CN112299147B - Roll-up changing device - Google Patents
Roll-up changing device Download PDFInfo
- Publication number
- CN112299147B CN112299147B CN202010743253.3A CN202010743253A CN112299147B CN 112299147 B CN112299147 B CN 112299147B CN 202010743253 A CN202010743253 A CN 202010743253A CN 112299147 B CN112299147 B CN 112299147B
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- CN
- China
- Prior art keywords
- yarn
- package
- bobbin
- supply
- replacement
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H49/00—Unwinding or paying-out filamentary material; Supporting, storing or transporting packages from which filamentary material is to be withdrawn or paid-out
- B65H49/02—Methods or apparatus in which packages do not rotate
- B65H49/04—Package-supporting devices
- B65H49/10—Package-supporting devices for one operative package and one or more reserve packages
- B65H49/12—Package-supporting devices for one operative package and one or more reserve packages the reserve packages being mounted to permit manual or automatic transfer to operating position
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
- B65H67/08—Automatic end-finding and material-interconnecting arrangements
- B65H67/081—Automatic end-finding and material-interconnecting arrangements acting after interruption of the winding process, e.g. yarn breakage, yarn cut or package replacement
- B65H67/085—Automatic end-finding and material-interconnecting arrangements acting after interruption of the winding process, e.g. yarn breakage, yarn cut or package replacement end-finding at the take-up package, e.g. by suction and reverse package rotation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
- B65H67/02—Arrangements for removing spent cores or receptacles and replacing by supply packages at paying-out stations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
- B65H67/06—Supplying cores, receptacles, or packages to, or transporting from, winding or depositing stations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
- B65H67/06—Supplying cores, receptacles, or packages to, or transporting from, winding or depositing stations
- B65H67/064—Supplying or transporting cross-wound packages, also combined with transporting the empty core
- B65H67/065—Manipulators with gripping or holding means for transferring the packages from one station to another, e.g. from a conveyor to a creel trolley
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H69/00—Methods of, or devices for, interconnecting successive lengths of material; Knot-tying devices ;Control of the correct working of the interconnecting device
- B65H69/06—Methods of, or devices for, interconnecting successive lengths of material; Knot-tying devices ;Control of the correct working of the interconnecting device by splicing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/31—Textiles threads or artificial strands of filaments
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/31—Textiles threads or artificial strands of filaments
- B65H2701/313—Synthetic polymer threads
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Replacing, Conveying, And Pick-Finding For Filamentary Materials (AREA)
- Unwinding Of Filamentary Materials (AREA)
- Control And Other Processes For Unpacking Of Materials (AREA)
- Supplying Of Containers To The Packaging Station (AREA)
- Auxiliary Devices For And Details Of Packaging Control (AREA)
Abstract
The present invention relates to a package replacement device. A package replacement device (7) is provided with: a recovery device (40); a supply device (50); a joint device (60); a moving device (70) which is provided with a recovery device (40), a supply device (50) and a joint device (60) and moves the recovery device (40), the supply device (50) and the joint device (60) to working positions for working the shuttle core (24) respectively; and a traveling carriage (30) for moving a base (34) supporting the moving device (70) along the arrangement direction of the creel (20), wherein the moving device (70) comprises: a rotation support unit (71) which supports the recovery device (40), the supply device (50), and the joint device (60) and is rotatably provided around a rotation axis; and a replacement unit driving unit (72) that rotationally drives the rotation support unit (71).
Description
Technical Field
One aspect of the present invention relates to a package replacement apparatus.
Background
As a conventional package replacement apparatus, for example, an apparatus described in patent document 1 (japanese patent application laid-open No. 4-66479) is known. The package replacement device described in patent document 1 is a device for replacing a package on a bobbin (corresponding to english: peg) provided in a creel, and includes a travel device for traveling along the creel, a setting device for replacing a package on the bobbin, and a joint device for joining two packaged yarns to each other. The setting device and the joint device are arranged on the base of the running device.
In the conventional package replacement apparatus, 2 sets of setting devices are arranged in a row in the traveling direction of the traveling apparatus. In the conventional package replacement apparatus, an old package is recovered from each bobbin by one setting device, and a new package is mounted to each bobbin by the other setting device. Therefore, in the conventional package replacement apparatus, after an old package is collected from the bobbin by positioning one setting device at a position before the target bobbin, the traveling device is caused to travel, and a new package is mounted to the bobbin by positioning the other setting device at a position before the target bobbin. As described above, in the conventional package replacement apparatus, it is necessary to move the setting device by traveling of the traveling device when replacing the package, which is not efficient.
Disclosure of Invention
An object of one embodiment of the present invention is to provide a package replacement device that improves the work efficiency for replacing packages.
