are only two types of working and failure, wherein '1' represents working, and '0' represents failure;
s12, analyzing the average residual life of the equipment in the system;
suppose a deviceIs T, starts to operate when T =0, and maintains a normal operating state until the momentThen, the equipmentThe reliability of the normal working time can be continued
Wherein the content of the first and second substances,is composed ofTime-lapse equipmentThe conditional reliability function of (a);indicates a time of use greater thanThe time is normal and the service time is longer thanProbability that the equipment is normal;indicates a time of use greater thanProbability of normal equipment;indicates a time of use greater thanProbability of normal equipment;indicates a time of use greater thanNormal reliability function of the time equipment;indicates a time of use greater thanNormal reliability function of the time equipment;
When t =0, the average remaining life of the device indicates that the device is brand-new;
here, it is assumed that
Presentation apparatusWork toAt the moment, the average remaining life accounts for the percentage of the average failure time;is shown inTime-lapse equipmentAverage remaining life of; MTTF represents the average operating time of the complex equipment system before failure;
s13, analyzing the reliability variation of the complex equipment system;
the physical significance of the importance of Birnbaum is the complexityEquipment in equipment systemThe influence of reliability changes on the reliability of complex equipment systems. Based on the physical significance of the Birnbaum importance, the variable quantity of the reliability of the complex equipment system can be obtained by means of the reliability improvement quantity of the equipment and the Birnbaum importance; suppose a deviceReliability enhancementThen, the amount of change in the system reliability isThen, then
Wherein the content of the first and second substances,presentation apparatusBirnbaum importance of;representing a reliability function of the system;presentation apparatusReliability of (2);pair of function representing system reliabilityCalculating a partial derivative;is when the equipmentReliability of the system when the reliability of (1) is set;is when the equipmentReliability of the system when the reliability is 0;
deriving the device from equations (2) and (3)Formula for calculating average remaining life importance
Presentation apparatusThe reliability function of (2);representing a reliability function of the system;to representAn average remaining life function of the system;
in the condition that the reliability of the complex equipment is restricted, if the equipmentIs selected to improve its reliability, the resulting complex equipment reliability improvement is. In view of the mathematical principle, the utility model,indicating a lifting deviceThe reliability of the system, and, therefore,the contribution degree of the equipment to the improvement of the average residual life of the system in the reliability optimization of the complex equipment system can be measured under the condition of considering the value range of the equipment reliability, the improvement feasibility of the equipment reliability and the manufacturing difficulty of the equipment.
Preferably, the step S3 specifically includes:
s31, calculating the existing reliability of the system according to the reliability function of the complex equipment system;
S32, judging the existing reliability of the systemWith a specified system reliabilityIn a relation of between, ifThen executing subsequent equipment maintenance and guarantee operation; if it isIf the equipment is not maintained, the equipment maintenance support operation is not executed, and the position information of the maintenance support equipment is output;
s33, in the complex equipment system, searching the equipment with the largest average remaining life importance, maintaining and ensuring the equipment and recording the position information of the corresponding equipment;
s34, calculating the reliability and average remaining life of the complex equipment system after the equipment is repaired, returning to the step S32, and repeatedly executing the steps S32 and S33 until the reliability of the complex equipment system meets the specified system reliability;
And S35, finally determining a maintenance guarantee scheme of the complex equipment system, and mainly recording the position information of the equipment needing maintenance, the reliability of the complex equipment system after maintenance guarantee is performed and the average residual life of the complex equipment system.
The beneficial effect of this application:
reliability is one of the basic properties of all devices or systems, is an important standard for evaluating one device or system, and the application proposes a reliability importance method based on MRL (mean remaining life) for the average remaining life of a complex equipment system. The reliability of the equipment or the system is optimized according to the MRL-importance method, the quality of the equipment or the system can be improved, and the average residual life of the equipment or the system can be prolonged.
Drawings
The foregoing and following detailed description of the present application will become more apparent when read in conjunction with the following drawings, wherein:
FIG. 1 is a flowchart of a complex equipment system maintenance support method based on average remaining life importance of the present application;
FIG. 2 is a flowchart of a maintenance method based on equipment maintenance support analysis according to the present application;
fig. 3 is a device distribution diagram of a complex networking test system in an embodiment.
Detailed Description
The technical solutions for achieving the objects of the present invention are further described below by specific examples, and it should be noted that the technical solutions claimed in the present application include, but are not limited to, the following examples.
