CN112301584A - Hot melt sizing machine based on hot melt sizing agent - Google Patents
Hot melt sizing machine based on hot melt sizing agent Download PDFInfo
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- CN112301584A CN112301584A CN202011127376.0A CN202011127376A CN112301584A CN 112301584 A CN112301584 A CN 112301584A CN 202011127376 A CN202011127376 A CN 202011127376A CN 112301584 A CN112301584 A CN 112301584A
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- yarn
- synchronous belt
- sizing
- gear
- transmission shaft
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- 238000004513 sizing Methods 0.000 title claims abstract description 143
- 239000012943 hotmelt Substances 0.000 title claims abstract description 38
- 239000003795 chemical substances by application Substances 0.000 title claims abstract description 36
- 230000005540 biological transmission Effects 0.000 claims abstract description 97
- 238000004804 winding Methods 0.000 claims abstract description 95
- 230000001360 synchronised effect Effects 0.000 claims abstract description 87
- 238000010438 heat treatment Methods 0.000 claims description 20
- 238000007789 sealing Methods 0.000 claims description 4
- 239000007788 liquid Substances 0.000 claims description 3
- 238000000034 method Methods 0.000 description 9
- 239000002002 slurry Substances 0.000 description 9
- 238000002844 melting Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000003303 reheating Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 239000012780 transparent material Substances 0.000 description 1
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Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/10—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by contact with a member carrying the treating material
- D06B1/14—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by contact with a member carrying the treating material with a roller
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/02—Rollers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/14—Containers, e.g. vats
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/14—Containers, e.g. vats
- D06B23/18—Sealing arrangements
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation
- D06B23/22—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation for heating
Abstract
The invention discloses a hot-melt sizing machine based on hot-melt sizing agent, which sequentially comprises a yarn feeding unit, a sizing unit and a yarn winding unit; the yarn feeding unit is structurally characterized by comprising a first fixed support and a first winding support, wherein the first fixed support is arranged on a table board, the first fixed support comprises a first yarn feeding shaft and a first winding curved rod which are arranged on the first fixed support, a yarn feeding wheel is fixedly sleeved at one end of the yarn feeding shaft, a first yarn bobbin fixing plate is sleeved on the yarn feeding wheel, a fourth synchronous belt wheel is fixedly sleeved at the other end of the yarn feeding shaft, the fourth synchronous belt wheel is in driving connection with a third synchronous belt wheel on a third transmission shaft by utilizing a first synchronous belt, and the yarn feeding shaft is connected with the first fixed support through a first bearing; the yarn winding bracket I is fixedly sleeved with a yarn winding curved rod II. The device disclosed by the invention greatly improves the sizing efficiency of hot-melt sizing and effectively ensures the sizing quality.
Description
Technical Field
The invention belongs to the technical field of textile machinery, and relates to a hot-melt sizing machine based on hot-melt sizing agent.
Background
At present, a hot-melt sizing agent can be used for sizing yarns, the sizing agent is a solid sizing agent, size mixing is not needed, heating to a molten state is needed, drying is not needed after sizing, and the process flow of sizing yarns can be greatly simplified. Nowadays, the technology of hot melt sizing agent is basically mature and can be put into production and use, but no automatic sizing equipment exists in domestic hot melt sizing agent sizing, the mode of manual sizing is generally used, the hot melt sizing agent needs to be heated to a molten state, then the yarns needing sizing are put into the prepared hot melt sizing agent and then taken out to finish sizing. The working process is completely purely manual operation, the sizing efficiency is very low, the sizing quality is difficult to ensure, and the yarn is directly soaked in the high-temperature molten hot-melt sizing agent, so that the yarn fiber is easily damaged, and the quality of the yarn is reduced.
Disclosure of Invention
The invention aims to provide a hot-melt sizing machine based on hot-melt sizing agent, which solves the problems that the prior art is complicated in sizing mode, needs to consume a large amount of energy to dry yarns, and limits the sizing speed, the hot-melt sizing process is manual operation, the sizing efficiency is extremely low, the sizing quality is difficult to guarantee, and the yarns are extremely easy to damage.