A package replacement device according to an aspect of the present invention is a package replacement device for attaching a yarn supply package, which is formed by winding synthetic fiber yarn made of synthetic fiber around a yarn supply bobbin, to a bobbin, the bobbin being provided on a creel arranged in one direction, the package replacement device comprising: a recovery device for recovering the yarn supplying bobbin from the shuttle cock; a supply device for mounting a yarn supply package to the bobbin; a yarn splicing device for splicing the yarn of the yarn supply package mounted on the feeding device and the yarn of the yarn supply package held by the other bobbin; a moving device configured with a recovery device, a supply device and a joint device, and moving the recovery device, the supply device and the joint device to working positions for working the shuttle core respectively; and a travel unit that moves a base that supports a moving device along an arrangement direction of the creel, the moving device having: a rotation support unit which supports the recovery device, the supply device, and the joint device, and is provided so as to be rotatable about a rotation axis; and a replacement unit driving unit that rotationally drives the rotation support unit.
A package replacement device according to an aspect of the present invention includes a moving device that moves a collecting device, a supplying device, and a joint device to respective work positions for working a bobbin. The moving device rotates the recovery device, the supply device and the joint device around the rotation axis, thereby positioning each device at the working position. In this way, in the package replacement apparatus, each apparatus can be positioned at the work position without moving the traveling unit to move the position of each apparatus. Therefore, in the package replacement apparatus, the work efficiency can be improved for replacement of the yarn feeding package.
In one embodiment, the yarn feeder may further include a holding device that holds the plurality of yarn packages, and the moving device may position the feeding device at a working position at which the feeding device works on the holding device, and the feeding device may acquire the yarn packages from the holding device. In this configuration, the yarn feed package is held by the holding device, and thus the yarn feed package can be obtained from the holding device. Therefore, in the package replacement apparatus, it is not necessary to take out the yarn feed package from the storage position every time the yarn feed package is replaced. Therefore, in the package replacement apparatus, the work efficiency can be improved for replacement of the yarn feeding package.
In one embodiment, the bobbin may have a rotation mechanism for rotating the yarn feed package, and the yarn splicing device may have an operation mechanism for driving the rotation mechanism of the bobbin. In this configuration, when the yarn is pulled out from the yarn feed package by the yarn splicing device, the yarn feed package supported by the bobbin can be rotated. Accordingly, when the yarn is pulled out by catching the yarn in the yarn feed package by the yarn splicing device, excessive tension can be prevented from being applied to the yarn. In this way, in the package replacement apparatus, the occurrence of yarn breakage during the operation of the joint can be suppressed. As a result, in the package replacement apparatus, the work efficiency can be improved for replacement of the yarn feed package.
In one embodiment, after the yarn feed package is mounted on the bobbin by the supply device, the yarn joining device may catch the first yarn end of one yarn feed package and the second yarn end of the other yarn feed package and join the yarn ends. For example, in a structure in which the yarn feeding package is mounted on the bobbin after the yarn splicing operation is performed, there is a concern that the entangled yarn may be loosened due to tension or the like applied to the yarn during the yarn feeding package mounting operation. In this case, the replacement of the yarn feed package ends with failure, and the work must be performed again. In the package replacement device, the yarn feeding package is mounted on the bobbin by the feeding device, and then the yarn splicing device splices. Therefore, in the package replacement apparatus, loosening of the entangled yarn during the yarn feeding package mounting operation can be avoided. As a result, in the package replacement apparatus, the work efficiency can be improved for replacement of the yarn feed package.
According to an aspect of the present invention, the work efficiency can be improved with respect to the replacement of the package.
Drawings
Fig. 1 is a diagram showing a configuration of a false twist processing system according to an embodiment.
Fig. 2 is a perspective view showing a package holding portion of the first conveying device.
Fig. 3 is a perspective view showing a yarn feeding package to which an adapter is attached.
Fig. 4 is a perspective view showing a package holding section of the second conveying device.
Fig. 5 is a perspective view showing a creel.
Fig. 6 is a perspective view showing the bobbin.
Fig. 7 is a perspective view showing the package replacement apparatus.
Fig. 8A is a perspective view showing the holding unit.
Fig. 8B is a perspective view showing the holding unit.
Fig. 9 is a diagram showing a structure of the replacement unit.
Fig. 10 is a side view showing the recovery device.
Fig. 11 is a side view showing the supply device.
Fig. 12 is a perspective view showing the joint device.
Fig. 13 is a perspective view showing the joint device.
Fig. 14 is a perspective view showing the joint device.
Fig. 15A is a view showing a stop position of the recovery device.
