CN112306025A - Underwater production control monitoring visual monitoring method and system - Google Patents
Underwater production control monitoring visual monitoring method and system Download PDFInfo
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- CN112306025A CN112306025A CN202011203820.2A CN202011203820A CN112306025A CN 112306025 A CN112306025 A CN 112306025A CN 202011203820 A CN202011203820 A CN 202011203820A CN 112306025 A CN112306025 A CN 112306025A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/41885—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by modeling, simulation of the manufacturing system
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/4183—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by data acquisition, e.g. workpiece identification
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by quality surveillance of production
Abstract
The invention relates to a visual monitoring method and a system for controlling and monitoring underwater production, which are characterized by comprising the following contents: 1) establishing a three-dimensional animation model of the underwater production device to be monitored according to the physical structure of the underwater production device to be monitored; 2) performing module division on the established three-dimensional animation model, so that each module corresponds to one physical structure of the underwater production device to be monitored; 3) acquiring working data of the underwater production device to be monitored in real time, and determining the working state of the physical structure of the underwater production device to be monitored corresponding to each working data according to a preset normal set value range; 4) associating each module of the three-dimensional animation model with at least one item of working data of the underwater production device to be monitored, and setting a plurality of simulation animation states for each module, wherein each simulation animation state corresponds to the working state of the associated working data; 5) the method can be widely applied to the technical field of underwater production monitoring.
Description
Technical Field
The invention relates to a visual monitoring method and a system for controlling and monitoring underwater production, belonging to the technical field of underwater production monitoring.
Background
The monitoring system is a key part of an oil field underwater production system, And the conventional monitoring system takes an SCADA (Supervisory Control And Data Acquisition, namely, Data Acquisition And monitoring Control system) as a monitoring platform And simply displays state parameters of various devices on an operation console in a planar manner from the Control angle. However, if the operator does not know the process and the equipment and does not easily understand the monitoring screen, the monitoring management and the operation of the equipment are difficult.
Disclosure of Invention
In view of the above problems, the present invention aims to provide a method and a system for visually monitoring underwater production control and monitoring, which can solve the problems that an underwater production monitoring system is not easy to operate and has high requirements on operators.
In order to achieve the purpose, the invention adopts the following technical scheme: a visual monitoring method for underwater production control monitoring comprises the following steps:
1) establishing a three-dimensional animation model of the underwater production device to be monitored according to the physical structure of the underwater production device to be monitored;
2) performing module division on the established three-dimensional animation model, so that each module corresponds to one physical structure of the underwater production device to be monitored;
3) acquiring working data of the underwater production device to be monitored in real time, and determining the working state of the physical structure of the underwater production device to be monitored, which corresponds to the physical structure of the underwater production device to be monitored, corresponding to each working data according to a preset normal set value range;
4) associating each module of the three-dimensional animation model with at least one item of working data of the underwater production device to be monitored, and setting a plurality of simulation animation states for each module, wherein each simulation animation state corresponds to the working state of the associated working data;
5) and displaying the simulated animation state of each module on the three-dimensional animation model in real time.
Further, the working states include a normal working state and an abnormal working state, and if the working data is within a preset normal set value range, the corresponding physical structure of the underwater production device to be monitored is in a normal working state; and if the working data is out of the preset normal set value range, the corresponding physical structure of the underwater production device to be monitored is in an abnormal working state.
Further, the working data includes production state data and environment state data, the production state data includes at least one of flow of each pipeline in the underwater production device to be monitored, pressure of each valve, valve opening time and valve closing time, and the environment state data includes at least one of environment temperature of the underwater production device to be monitored and working chamber pressure of an underwater electrical module in the underwater production device to be monitored.
Further, the specific process of the step 4) is as follows:
4.1) associating each module with at least one item of working data;
4.2) setting a plurality of simulation animation states for each module, wherein each simulation animation state corresponds to the working state of the associated working data, so that the change of the working data can be directly displayed on the established three-dimensional animation model.