The invention adopts the technical scheme that the hot-melt sizing machine based on the hot-melt sizing agent sequentially comprises a yarn feeding unit, a sizing unit and a yarn winding unit according to a yarn feeding route, wherein the three units are driven by a transmission motor.
The invention discloses a hot-melt sizing machine based on hot-melt sizing agent, which is characterized in that:
the transmission line of the transmission motor is that the transmission motor is arranged on a motor mounting seat, a first synchronous belt wheel is arranged on an output shaft of the transmission motor, the first synchronous belt wheel is in transmission connection with a second synchronous belt wheel by a second synchronous belt, and the second synchronous belt wheel is fixed on a first transmission shaft;
a first gear and a second gear are arranged at two ends of the first transmission shaft and are in transmission connection with a third gear and a fourth gear at two ends of the second transmission shaft, the second transmission shaft is in transmission connection with a fourth gear and a fifth gear at two ends of the third transmission shaft, a third synchronous belt wheel is arranged on the third transmission shaft, the third synchronous belt wheel is in transmission connection with the fourth synchronous belt wheel by using a first synchronous belt, the fourth synchronous belt wheel is fixed on the yarn feeding shaft, and the yarn feeding shaft drives the yarn feeding wheel to feed yarns;
meanwhile, the second synchronous belt wheel is in transmission connection with the fifth synchronous belt wheel through a third synchronous belt, the fifth synchronous belt wheel is fixed on a yarn winding shaft, and the yarn winding shaft drives a yarn winding wheel to wind yarn.
The sizing unit comprises a feeding port, the feeding port is arranged on a shell on the left side of a sizing groove, a first handle is arranged on the feeding port, the wall of the sizing groove is of a transparent structure, the inner part of the wall of the sizing groove is of a vacuum structure, the left side of the sizing groove is provided with a third transmission shaft, the third transmission shaft is fixedly sleeved with a third synchronous belt wheel, the third synchronous belt wheel is in driving connection with a fourth synchronous belt wheel by using a first synchronous belt, the middle part of the third transmission shaft is fixedly sleeved with a first sizing roller, the left side and the right side of the first sizing roller are respectively provided with a first scraper and a second scraper, the first scraper and the second scrapers are arranged on the inner wall of the sizing groove, the front end and the rear end of the first transmission shaft are respectively fixed with a first gear and a second gear, the first gear, the second gear and the third gear and the fourth gear which are in driving connection, the third gear and the fifth gear and the sixth gear which, a second sizing roller is fixedly sleeved on the first transmission shaft, a third scraper and a fourth scraper are respectively arranged on the left side and the right side of the second sizing roller and are fixed on the inner wall of the slurry tank, a second synchronous belt pulley is fixedly sleeved on the first transmission shaft and is in driving connection with the first synchronous belt pulley fixedly sleeved on an output shaft of a transmission motor by using a second synchronous belt, the transmission motor is arranged on a motor mounting seat, and a second bearing, a third bearing, a fourth bearing, a fifth bearing, a sixth bearing and a seventh bearing are respectively arranged at the two ends of the first transmission shaft, the second transmission shaft and the third transmission shaft; a baffle is arranged below the yarn winding roller and fixed on the inner wall of the size tank, a first temperature sensor and a second temperature sensor are arranged in the size tank, a first heating device is arranged at the bottom of the size tank, a second heating device and a third heating device are respectively arranged in the first sizing roller and the second sizing roller, and the temperature sensors and the heating devices are connected with an external control module; the left side and the right side of the size groove are provided with a yarn inlet hole and a yarn outlet hole.
The upper part of the stock chest is a stock chest cover, a sealing strip is arranged at the joint of the stock chest and the stock chest cover, and a handle II and a handle III are arranged outside the stock chest cover.