Fig. 15B is a view showing a stop position of the recovery device.
Fig. 16A is a diagram showing a stop position of the supply device.
Fig. 16B is a diagram showing a stop position of the supply device.
Fig. 17A is a view showing a stop position of the joint device.
Fig. 17B is a diagram showing a stop position of the supply device.
Fig. 17C is a view showing a stop position of the recovery device.
Description of the reference numerals: 7. package changing apparatus, 20, creel, 24, bobbin, 25c, rotating mechanism, 30, running gear (running unit), 34, base, 40, recovery apparatus, 50, supply apparatus, 60, splicing apparatus, 62, first rotating mechanism (operating mechanism), 63, second rotating mechanism (operating mechanism), 70, moving apparatus, 71, rotating support, 72, changing unit drive, b1, supply spool, P1 supply package, y, first yarn end of Y1., second yarn end of Y2..
Detailed Description
Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. In the description of the drawings, the same or corresponding elements are denoted by the same reference numerals, and overlapping description thereof is omitted.
As shown in fig. 1, the false twist processing system 1 includes a false twist processing machine 2, a first carrying device 3, a second carrying device 4, a yarn feeding unit 5, a package replenishment device 6, and a package replacement device 7. The false twist processing system 1 includes a control device (not shown) that integrally controls the false twist processing machine 2, the first conveying device 3, the second conveying device 4, the package replenishment device 6, and the package replacement device 7. In the false twist processing system 1 according to the present embodiment, a plurality of false twist processing machines 2, first carrying devices 3, second carrying devices 4, yarn feeding units 5, package replenishment devices 6, and package replacement devices 7 are provided. In the following description, the "Z direction" shown in the drawings is the vertical direction (up-down direction), the "X direction" is the horizontal direction, and the "Y direction" is the horizontal direction perpendicular to the X direction and the Z direction.
The false twist processing system 1 processes the yarn Y (see fig. 3) supplied from the plurality of yarn supply packages P1 (see fig. 2) to produce a wound package P2 (see fig. 4). The yarn Y is, for example, a synthetic fiber yarn made of thermoplastic synthetic fibers such as polyester and polyamide. The yarn supply package P1 is formed by winding a partially oriented yarn (POY: partially Oriented Yarn) around a yarn supply bobbin B1 (see fig. 2). The winding package P2 is formed by winding a stretch textured yarn (DTY: draw Textured Yarn) around a winding bobbin B2 (see fig. 4).
The false twist texturing machine 2 processes the yarn Y to form a winding package P2. The false twist machine 2 has a main body 2a and 2 winding bodies 2b. The main body 2a is provided with a twisting device, a yarn feeding roller, and the like. The winding body 2b is provided with a winding device, a doffing device, and the like. The main body 2a extends in the X direction. The winding body 2b extends in the X direction. The winding body 2b is disposed at a position facing the main body 2a in the Y direction (width direction of the main body 2 a). That is, the 2 winding bodies 2b are arranged at positions sandwiching the main body 2 a.
The false twist processing machine 2 performs false twist processing on the yarn Y supplied from the plurality of yarn supply packages P1, and winds the processed yarn around the winding bobbin B2 to form a winding package P2 (see fig. 4). The false twist texturing machine 2 supplies the formed winding package P2 to the second carrying device 4.
The first transporting device 3 transports the yarn package P1. The first conveying device 3 travels along a first rail R1 suspended from a canopy, for example. The first rail R1 is disposed, for example, between one false twist machine 2 and the other false twist machine 2, and between the winding body 2b and the yarn feeding unit 5. The first transporting device 3 transports the yarn-feeding package P1 between a supply location where the yarn-feeding package P1 is supplied and a predetermined package replenishment device 6. As shown in fig. 2, the first conveying device 3 includes a first package holding portion 3a. The first package holding section 3a is suspended from the first rail R1. The first package holding portion 3a holds a plurality of (e.g., 12) yarn packages P1. The first package holding portion 3a supports the yarn feed package P1 by a support member (not shown) inserted in the yarn feed bobbin B1 of the yarn feed package P1.
As shown in fig. 3, the yarn feeding package P1 is provided with the splicer 10. The splicer 10 holds the yarn Y. The adapter 10 has a mounting portion 11, a first holding portion 12, and a second holding portion 13. The mounting portion 11 is mounted on the yarn supplying bobbin B1 of the yarn supplying package P1 so as to be rotatable in synchronization therewith. The mounting portion 11 is cylindrical. The mounting portion 11 is mounted to an end portion of the yarn supplying bobbin B1 protruding from a side surface of the yarn supplying package P1.