The method for rapidly maintaining the complex equipment system based on the average remaining life importance of the application is described in detail with reference to the accompanying drawing 3 of the specification, in which a complex networking test system is taken as an implementation objectIt shows that the three test devices have two structures which can work normally if the system works normally. The networking test system is composed of 13 test devices which are respectively a self-tracking remote measurement device, a phased array radar device, a photoelectric theodolite station, an attitude center station, an attitude substation a, an attitude substation b, an attitude substation c, an infrared center station, an infrared substation d, an infrared substation e, an infrared substation f, an infrared substation g and a finger control center station, and each test device forms a complex networking test system with structures of series connection, parallel-series connection, k-out-of-n connection and the like.
Referring to the attached figure 1 of the specification, the quick maintenance method is specifically realized by the following modes and steps:
step S1, analyzing the devices in the complex networking test system, and finally determining the calculation method of the average remaining life importance of the devices under the condition that the reliability of the complex equipment is restricted, wherein the specific process is as follows:
step S11, in the complex installationIn the standby system, determining the reliability function of the system, monitoring the reliability of n devices in the system and recording the reliability as;
Firstly, determining a reliability function according to the complex networking test system, wherein in the system, the reliability function is shown in formula (6) if the states of all the devices are only two of working state and failure state:
wherein the content of the first and second substances,representing the reliability function of the networking test system in this embodiment,represents the reliability function of the self-tracking telemetry in the networking test system of the embodiment,representing a reliability function of the phased array radar in the networking test system of the embodiment;representing a reliability function of the photoelectric theodolite station in the networking test system of the embodiment;representing a reliability function of the attitude center station in the networking test system of the embodiment;representing a reliability function of the attitude substation a in the networking test system of the embodiment;representing a reliability function of the attitude substation b in the networking test system of the embodiment;representing a reliability function of the attitude substation c in the networking test system of the embodiment;representing a reliability function of an infrared central station in the networking test system of the embodiment;representing a reliability function of the infrared substation d in the networking test system of the embodiment;representing a reliability function of an infrared substation e in the networking test system of the embodiment;representing a reliability function of the infrared substation f in the networking test system of the embodiment;representing a reliability function of the infrared substation g in the networking test system of the embodiment;representing a reliability function of a central control station in the networking test system of the embodiment;
weibull distribution is one of four types of distribution commonly used in system reliability studies, which show that exponential distribution is a special form of Weibull distribution, and that gaussian and logarithmic exponential distributions can be approximated by using Weibull distribution. Therefore, it is assumed herein that in the networking test system, the reliability functions of the respective test devices are two-parameter Weibull distributions;
here we give the reliability function size parameters of the 13 different test devicesNumber maximum value ofThe minimum value of the reliability function size parameter of the test equipment isThe shape parameter in the reliability function of the test equipment isThe reliability of the test equipment is improved to be feasibleThe baseline cost of the test equipment isAnd the current value of the reliability function dimension parameter of the test equipment isThe specific parameter settings are shown in table 1;
TABLE 1 test equipment parameters for a complex networking test system
Step S12, analyzing the average residual life of the networking test system;
when the networking test system runs for 50h, the reliability is
When the networking test system runs for 50h, the average remaining life is
Aiming at the networking test system, the reliability minimum value of the networking test system is considered to be optimized toOn the premise of optimizing the costRespectively controlled below 1500;
step S13, analyzing the reliability variation of the system in the networking test system;
the reliability variation of the system is expressed according to formula (4) by the maximum reliability improvement amount of the equipment and the average remaining life importance of the equipment. When the equipment is usedHas a reliability improvement amount ofIn the above-mentioned order, wherein,presentation apparatusThe maximum reliability improvement amount of (1), the variation of the system reliability isThen, then
Step S14, calculating to obtain the average remaining life importance and Birnbaum importance of each device in the networking test system, and referring to the specific results shown in table 2, in the table,presentation deviceThe average remaining life importance of (a) is,presentation apparatusBirnbaum importance of;
Step S2, calculating the average remaining life importance of the 13 devices in the networking system, sequencing the results, and maintaining the device with the maximum average remaining life importance preferentially; in this embodiment, the average remaining life importance of the attitude center station device is the greatest, and the attitude center station device should be considered preferentially;
and step S3, referring to the attached figure 2 of the specification, performing maintenance analysis on the equipment in the networking system, and determining a complex equipment system quick maintenance method based on the equipment maintenance analysis. Through multiple iterative computations, a solution meeting the constraint requirement is finally obtained, wherein the equipment maintenance condition is
After maintenance guarantee, the average residual life of the networking test system is prolonged to
The average remaining life of the networking test system of the embodiment after 50h operation is shown.