The yarn winding unit is structurally characterized by comprising a second fixed support and a second yarn winding support, wherein the second fixed support and the second yarn winding support are arranged on a table board, the second fixed support comprises a yarn winding shaft and a third yarn winding curved rod, the yarn winding shaft is arranged on the second fixed support, one end of the yarn winding shaft is fixedly sleeved with a fifth synchronous belt wheel, the fifth synchronous belt wheel is in driving connection with the second synchronous belt wheel on the first transmission shaft through a third synchronous belt, the other end of the yarn winding shaft is fixedly sleeved with a yarn winding wheel, a yarn bobbin fixing plate II is sleeved on the yarn winding wheel, and the yarn winding shaft is connected with the second fixed support; the yarn winding bracket II is fixedly sleeved with a yarn winding curved rod IV.
The beneficial effects of the invention are that the invention comprises the following aspects:
1) the hot-melt sizing agent which can be dried quickly at normal temperature is used, so that the process flow of the sizing machine is simplified, and the sizing efficiency is greatly improved; 2) a mechanical structure is adopted to replace a manual hot melting sizing process, so that the sizing efficiency is greatly improved; 3) by using the closed heat-preserving sizing system, the heat loss is reduced, and the energy consumption is reduced; 4) the sizing quality is effectively ensured by twice sizing of the sizing roller; 5) the temperature of the slurry is monitored and adjusted in real time by using a temperature control mechanism, and heating devices are arranged at the bottom of the slurry tank and inside the sizing roller, so that the slurry is constantly kept in a molten state, and the sizing quality is guaranteed; 6) the scrapers are arranged on the two sides of the sizing roller, so that the sizing agent is recovered in time, the replacement frequency of the hot-melt sizing agent on the sizing roller is accelerated, the sizing agent is ensured to be kept in a molten state constantly, and the sizing quality is improved; 7) the baffle is arranged below the yarn winding roller, so that the yarn is prevented from being damaged after being directly contacted with heated slurry in the slurry tank; 8) the yarn barrel fixing plates are arranged at the tail ends of the yarn feeding wheel and the yarn winding wheel, so that the yarn barrel is prevented from falling off from the yarn wheel in the high-speed rotation process; 9) the wall of the stock tank adopts a transparent structure, so that an operator can observe the sizing condition and the liquid level height of the residual size in the stock tank at any time, and the yarn can be conveniently and timely adjusted and the size can be conveniently put in.
Drawings
FIG. 1 is a schematic top view of the overall layout of the units of the hot melt slasher of the present invention;
FIG. 2 is a schematic view of the transmission structure of the hot melt slasher of the present invention;
FIG. 3 is a schematic view of the structure of a yarn feeding unit in the present invention;
FIG. 4 is a rear view of the structure of a sizing unit in the present invention;
FIG. 5 is a front view of the structure of a sizing unit in the present invention;
FIG. 6 is a schematic view of the inside of the structure of a sizing unit in the present invention from above;
FIG. 7 is a schematic view of the structure of the yarn winding unit in the present invention.
In the figure, 1-yarn feeding unit, 2-sizing unit and 3-yarn winding unit;
1.1-a first fixed support, 1.2-a first winding support, 1.3-a second winding curved rod, 1.4-a first synchronous belt, 1.5-a fourth synchronous belt wheel, 1.6-a yarn feeding shaft, 1.7-a first bearing, 1.8-a yarn feeding wheel, 1.9-a first yarn bobbin fixed plate and 1.10-a first winding curved rod;
2.1-motor mounting seat, 2.2-driving motor, 2.3-driving motor output shaft, 2.4-synchronous pulley I, 2.5-second synchronous belt, 2.6-synchronous pulley II, 2.7-first driving shaft, 2.8-gear I, 2.9-yarn outlet hole, 2.10-size groove, 2.11-size groove cover, 2.12-handle II, 2.13-handle III, 2.14-gear V, 2.15-synchronous pulley III, 2.16-third driving shaft, 2.17-gear III, 2.18-second driving shaft, 2.19-yarn inlet hole, 2.20-feeding port, 2.21-handle I, 2.22-gear VI, 2.23-gear IV, 2.24-gear II, 2.25-heating device I, 2.26-scraper I, 2.27-sizing roller I, 2.28-gear VI, 2.29-scraper II, 2.29-baffle plate, 2.31-bearing four, 2.32-yarn winding roller, 2.33-bearing two, 2.34-sizing roller two, 2.35-scraper four, 2.36-heating device three, 2.37-bearing three, 2.38-temperature sensor two, 2.39-scraper three, 2.40-bearing five, 2.41-temperature sensing device one, 2.42-bearing seven and 2.43-heating device two;
3.1-fixed support two, 3.2-winding support two, 3.3-winding curved rod four, 3.4-third synchronous belt, 3.5-synchronous pulley five, 3.6-winding shaft, 3.7-bearing eight, 3.8-winding wheel, 3.9-bobbin fixed plate two, and 3.10-winding curved rod three.