The first holding portion 12 holds a first yarn end Y1 of the yarn Y on the outer layer side of the yarn feed package P1. The first holding portion 12 is provided to the mounting portion 11. The first holding portion 12 has a first arm 12a, a first holding tool 12b, and a first yarn guide 12c. The first arm 12a is fixed to a side surface of the mounting portion 11 at a base end side, and extends in a radial direction of the mounting portion 11. The first gripping means 12b grips the first yarn end Y1. The first gripping tool 12b is provided on the distal end side of the first arm 12a. The first yarn guide 12c is provided to the first arm 12a.
The second holding portion 13 holds a second yarn end Y2 of the yarn Y on the inner layer side (tail side) of the yarn feed package P1. The second holding portion 13 is provided to the mounting portion 11. The second holding portion 13 includes a second arm 13a, a second gripping tool 13b, and a second yarn guide 13c. The second arm 13a is fixed to a side surface of the mounting portion 11 at a base end side, and extends in a radial direction of the mounting portion 11. The second arm 13a is configured to: is positioned in a linear position with the first arm 12a. The second gripping means 13b grip the second yarn end Y2. The second gripping tool 13b is provided on the distal end side of the second arm 13a. The second yarn guide 13c is provided to the second arm 13a.
In the splicer 10, the first yarn end Y1 pulled out from the outer layer side of the yarn feed package P1 is gripped by the first gripping tool 12b via the first yarn guide 12c of the first holding portion 12, and the second yarn end Y2 pulled out from the inner layer side of the yarn feed package P1 is gripped by the second gripping tool 13b via the first yarn guide 12c of the first holding portion 12 and the second yarn guide 13c of the second holding portion 13. The splicer 10 is attached to the yarn feed package P1 by an operator, for example. A tube cap BC (see fig. 2) may be attached to the yarn supplying tube B1 at an end opposite to the end where the adapter 10 is attached.
As shown in fig. 4, the second conveying device 4 conveys the winding package P2. The second conveying device 4 travels along the first rail R1. The second conveying device 4 conveys the wound package P2 between the predetermined false twist machine 2 and a storage facility (not shown) for the wound package P2. The second conveying device 4 has a second package holding portion 4a. The second package holding section 4a is suspended from the first rail R1. A plurality of (for example, 16) winding packages P2 are held by the second package holding unit 4a. Specifically, the package receiving unit supports both end portions of each winding bobbin B2, thereby holding the winding package P2.
As shown in fig. 1, the yarn feeding unit 5 feeds the yarn Y to the false twist texturing machine 2. The yarn feeding unit 5 is disposed adjacent to the false twist machine 2. The yarn feeding unit 5 is disposed at a position facing the winding body 2b of the false twist texturing machine 2 in the Y direction. The yarn feeding unit 5 extends in the X direction. The yarn supply unit 5 has a plurality of creels 20. The creel 20 holds the supply package P1. A plurality of creels 20 are arranged in an aligned manner along the X direction. In the yarn feeding unit 5 according to the present embodiment, a pair of creels 20 are disposed back to back in the Y direction.
As shown in fig. 5, the bobbin cradle 20 has a bobbin base section 21, 4 first struts 22a, 22b, 22c, 22d, a partition plate 23, and a plurality of bobbin cores 24. The cartridge base 21 is a frame-like frame. The 4 first struts 22a to 22d stand on the cartridge base portion 21. The 4 first struts 22a to 22d extend in the Z direction. The 4 first struts 22a to 22d are arranged at predetermined intervals in the X direction and at predetermined intervals in the Y direction. The partition plate 23 is provided to the first support posts 22a to 22d. The partition plates 23 are disposed at predetermined intervals in the Z direction of the first support posts 22a to 22d. The partition plate 23 prevents the yarn feed package P1 from falling.
The bobbin 24 supports the yarn feed package P1. The bobbin 24 is disposed on the first struts 22a,22 b. The bobbin 24 is disposed in plural (for example, 8) at predetermined intervals in the Z direction of the first struts 22a,22 b. The bobbin 24 is disposed between the pair of partition plates 23. The bobbin 24 provided on the first pillar 22a and the bobbin 24 provided on the first pillar 22b are arranged at the same height position. In the following description, the bobbin 24 provided to the first pillar 22a is referred to as a "first bobbin 24a", and the bobbin 24 provided to the first pillar 22b is referred to as a "second bobbin 24b".