Further, one side of the three-dimensional animation model in the step 5) displays the working data of the underwater production device to be monitored in real time.
An underwater production control monitoring visual monitoring system, comprising:
the model building module is used for building a three-dimensional animation model of the underwater production device to be monitored according to the physical structure of the underwater production device to be monitored;
the module division module is used for carrying out module division on the established three-dimensional animation model so that each module corresponds to one physical structure of the underwater production device to be monitored;
the working state determining module is used for acquiring working data of the underwater production device to be monitored in real time and determining the working state of the physical structure of the underwater production device to be monitored corresponding to each working data according to a preset normal set value range;
the simulation animation state setting module is used for associating each module of the three-dimensional animation model with at least one item of working data of the underwater production device to be monitored, and setting a plurality of simulation animation states for each module, wherein each simulation animation state corresponds to the working state of the associated working data;
and the display module is used for displaying the simulated animation state of each module on the three-dimensional animation model in real time.
A processor comprises computer program instructions, wherein the computer program instructions are used for realizing the corresponding steps of the underwater production control monitoring visual monitoring method when being executed by the processor.
A computer readable storage medium having computer program instructions stored thereon, wherein the computer program instructions, when executed by a processor, are configured to implement the steps corresponding to the method for monitoring and visualizing monitoring subsea production control.
Due to the adoption of the technical scheme, the invention has the following advantages: according to the invention, the three-dimensional animation model corresponding to the underwater production device is established, and then the production and monitoring states of the underwater production device are displayed on the three-dimensional animation model in a real-time animation simulation mode, so that an operator can be helped to clearly know the running states of all parts in the underwater production device, and all monitoring indexes of the underwater production device are also clearly displayed on one side of the three-dimensional animation model, so that the operator can accurately know the specific numerical values of all the indexes while visually knowing the running states of all the monitoring indexes, even if the operator is not familiar with the underwater production device or does not have a strong technical background, the equipment running can be very easily monitored, the technical requirements on the operator are reduced, and the production control cost is also reduced.
Drawings
FIG. 1 is a schematic flow diagram of the process of the present invention.
Detailed Description
The present invention is described in detail below with reference to the attached drawings. It is to be understood, however, that the drawings are provided solely for the purposes of promoting an understanding of the invention and that they are not to be construed as limiting the invention.
Example one
As shown in fig. 1, the present embodiment provides a method for visually monitoring and controlling subsea production, including the following steps:
1) and establishing a three-dimensional animation model of the underwater production device to be monitored by adopting three-dimensional modeling software such as Solidworks, rhono or 3DMax and the like according to the physical structure of the underwater production device to be monitored.
Taking an underwater production device to be monitored as a Christmas tree as an example, the Christmas tree is connected with a control host through an umbilical cable, the mechanical model, the umbilical cable, an oil pipe, a valve and other physical structures of the Christmas tree are subjected to electrical model three-dimensionality and displayed in a three-dimensional graph, so that the process connection between equipment is completely consistent with the real space structure on site.
2) And carrying out module division on the established three-dimensional animation model, so that each module corresponds to one physical structure of the underwater production device to be monitored.