Detailed Description
The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
Referring to fig. 1, the hot melt slasher is structured such that a yarn feeding unit 1, a slashing unit 2, and a yarn winding unit 3 are sequentially provided according to a yarn running route, the three units are in driving connection with a same driving motor 2.2, which is called a single-input multiple-output driving mode, and the driving motor 2.2 and each main shaft of the corresponding unit realize transmission through respective synchronous belts and gears, as shown in fig. 2.
The device is controlled by a set of modularized temperature control mechanism, and is used for monitoring the slurry in the slurry tank in real time, so that the slurry is always in a molten state, and the sizing quality is ensured.
Referring to fig. 2 and 4, a transmission route of the transmission motor 2.2 is that the transmission motor 2.2 is installed on a motor installation base 2.1, a first synchronous pulley 2.4 is coaxially installed on an output shaft 2.3 of the transmission motor, the first synchronous pulley 2.4 is in transmission connection with a second synchronous pulley 2.6 through a second synchronous belt 2.5, and the second synchronous pulley 2.6 is fixed on a first transmission shaft 2.7; a first gear 2.8 and a second gear 2.22 are coaxially arranged on the first transmission shaft 2.7, the first gear 2.8 and the second gear 2.22 are respectively in transmission connection with a third gear 2.17 and a fourth gear 2.23 on the second transmission shaft 2.18, the third gear 2.17 and the fourth gear 2.23 are respectively in transmission connection with a fifth gear 2.14 and a sixth gear 2.24 on the third transmission shaft 2.16, a third synchronous belt wheel 2.15 is also arranged on the third transmission shaft 2.16, the third synchronous belt wheel 2.15 is in transmission connection with a fourth synchronous belt wheel 1.5 through a first synchronous belt 1.4, the fourth synchronous belt wheel 1.5 is fixed on a yarn feeding shaft 1.6, and a first yarn barrel fixing plate 1.9 is coaxially arranged on the yarn feeding shaft 1.6; meanwhile, the second synchronous belt pulley 2.6 is in transmission connection with the fifth synchronous belt pulley 3.5 through a third synchronous belt 3.4, the fifth synchronous belt pulley 3.5 is coaxially fixed on the yarn winding shaft 3.6, the yarn winding wheel 3.8 is coaxially arranged on the yarn winding shaft 3.6, and the yarn winding shaft 3.6 drives the yarn winding wheel 3.8 to wind yarns.
Referring to fig. 3, the yarn feeding unit 1 has a structure that the yarn feeding unit comprises a first fixed support 1.1 and a first winding support 1.2 which are arranged on a table top, a yarn feeding shaft 1.6 and a first winding curved rod 1.10 are arranged on a vertical plate of the first fixed support 1.1, one end of the yarn feeding shaft 1.6 is fixedly sleeved with a first yarn barrel fixing plate 1.9, and the first yarn barrel fixing plate 1.9 is fixedly connected with the first other yarn barrel fixing plate 1.9 through a yarn feeding wheel 1.8; a synchronous belt wheel IV 1.5 is fixedly sleeved at the other end of the yarn feeding shaft 1.6, the synchronous belt wheel IV 1.5 is in driving connection with a synchronous belt wheel III 2.15 on a third transmission shaft 2.16 by using a first synchronous belt 1.4, and the yarn feeding shaft 1.6 is supported in a vertical plate of a fixed support I1.1 through a bearing I1.7; a yarn winding curved rod II 1.3 is fixedly sleeved on the yarn winding support I1.2.