The first bobbin 24a and the second bobbin 24b are used in groups of 2. In this configuration, the yarn Y of the yarn feed package P1 supported by the first bobbin 24a is connected to the yarn Y of the yarn feed package P1 supported by the second bobbin 24 b. Specifically, the first yarn end Y1 on the outer layer side or the second yarn end Y2 on the inner layer side of the yarn Y of the yarn feed package P1 supported by the first bobbin 24a and the second yarn end Y2 on the inner layer side or the first yarn end Y1 on the outer layer side of the yarn Y of the yarn feed package P1 supported by the second bobbin 24b are connected to each other. Thereby, 1 yarn Y is supplied from the yarn supply package P1 supported by the first bobbin 24a and the second bobbin 24b in a group of 2.
As shown in fig. 6, the bobbin 24 includes a yarn feed package support portion 25 and a bobbin main body portion 26. The yarn feed package support portion 25 supports the yarn feed package P1. The yarn feed package support portion 25 includes package support members 25a and 25b, and a rotation mechanism 25c. The package support members 25a and 25b are rod-shaped members. The package support members 25a and 25b are rotatably supported by the bobbin trunk 26. The package support members 25a and 25b extend in one direction and are parallel to each other and are arranged at a predetermined interval. The bobbin 24 supports the yarn feed package P1 at 2 points by the package support members 25a and 25 b.
A cover portion 25d is provided at one end portion in the extending direction of the package support member 25 a. A cover portion 25e is provided at one end portion in the extending direction of the package support member 25 b. The cover portions 25d, 25e are formed of, for example, rubber (resin) or the like having a large friction coefficient. The covering portions 25d and 25e are in contact (contact) with the inner peripheral surface of the yarn supplying bobbin B1 of the winding package P2. One end of the package support member 25a and one end of the package support member 25b are connected by a connecting member 25 f.
The rotation mechanism 25c has a driven pulley 25g, a driving pulley 25h, a power transmission belt 25i, and a first sheave 25j.
The driven pulley 25g is provided at the other end of the package support member 25 a. The driving pulley 25h is provided at the other end of the package support member 25 b. The power transmission belt 25i is stretched over the driven pulley 25g and the driving pulley 25h. The first sheave 25j is provided to the drive pulley 25h (package support member 25 b). In the present embodiment, the first wheel 25j is a geneva wheel constituting a geneva mechanism. The first wheel 25j is rotated by rotational driving of a first joint driver 62a or a second joint driver 63a of the joint device 60 described later. In the yarn feeding package support portion 25, the package support member 25a rotates in synchronization with the package support member 25b by the rotation of the first wheel 25j.
The bobbin main body portion 26 includes a bobbin main body 26a and a rotation transmission member 26b. The bobbin body 26a is a rectangular parallelepiped member. The bobbin main body 26a supports the package support member 25a of the yarn feed package support portion 25 and the package support member 25b rotatably about the rotation axis thereof. The bobbin main body 26a is provided with a restricting member 26c. The restricting member 26c is, for example, disk-shaped. The regulating member 26c is disposed on one side surface of the bobbin main body 26a. The restricting member 26c is inserted into the package support member 25a and the package support member 25 b. The regulating member 26c is opposed to the end surface of the yarn feed package P1, and regulates movement of the yarn feed package P1 in the extending directions of the package support member 25a and the package support member 25 b. An insertion hole 26d is formed in the bobbin body 26a. The first support 22a or the first support 22b of the creel 20 is inserted into the insertion hole 26d.
The rotation transmitting member 26b supports the bobbin main body 26a. A bobbin body 26a is fixed to an upper end portion of the rotation transmission member 26b. The rotation transmission member 26b is cylindrical. The hollow portion of the rotation transmitting member 26b communicates with the insertion hole 26d of the bobbin body 26a. The first support posts 22a, 22b of the creel 20 are coaxially inserted into the rotation transmission member 26b. A second wheel 26e is provided at the lower end of the rotation transmitting member 26b. In the present embodiment, the second wheel 26e is a geneva wheel constituting a geneva mechanism. The second wheel 26e is rotated by driving a first rotary driver 36a or a second rotary driver 37a of a rotary device 35 described later. The bobbin trunk 26 rotates with the rotation of the second wheel 26e. Thereby, the yarn feed package support portion 25 rotates. The bobbin 24 rotates to a replacement position where the yarn supplying bobbin B1 is recovered and the yarn supplying package P1 is mounted, and a supply position where the yarn Y is supplied.
As shown in fig. 1, the package replenishment device 6 supplies the yarn package P1 to the package replacement device 7. The package replenishment device 6 temporarily stores the yarn feed package P1 carried by the first carrying device 3, and supplies the yarn feed package P1 to the package replacement device 7. The package replenishment device 6 stores a plurality (for example, 4) of yarn packages P1. The package replenishment device 6 includes a transfer mechanism (not shown) for transferring the yarn package P1 from the first transfer device 3.