3) Collecting the working data of the underwater production device to be monitored in real time, determining the working state of the physical structure of the underwater production device to be monitored corresponding to each working data according to the range of the preset normal set value, the working data comprise production state data and environment state data, the production state data comprise at least one of flow of each pipeline in the underwater production device to be monitored, pressure of each valve, valve opening time and valve closing time, the environment state data comprise at least one of environment temperature of the underwater production device to be monitored and pressure of a working bin of an underwater electrical module (SEM) in the underwater production device to be monitored, the working state comprises a normal working state and an abnormal working state, and if the working data are within a preset normal set value range, the corresponding physical structure of the underwater production device to be monitored is in the normal working state; the working data is outside the preset normal set value range, the corresponding physical structure of the underwater production device to be monitored is in an abnormal working state, and the normal set value range can be set according to the actual condition, and specifically is as follows:
taking an underwater production device to be monitored as a Christmas tree as an example, the real-time collected working data comprises pressure, temperature, flow and valve states, the Christmas tree is provided with various crude oil conveying pipelines and various oil extraction pumps, and in order to monitor the working state of the Christmas tree, sensors for detecting the underwater production temperature and pressure, pressure sensors for monitoring the working pressure of the oil extraction pumps and the states of the pressure sensors, the flow sensors and the valves of the pipelines and the like are required to be arranged at each part of the Christmas tree. For example, the on-off state of the subsea valve of the Christmas tree is determined by acquiring pressure data at the outlet of the electromagnetic valve and according to the acquired pressure data and a preset normal set value range.
4) Associating each module of the three-dimensional animation model with at least one item of working data of the underwater production device to be monitored, setting a plurality of simulation animation states for each module, wherein each simulation animation state corresponds to the working state of the associated working data, and specifically comprises the following steps:
4.1) associating each module with at least one item of operating data.
4.2) setting a plurality of simulation animation states for each module, wherein each simulation animation state corresponds to the working state of the associated working data, so that the change of the working data corresponding to each module can be directly displayed on the established three-dimensional animation model, and the simulation animation states comprise valve opening in place, valve opening abnormity, valve closing in place, valve closing abnormity, valve opening overtime, valve closing overtime and the like of the physical structure in the underwater production device to be monitored.
Each module divided in step 2) represents the normal working state and the abnormal working state of the associated working data in different colors, for example: one item of working data represents a normal working state in green, an abnormal working state in red, and when the working data runs normally, the running state of a module of the three-dimensional animation model, which is related to the working data, is displayed in green; when the working data runs abnormally, the running state of the module of the three-dimensional animation model related to the working data is displayed in red, so that an operator can know that the module has a fault at a glance and needs to perform fault maintenance.
5) And displaying the simulated animation state of each module on the three-dimensional animation model in real time, and displaying the working data of the underwater production device to be monitored on one side of the three-dimensional animation model in real time.
For example: the working data of the underwater production device to be monitored is displayed on the left side of the three-dimensional animation model, the production condition of the underwater production well can be intuitively, accurately and clearly known, the pressure (Pressures), the production index (production Indexes), the hydraulic Temperature (Hyd Temperature), the communication state of an underwater electrical module (SEM) and the like of an oil well are displayed on the right side of the three-dimensional animation model in a form of a table, a three-dimensional picture can provide a panoramic monitoring scene with richer information content, the position, the real-time state and the like of a valve of the underwater production device to be monitored can be intuitively displayed.
Example two
The embodiment provides a visual monitored control system of underwater production control, includes:
and the model building module is used for building a three-dimensional animation model of the underwater production device to be monitored according to the physical structure of the underwater production device to be monitored.
And the module division module is used for carrying out module division on the established three-dimensional animation model so that each module corresponds to one physical structure of the underwater production device to be monitored.
And the working state determining module is used for acquiring the working data of the underwater production device to be monitored in real time and determining the working state of the physical structure of the underwater production device to be monitored corresponding to each working data according to the preset normal set value range.
And the simulation animation state setting module is used for associating each module of the three-dimensional animation model with at least one item of working data of the underwater production device to be monitored, and setting a plurality of simulation animation states for each module, wherein each simulation animation state corresponds to the working state of the associated working data.
And the display module is used for displaying the simulated animation state of each module on the three-dimensional animation model in real time.
EXAMPLE III
The embodiment provides a processor, which includes computer program instructions, wherein the computer program instructions are used for implementing the steps corresponding to the method for visually monitoring and controlling underwater production control when the processor executes the computer program instructions.
Example four
The embodiment provides a computer readable storage medium, on which computer program instructions are stored, where the computer program instructions, when executed by a processor, are used to implement the steps corresponding to the underwater production control monitoring visual monitoring method.