The working process of the yarn feeding unit 1 is that the power transmitted by the first synchronous belt 1.4 is utilized to drive the yarn feeding shaft 1.6 to rotate anticlockwise, the yarn feeding wheel 1.8 at the other end of the yarn feeding shaft 1.6 also rotates to drive the yarn barrel fixed on the yarn feeding wheel 1.8 to feed yarn, and the two ends of the yarn feeding wheel 1.8 are respectively provided with a yarn barrel fixing plate 1.9 for preventing the yarn barrel from falling off due to over-high rotating speed; the yarn passes through the yarn winding curved rod I1.10 and the yarn winding curved rod II 1.3 in sequence and enters the sizing unit 2.
Referring to fig. 4, 5 and 6, the sizing unit 2 comprises a size tank 2.10, the inner cavity of the size tank 2.10 is of a vacuum structure, a feeding port 2.20 is formed in the end face of the feeding side of the size tank 2.10, a first handle 2.21 is mounted on a cover of the feeding port 2.20, and the four walls of the size tank 2.10 are made of transparent materials for facilitating observation; the first transmission shaft 2.7, the second transmission shaft 2.18 and the third transmission shaft 2.16 are transversely arranged in the pulp tank 2.10 side by side, the middle part of the first transmission shaft 2.7 is fixedly sleeved with the second sizing roller 2.34, the second sizing roller 2.34 is respectively provided with a third scraper 2.39 and a fourth scraper 2.35 along the two axial sides, and the third scraper 2.39 and the fourth scraper 2.35 are fixed on the inner wall of the pulp tank 2.10; a yarn winding roller 2.32 is fixedly sleeved in the middle of the second transmission shaft 2.18, a baffle 2.30 is arranged below the yarn winding roller 2.32, and the baffle 2.30 is fixed on the inner wall of the stock tank 2.10; a first sizing roller 2.27 is fixedly sleeved in the middle of the third transmission shaft 2.16, a first scraper 2.26 and a second scraper 2.29 are respectively arranged on the two sides of the first sizing roller 2.27 along the axial direction, and the first scraper 2.26 and the second scraper 2.29 are both arranged on the inner wall of the stock tank 2.10; a second bearing 2.33 and a third bearing 2.37 are respectively arranged at the supporting positions of the first transmission shaft 2.7 and the stock vat 2.10, a fourth bearing 2.31 and a fifth bearing 2.40 are respectively arranged at the supporting positions of the second transmission shaft 2.18 and the stock vat 2.10, and a sixth bearing 2.28 and a seventh bearing 2.42 are respectively arranged at the supporting positions of the third transmission shaft 2.16 and the stock vat 2.10; a first temperature sensor 2.41 and a second temperature sensor 2.38 are further arranged in the inner cavity of the stock tank 2.10, a first heating device 2.25 is arranged at the bottom of the stock tank 2.10, a second heating device 2.43 is arranged in the first sizing roller 2.27, a third heating device 2.36 is arranged in the second sizing roller 2.34, and all the temperature sensors and the heating devices are connected with an external control module; the upper part of the stock chest 2.10 is provided with a stock chest cover 2.11, the buckling part of the stock chest 2.10 and the stock chest cover 2.11 is provided with a sealing strip 2.44, the outside of the stock chest cover 2.11 is provided with a handle II 2.12 and a handle III 2.13, and the front end surface and the rear end surface of the stock chest 2.10 along the feeding direction are provided with a yarn inlet hole 2.19 and a yarn outlet hole 2.9.