The package replacement device 7 recovers the yarn supply bobbin B1 from the bobbin 24 and attaches the yarn supply package P1 to the bobbin 24. As shown in fig. 7, the package changing device 7 travels along the second track R2. The second rail R2 is laid on the ground and extends along the X direction (the arrangement direction of the creel 20). That is, the package replacement apparatus 7 travels in the X direction. The package replacement device 7 moves between one end of the yarn feeding unit 5 where the package replenishment device 6 is disposed and the other end of the yarn feeding unit 5.
The package replacement apparatus 7 includes a traveling carriage (traveling means) 30, a lifting means 31, a holding means (holding means) 32, and a replacement means 33. The package replacement apparatus 7 further includes a control unit (not shown) for controlling the operation of each unit.
The traveling carriage 30 has a traveling base portion 30a and a pillar support portion 30b. The traveling base portion 30a has a rectangular parallelepiped shape. Wheels for traveling on the second rail R2, a driving mechanism, and the like are accommodated in the traveling base portion 30 a.
The pillar support portion 30b stands on the traveling base portion 30a. The strut support part 30b has 4 second struts 30c, 30d, 30e, 30f, and a wall part 30g. The second struts 30c to 30f and the wall portion 30g extend in the Z direction. The second stay 30c is disposed at one end in the X direction and one end in the Y direction in the traveling base portion 30a. The second stay 30c is disposed at a corner of the traveling base portion 30a. The second stay 30d is disposed at one end in the X direction and the other end in the Y direction in the traveling base portion 30a. The second support 30c and the second support 30d are disposed at positions facing each other in the Y direction. The second stay 30d is disposed at a corner of the traveling base portion 30a.
The second support 30e is disposed at a position facing the second support 30c in the X direction with a predetermined distance from the second support 30 c. The second pillar 30f is disposed at the other end portion of the traveling base portion 30a in the Y direction between the second pillar 30c and the second pillar 30e in the X direction. The second support 30f is disposed opposite to the second support 30d in the X direction. The wall portion 30g extends in the X direction. The wall portion 30g is disposed at the other end portion in the X direction and the other end portion in the Y direction in the traveling base portion 30a. That is, the wall portion 30g is disposed at a corner of the traveling base portion 30a. The wall portion 30g is disposed so as to face the second support 30e in the Y direction and so as to face the second support 30f in the X direction.
The lifting unit 31 is lifted by the operator. The lifting unit 31 is used for maintenance or the like. The lifting unit 31 is disposed at the other end portion in the X direction in the traveling base portion 30a of the traveling carriage 30. The elevating unit 31 has a guide portion 31a and an elevating portion 31b.
The guide portion 31a is a guide rail. The guide portion 31a is disposed on a wall portion 30g of the pillar support portion 30b of the traveling carriage 30. The guide portion 31a extends along the Z direction. The lifting unit 31b is a work table on which an operator rides. The lifting portion 31b has a box shape. The lifting portion 31b is provided to be liftable in the Z direction along the guide portion 31 a. The elevating portion 31b moves along the guide portion 31a by a driving mechanism not shown.
The holding unit 32 holds a plurality of (e.g., 4) yarn packages P1. The holding unit 32 holds the same number of yarn packages P1 as the number of yarn packages P1 held by the package replenishment device 6. The holding unit 32 receives the supply of the yarn feeding package P1 from the package replenishment device 6, temporarily stores the yarn feeding package P1, and supplies the yarn feeding package P1 to the replacement unit 33.
As shown in fig. 8A and 8B, the holding unit 32 includes a main body frame 32a, a package support portion 32B, and a driving portion 32c. The main body frame 32a is disposed on the traveling base portion 30a of the traveling carriage 30. The main body frame 32a is disposed at one end in the X direction in the traveling base portion 30a.
The package support portion 32b supports the yarn feed package P1. The package support portion 32b is provided rotatably. The package support portion 32b rotates in a range of substantially 90 °. The package support portion 32B rotates to a supply position (see fig. 8B) for receiving the supply of the yarn-feeding package P1 from the package supply device 6, and a supply position (see fig. 8A) for supplying the yarn-feeding package P1 to the replacement unit 33. The driving portion 32c rotates the package support portion 32 b. The driving unit 32c is, for example, a cylinder.
The replacement unit 33 performs replacement of the yarn supply bobbin B1 and the yarn supply package P1 at the bobbin 24. Specifically, the replacement unit 33 recovers the yarn supply bobbin B1 from the bobbin 24, and mounts the yarn supply package P1 to the bobbin 24. As shown in fig. 7, the replacement unit 33 is disposed adjacent to the holding unit 32. As shown in fig. 9, the replacement unit 33 includes a base 34, a rotating device 35, a collecting device 40, a supply device 50, a joint device 60, and a moving device 70.