The above embodiments are only used for illustrating the present invention, and the structure, connection mode, manufacturing process, etc. of the components may be changed, and all equivalent changes and modifications performed on the basis of the technical solution of the present invention should not be excluded from the protection scope of the present invention.
Claims (8)
1. A visual monitoring method for controlling and monitoring underwater production is characterized by comprising the following contents:
1) establishing a three-dimensional animation model of the underwater production device to be monitored according to the physical structure of the underwater production device to be monitored;
2) performing module division on the established three-dimensional animation model, so that each module corresponds to one physical structure of the underwater production device to be monitored;
3) acquiring working data of the underwater production device to be monitored in real time, and determining the working state of the physical structure of the underwater production device to be monitored, which corresponds to the physical structure of the underwater production device to be monitored, corresponding to each working data according to a preset normal set value range;
4) associating each module of the three-dimensional animation model with at least one item of working data of the underwater production device to be monitored, and setting a plurality of simulation animation states for each module, wherein each simulation animation state corresponds to the working state of the associated working data;
5) and displaying the simulated animation state of each module on the three-dimensional animation model in real time.
2. The visual monitoring method for controlling and monitoring underwater production as claimed in claim 1, wherein the working states include a normal working state and an abnormal working state, and if the working data is within a preset normal set value range, the corresponding physical structure of the underwater production device to be monitored is in a normal working state; and if the working data is out of the preset normal set value range, the corresponding physical structure of the underwater production device to be monitored is in an abnormal working state.
3. The visual monitoring method for underwater production control monitoring of claim 1, wherein the operation data includes production status data and environment status data, the production status data includes at least one of flow rate of each pipeline in the underwater production device to be monitored, pressure of each valve, valve opening time and valve closing time, and the environment status data includes at least one of ambient temperature of the underwater production device to be monitored and pressure of a working chamber of an underwater electrical module in the underwater production device to be monitored.
4. The visual monitoring method for underwater production control and monitoring as claimed in claim 1, wherein the specific process of the step 4) is as follows:
4.1) associating each module with at least one item of working data;
4.2) setting a plurality of simulation animation states for each module, wherein each simulation animation state corresponds to the working state of the associated working data, so that the change of the working data can be directly displayed on the established three-dimensional animation model.
5. The visual monitoring method for controlling and monitoring the underwater production as claimed in claim 1, wherein in the step 5), one side of the three-dimensional animation model also displays the working data of the underwater production device to be monitored in real time.
6. An underwater production control monitoring visual monitoring system, comprising:
the model building module is used for building a three-dimensional animation model of the underwater production device to be monitored according to the physical structure of the underwater production device to be monitored;
the module division module is used for carrying out module division on the established three-dimensional animation model so that each module corresponds to one physical structure of the underwater production device to be monitored;
the working state determining module is used for acquiring working data of the underwater production device to be monitored in real time and determining the working state of the physical structure of the underwater production device to be monitored corresponding to each working data according to a preset normal set value range;
the simulation animation state setting module is used for associating each module of the three-dimensional animation model with at least one item of working data of the underwater production device to be monitored, and setting a plurality of simulation animation states for each module, wherein each simulation animation state corresponds to the working state of the associated working data;
and the display module is used for displaying the simulated animation state of each module on the three-dimensional animation model in real time.
7. A processor, characterized in that it comprises computer program instructions, wherein said computer program instructions, when executed by the processor, are adapted to implement the corresponding steps of the method for visual monitoring and control of subsea production control according to any of claims 1 to 5.
8. A computer readable storage medium having computer program instructions stored thereon, wherein the computer program instructions, when executed by a processor, are adapted to implement the corresponding steps of the method for visual monitoring and control of subsea production control according to any of claims 1 to 5.
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| CN202011203820.2A CN112306025A (en) | 2020-11-02 | 2020-11-02 | Underwater production control monitoring visual monitoring method and system |
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