The working process of the sizing unit 2 is that before working, the cover of the feeding port 2.20 is opened by using the first handle 2.21, and the hot-melt sizing agent is put into the sizing groove 2.10. Then the first heating device 2.25 at the bottom of the stock tank 2.10 starts to heat the pulp to enable the pulp to be in a molten state, the first temperature sensor 2.38 and the second temperature sensor 2.39 monitor the temperature of the pulp and send information to an external control module, the liquid level of the pulp is in contact with the first sizing roller 2.27 and the second sizing roller 2.34, so that the pulp can be conveyed to the upper part of each sizing roller after the two sizing rollers rotate, meanwhile, the baffle 2.30 blocks the pulp to prevent the pulp from directly contacting the yarns passing by the lower part of the yarn winding roller 2.32, and a circle of sealing strips 2.44 are arranged at the buckling part of the stock tank cover 2.11 and the stock tank 2.10 to slow down the heat loss in the stock tank 2.10; the second handle 2.12 and the third handle 2.13 above the size box cover 2.11 are utilized to open the size box 2.10, so that manual yarn winding or installation and maintenance work is facilitated;
a synchronous belt wheel 2.4 on an output shaft 2.3 of a transmission motor is in transmission connection with a synchronous belt wheel 2.6 on a first transmission shaft 2.7 through a second synchronous belt 2.5 to drive a sizing roller 2.34 fixed on the first transmission shaft 2.7, gears 2.8, 2.22, three gears 2.17 and four gears 2.23 are arranged at two ends of the first transmission shaft 2.7 to be meshed with and drive a yarn winding roller 2.32 fixed on a second transmission shaft 2.18, the gears three 2.17, four gears 2.23, five gears 2.14 and six gears 2.24 at two ends of the second transmission shaft 2.18 to be meshed with and drive a sizing roller 2.27 fixed on a third transmission shaft 2.16, and the sizing roller 2.27 and the sizing roller two 2.34 rotate in the same direction and the yarn winding roller 2.32 rotates in the reverse direction through meshing of three groups of gears.
The yarn enters the size groove 2.10 from the yarn inlet hole 2.19 and reaches the upper part of the sizing roller I2.27, the sizing agent dipped by the sizing roller I2.27 passes through the scraper I2.26, so that a proper amount of sizing agent is left above the sizing roller I2.27 to size the yarn, the internal heating device II 2.43 of the sizing roller I2.27 keeps the temperature of the sizing agent to ensure the quality of the sizing agent, the scraper II 2.29 on the right side of the sizing roller I2.27 scrapes most of the sizing agent left on the surface of the sizing roller I2.27, the sizing agent falls into the size groove 2.10 to be reheated and recovered, the yarn then passes through the winding roller 2.32 to reach the upper part of the sizing roller II 2.34 to start secondary sizing, the sizing agent taken by the sizing roller II 2.32 passes through the scraper III 2.39, so that a proper amount of sizing agent is left above the sizing roller II 2.34 to size the yarn for secondary sizing, the internal heating device II 2.36 of the sizing roller II 2.34 scrapes most of the sizing agent to ensure the quality of the sizing agent, the sizing roller II 35.34 scrapes most of the sizing agent left on the surface of the four sizing roller II 2., falls into the size box 2.10 for reheating recovery, and then the yarn passes through the yarn outlet hole and enters the yarn winding unit.
Referring to fig. 7, the yarn winding unit 3 is structurally characterized by comprising a second fixed support 3.1 and a second yarn winding support 3.2 which are arranged on a table board, a vertical plate of the second fixed support 3.1 is provided with a yarn winding shaft 3.6 and a third yarn winding curved rod 3.10, one end of the yarn winding shaft 3.6 is fixedly sleeved with a fifth synchronous belt pulley 3.5, the fifth synchronous belt pulley 3.5 is in driving connection with a second synchronous belt pulley 2.6 of a first transmission shaft 2.7 through a third synchronous belt 3.4, the other end of the yarn winding shaft 3.6 is fixedly sleeved with a yarn winding wheel 3.8, two sides of the yarn winding wheel 3.8 are respectively provided with a second yarn bobbin fixing plate 3.9, and the yarn winding shaft 3.6 is supported in the vertical plate of the second fixed support 3.1 through an eighth bearing 3.7; and a yarn winding curved rod IV 3.3 is fixedly arranged on the yarn winding bracket II 3.2.