The base 34 supports the rotating device 35, the recovering device 40, the supplying device 50, and the joint device 60. The base 34 is provided to be vertically movable along the pillar support portion 30b of the traveling carriage 30. The base 34 is provided at a position where access to the holding unit 32 is possible.
The rotating device 35 rotates the bobbin 24 of the creel 20. The rotating device 35 is fixed to the base 34. The rotating device 35 is disposed in the base 34 at a position facing the yarn feeding unit 5. The turning device 35 has a first drive mechanism 36 and a second drive mechanism 37.
The first drive mechanism 36 rotates the first bobbin 24a of the creel 20. The first drive mechanism 36 includes a first rotary actuator 36a and a first rotary arm 36b. The first rotary actuator 36a rotates the second wheel 26e of the first bobbin 24 a. The first rotary actuator 36a is a mahalanobis intermittent actuator constituting a mahalanobis intermittent mechanism. The first rotary actuator 36a is rotated by rotation driving of a motor (not shown). The first rotary arm 36b supports the first rotary actuator 36a. The first turning arm portion 36b is provided so as to be able to swing in the horizontal direction. The first pivot arm 36b is driven by a motor or a cylinder (not shown), for example.
The second drive mechanism 37 rotates the second bobbin 24b of the creel 20. The second driving mechanism 37 has a second rotation driver 37a and a second rotation arm 37b. The second rotary actuator 37a rotates the second wheel 26e of the second bobbin 24 b. The second rotary actuator 37a is a mahalanobis intermittent actuator constituting a mahalanobis intermittent mechanism. The second rotary actuator 37a is rotated by rotation driving of a motor (not shown). The second rotation arm 37b supports the second rotation driver 37a. The second turning arm portion 37b is provided so as to be able to swing in the horizontal direction. The second pivot arm 37b is driven by a motor or a cylinder (not shown), for example.
When the yarn feed package P1 is attached to the bobbin 24, the rotating device 35 rotates the bobbin 24 to change the orientation of the bobbin 24. The rotation device 35 operates the first drive mechanism 36 or the second drive mechanism 37 corresponding to the target bobbin 24. For example, when the first drive mechanism 36 is operated, the turning device 35 swings the first turning arm 36b, and engages the first turning driver 36a with the second wheel 26e of the first bobbin 24 a. When the first rotary driver 36a engages with the second wheel 26e, the rotary device 35 rotates the first rotary driver 36a in one direction. The bobbin 24 is rotated by the rotation transmission member 26b when the second wheel 26e rotates. Thereby, the bobbin 24 rotates, and the tip ends of the package support members 25a, 25b face the replacement unit 33 side.
The recovery device 40 recovers the yarn supplying bobbin B1 to which the adapter 10 is attached from the bobbin 24. As shown in fig. 10, the recovery device 40 has a first support mechanism 41 and a first recovery driving mechanism 42. The first support mechanism 41 supports the yarn supplying bobbin B1. The first support mechanism 41 advances and retreats relative to the bobbin 24, whereby the yarn supplying bobbin B1 is recovered. The first support mechanism 41 has a first sliding portion 41a and a first package support member 41b.
The first sliding portion 41a has a first linear guide 41c. A part of the first sliding portion 41a is movable in a predetermined direction via the first linear guide 41c. The first package support member 41B supports the yarn supply bobbin B1. The first package support member 41b is provided at the front end portion of the moving first slide portion 41 a. The first package support member 41b extends along the extending direction of the first sliding portion 41 a.
The first recovery driving mechanism 42 drives the first supporting mechanism 41. The first recovery driving mechanism 42 includes a first slide rail 42a, a first recovery driving portion 42b, a first lifting portion 42c, and a second recovery driving portion 42d. The first slide rail 42a is connected to the first slide portion 41 a. The first slide rail 42a reciprocates a part of the first slide portion 41a by driving the first recovery driving portion 42 b. The first recovery driving section 42b is, for example, a cylinder. The first lifting portion 42c is connected to the first sliding portion 41 a. The first lifting/lowering unit 42c lifts/lowers the first sliding unit 41a by driving the second recovery driving unit 42d. Thereby, the first sliding portion 41a swings. The second recovery driving section 42d is a motor, for example.