The method is used for solving the problem that the reliability of the complex equipment under the whole life cycle is optimized by MRL-importance, and the requirement of a networking test system on the whole life cycle is better met while the reliability of the system is optimized, so that the method is beneficial to realizing more accurate maintenance, preventing over maintenance and under maintenance, further improving a reliability theoretical system, finally increasing economic profit of enterprise units and reducing enterprise cost.
The foregoing is directed to embodiments of the present invention, which are not limited thereto, and any simple modifications and equivalents thereof according to the technical spirit of the present invention may be made within the scope of the present invention.
Claims (2)
1. A quick maintenance method of a complex equipment system based on average remaining life importance is characterized in that: the method specifically comprises the following steps:
s1, analyzing the reliability lift amount and the average residual life lift amount of the complex equipment system, and determining a calculation method of the average residual life importance of the equipment in the system;
s2, respectively calculating the average remaining life importance of n devices in the system according to the average remaining life importance calculation method of the devices determined in the step S1, sequencing the results, and maintaining the devices with the highest average remaining life importance in priority;
s3, performing maintenance guarantee analysis on equipment in the complex equipment system, and determining a rapid maintenance method of the complex equipment system based on the equipment maintenance guarantee analysis;
the step S1 specifically includes:
s11, determining the reliability function of the system, measuring the reliability of a plurality of devices and recording the reliabilityWherein, in the step (A),presentation apparatusReliability of (2); the method is characterized in that the states of all equipment are only two types of working and failure, wherein '1' represents working, and '0' represents failure;
s12, analyzing the average residual life of the equipment in the system;
suppose a deviceIs T, starts to operate when T =0, and maintains a normal operating state until the momentThen, the equipmentThe reliability of the normal working time can be continued
Wherein the content of the first and second substances,is composed ofTime-lapse equipmentThe conditional reliability function of (a);indicates a time of use greater thanThe time is normal and the service time is longer thanProbability that the equipment is normal;indicates a time of use greater thanProbability of normal equipment;indicates a time of use greater thanProbability of normal equipment;indicates a time of use greater thanNormal reliability function of the time equipment;indicates a time of use greater thanNormal reliability function of the time equipment;
Suppose that
Presentation apparatusWork toAt the moment, the average remaining life accounts for the percentage of the average failure time;is shown at the moment of timeLower equipmentAverage remaining life of; MTTF represents the average operating time of the complex equipment system before failure;
s13, analyzing the reliability variation of the complex equipment system;
suppose a deviceReliability enhancementThen, the amount of change in the system reliability isThen, then
Wherein the content of the first and second substances,presentation apparatusBirnbaum importance of;representing a reliability function of the system;presentation apparatusReliability of (2);pair of function representing system reliabilityCalculating a partial derivative;is when the equipmentReliability of (1) time of the systemReliability;is when the equipmentReliability of the system when the reliability is 0;
deriving the device from equations (2) and (3)Formula for calculating average remaining life importance
2. The method for rapid maintenance of a complex equipment system based on average remaining life importance of claim 1, wherein: the step S3 specifically includes:
s31, according to the formulaMiscellaneous equipment system reliability function, computing system existing reliability;
S32, judging the existing reliability of the systemWith a specified system reliabilityIn a relation of between, ifThen executing subsequent equipment maintenance and guarantee operation; if it isIf the equipment is not maintained, the equipment maintenance support operation is not executed, and the position information of the maintenance support equipment is output;
s33, in the complex equipment system, searching the equipment with the largest average remaining life importance, maintaining and ensuring the equipment and recording the position information of the corresponding equipment;
s34, calculating the reliability and average remaining life of the complex equipment system after the equipment is repaired, returning to the step S32, and repeatedly executing the steps S32 and S33 until the reliability of the complex equipment system meets the specified system reliability;
And S35, finally determining a maintenance guarantee scheme of the complex equipment system, and mainly recording the position information of the equipment needing maintenance, the reliability of the complex equipment system after maintenance guarantee is performed and the average residual life of the complex equipment system.
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