The working process of the yarn winding unit 3 is that the power transmitted by the third synchronous belt 3.4 drives the yarn winding shaft 3.6 to rotate anticlockwise, the yarn winding wheel 3.8 at the other end of the yarn winding shaft 3.6 also rotates to drive the yarn bobbin fixed on the yarn winding wheel 3.8 to wind yarn, the tail end of the yarn winding wheel 3.8 is provided with a yarn bobbin fixing plate II 3.9 for preventing the yarn bobbin from falling off due to too fast rotating speed, the yarn winding bobbin drives the yarn to sequentially pass through a yarn winding curved rod IV 3.3 and a yarn winding curved rod III 3.10, and finally the yarn winding is finished on the yarn bobbin on the yarn winding wheel 3.8.
In conclusion, the hot-melting sizing machine based on the hot-melting sizing agent adopts a single-input and multi-output transmission mode, and uses the synchronous belt and the gear for power transmission. In order to improve the temperature of the sizing system and keep the temperature of the sizing system basically constant, a closed heat-preservation sizing system and a modular control system are also used in the design. In the scheme, one motor is used for driving the three units, and the control system sends out commands through the program servo driver to control the motor to operate the whole machine.
Claims (5)
1. The utility model provides a hot melt dresser based on hot melt thick liquids which characterized in that: according to a yarn moving route, the yarn feeding unit (1), the sizing unit (2) and the yarn winding unit (3) are sequentially included, and the three units are driven by a transmission motor (2.2).
2. Hot-melt sizing machine based on hot-melt sizing agent according to claim 1, characterised in that: the transmission line of the transmission motor (2.2) is that the transmission motor (2.2) is arranged on a motor mounting seat (2.1), a first synchronous belt wheel (2.4) is arranged on an output shaft (2.3) of the transmission motor, the first synchronous belt wheel (2.4) is in transmission connection with a second synchronous belt wheel (2.6) through a second synchronous belt (2.5), and the second synchronous belt wheel (2.6) is fixed on a first transmission shaft (2.7);
a first gear (2.8) and a second gear (2.24) are arranged at two ends of a first transmission shaft (2.7) and are in transmission connection with a third gear (2.17) and a fourth gear (2.23) at two ends of a second transmission shaft, the second transmission shaft (2.18) is in transmission connection with a fourth gear (2.23) and a fifth gear (2.14) at two ends of a third transmission shaft (2.16), a third synchronous belt wheel (2.15) is arranged on the third transmission shaft (2.16), the third synchronous belt wheel (2.15) is in transmission connection with a fourth synchronous belt wheel (1.5) through a first synchronous belt (1.4), the fourth synchronous belt wheel (1.5) is fixed on a yarn feeding shaft, and the yarn feeding shaft (1.6) drives the yarn feeding wheel (1.8) to feed yarns;
meanwhile, the second synchronous belt wheel (2.6) is in transmission connection with the fifth synchronous belt wheel (3.5) through a third synchronous belt (3.4), the fifth synchronous belt wheel (3.5) is fixed on the yarn winding shaft (3.6), and the yarn winding shaft (3.6) drives the yarn winding wheel (3.8) to wind yarn.
3. Hot-melt sizing machine based on hot-melt sizing agent according to claim 1, characterised in that: the structure of sizing unit (2) be, including pay-off mouth (2.20), pay-off mouth (2.20) are installed on dressing trough (2.10) left side shell, install handle (2.21) on pay-off mouth (2.20), dressing trough (2.10) wall sets up to transparent structure, dressing trough (2.10) wall inside is the vacuum structure, dressing trough (2.10) left side is third transmission shaft (2.16), third transmission shaft (2.16) fixed cover is equipped with synchronous pulley third (2.15), synchronous pulley third (2.15) utilize first synchronous belt (1.4) and synchronous pulley fourth (1.5) drive connection, third transmission shaft (2.16) middle part fixed cover is equipped with dressing roll first (2.27), dressing roll first (2.27) left and right sides have scraper first (2.26) respectively, scraper second (2.29), scraper first (2.26), scraper second (2.29) are installed on the dressing trough inner wall, two gears (2.7) are fixed on first transmission shaft have first (2.7) front and back two (2.8) ends respectively (2.8), A second gear (2.24), a third gear (2.17) and a fourth gear (2.23) which are fixed on a second transmission shaft (2.18), the third gear (2.8) and the second gear (2.24) are in driving connection with a third gear (2.17) and a fourth gear (2.23) which are fixed on the second transmission shaft (2.18), the third gear (2.17) and the fourth gear (2.23) are in driving connection with a fifth gear (2.14) and a sixth gear (2.22) which are fixed on a third transmission shaft (2.16), a yarn winding roller (2.32) is fixedly sleeved on the second transmission shaft (2.18), a second sizing roller (2.34) is fixedly sleeved on the first transmission shaft (2.7), a third scraper (2.39) and a fourth scraper (2.35) are respectively arranged on the left side and the right side of the second sizing roller (2.34), the third scraper (2.39) and the fourth scraper (2.35) are fixed on the inner wall of the sizing trough, a second transmission shaft (2.7) is fixedly sleeved with a second synchronous belt pulley (2.6), and the second synchronous pulley (2.6) is connected with a first synchronous pulley (, the transmission motor (2.2) is arranged on the motor mounting seat (2.1), and a bearing II (2.33), a bearing III (2.37), a bearing IV (2.31), a bearing V (2.40), a bearing VI (2.38) and a bearing VII (2.42) are respectively arranged at two ends of the first transmission shaft (2.7), the second transmission shaft (2.18) and the third transmission shaft (2.16). A baffle (2.30) is arranged below the yarn winding roller (2.32), the baffle (2.30) is fixed on the inner wall of the size tank, a first temperature sensor (2.41) and a second temperature sensor (2.38) are arranged inside the size tank (2.10), a first heating device (2.25) is arranged at the bottom of the size tank, a second heating device (2.43) and a third heating device (2.36) are respectively arranged inside the first sizing roller (2.27) and the second sizing roller (2.34), and the temperature sensors and the heating devices are both connected with an external control module; the left side and the right side of the size groove (2.10) are provided with a yarn inlet hole (2.19) and a yarn outlet hole (2.9).
4. Hot-melt sizing machine based on hot-melt sizing agent according to claim 1, characterised in that: the upper part of the stock chest (2.10) is provided with a stock chest cover (2.11), a sealing strip (2.44) is arranged at the joint of the stock chest (2.10) and the stock chest cover (2.11), and a second handle (2.12) and a third handle (2.13) are arranged outside the stock chest cover (2.11).
5. Hot-melt sizing machine based on hot-melt sizing agent according to claim 1, characterised in that: the yarn winding unit (3) is structurally characterized by comprising a second fixed support (3.1) and a second yarn winding support (3.2), wherein the second fixed support (3.1) is arranged on a table board and comprises a yarn winding shaft (3.6) and a third yarn winding curved rod (3.10), the second fixed support (3.1) is arranged on the second fixed support (3.1), one end of the yarn winding shaft (3.6) is fixedly sleeved with a fifth synchronous belt pulley (3.5), the fifth synchronous belt pulley (3.5) is in driving connection with the second synchronous belt pulley (2.6) on the first transmission shaft (2.7) through a third synchronous belt (3.4), the other end of the yarn winding shaft (3.6) is fixedly sleeved with a yarn winding wheel (3.8), the yarn winding wheel (3.8) is sleeved with a second yarn drum fixed plate (3.9), and the yarn winding shaft (3.6) is connected with the second fixed support (3.1) through an eighth bearing (3.7); a yarn winding curved rod IV (3.3) is fixedly sleeved on the yarn winding bracket II (3.2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011127376.0A CN112301584A (en) | 2020-10-20 | 2020-10-20 | Hot melt sizing machine based on hot melt sizing agent |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011127376.0A CN112301584A (en) | 2020-10-20 | 2020-10-20 | Hot melt sizing machine based on hot melt sizing agent |
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| Publication Number | Publication Date |
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| CN112301584A true CN112301584A (en) | 2021-02-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011127376.0A Pending CN112301584A (en) | 2020-10-20 | 2020-10-20 | Hot melt sizing machine based on hot melt sizing agent |
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