The following describes the operation of the recovery device 40 for recovering the yarn supplying bobbin B1. The recovery device 40 advances a part of the first sliding portion 41a of the first support mechanism 41 relative to the bobbin 24 rotated by the rotating device 35 by the first recovery driving mechanism 42, and positions the first package support member 41B in the hollow portion of the yarn supplying bobbin B1. At this time, the recovery device 40 swings the first sliding portion 41a of the first support mechanism 41 downward by the first recovery driving mechanism 42, and tilts the first package support member 41b with respect to the horizontal direction. In the recovery device 40, when the first package support member 41B is positioned in the hollow portion of the yarn supplying bobbin B1, the first slide portion 41a is swung upward by the first recovery driving mechanism 42, whereby the first package support member 41B is horizontally arranged. Thereby, the first package support member 41B contacts the yarn supply bobbin B1, the yarn supply bobbin B1 is lifted, and the yarn supply bobbin B1 is separated from the package support members 25a, 25B. The recovery device 40 withdraws a part of the first sliding portion 41a of the first supporting mechanism 41 by the first recovery driving mechanism 42. As described above, the recovery device 40 recovers the yarn supplying bobbin B1 from the bobbin 24.
The supply device 50 supplies the yarn package P1 to the bobbin 24. As shown in fig. 11, the supply device 50 has a second support mechanism 51 and a second supply driving mechanism 52. The second support mechanism 51 supports the yarn feed package P1. The second support mechanism 51 advances and retreats relative to the bobbin 24, whereby the yarn feed package P1 is supplied. The second support mechanism 51 has a second sliding portion 51a and a second package support member 51b.
The second sliding portion 51a has a second linear guide 51c. A part of the second sliding portion 51a is movable in a predetermined direction via the second linear guide 51c. The second package support member 51b supports the yarn feed package P1. The second package support member 51b is provided at the front end portion of the moving second slide portion 51 a. The second package support member 51b extends along the extending direction of the second slide portion 51 a.
The second supply driving mechanism 52 drives the second supporting mechanism 51. The second supply driving mechanism 52 has a second slide rail 52a, a first supply driving portion 52b, a second lifting portion 52c, and a second supply driving portion 52d. The second slide rail 52a is connected to the second slide portion 51 a. The second slide rail 52a reciprocates a part of the second slide portion 51a by driving of the first supply driving portion 52 b. The first supply driving unit 52b is, for example, a cylinder. The second lifting portion 52c is connected to the second sliding portion 51 a. The second lifting/lowering portion 52c lifts/lowers the second slide portion 51a by driving the second supply driving portion 52d. Thereby, the second sliding portion 51a swings. The second supply driving unit 52d is a motor, for example.
The operation of the supply device 50 to acquire the yarn package P1 from the holding unit 32 will be described. The feeder 50 acquires the yarn feed package P1 from the holding unit 32 while the package changer 7 is moving. The supply device 50 advances a part of the second sliding portion 51a of the second support mechanism 51 relative to the yarn feed package P1 supported by the package support portion 32b of the holding unit 32 by the second supply driving mechanism 52 when the replacement unit 33 is stopped at a predetermined height position relative to the holding unit 32, thereby positioning the second package support member 51b in the hollow portion of the yarn feed package P1. At this time, the second supply device 50 swings the second sliding portion 51a of the second support mechanism 51 downward by the second supply driving mechanism 52, and tilts the second package support member 51b with respect to the horizontal direction. In the feeding device 50, when the second package support member 51b is positioned in the hollow portion of the yarn feeding package P1, the second slide portion 51a is swung upward by the second feeding driving mechanism 52, so that the second package support member 51b is horizontally arranged. Thereby, the second package support member 51b contacts the yarn feed package P1, the yarn feed package P1 is lifted, and the yarn feed package P1 is separated from the package support portion 32 b. The feeding device 50 retreats a part of the second sliding part 51a of the second supporting mechanism 51 by the second feeding driving mechanism 52. As described above, the supply device 50 obtains the yarn package P1 from the holding unit 32.
The following describes a feeding operation of the feeder 50 for feeding the yarn package P1 to the bobbin 24. The supply device 50 advances a part of the second sliding portion 51a of the second support mechanism 51 with respect to the bobbin 24 from which the yarn supplying bobbin B1 is removed by the second supply driving mechanism 52, thereby positioning the package support members 25a and 25B of the bobbin 24 in the hollow portion of the yarn supplying package P1. In the supply device 50, when the package support members 25a and 25b of the bobbin 24 are positioned in the hollow portion of the yarn supply package P1, the second slide portion 51a is swung downward by the second supply driving mechanism 52, and the second package support member 51b is inclined with respect to the horizontal direction. Thereby, the package support members 25a and 25b of the bobbin 24 are brought into contact with the yarn feed package P1, the yarn feed package P1 is supported by the bobbin 24, and the second package support member 51b is separated from the yarn feed package P1. The feeding device 50 retreats a part of the second sliding part 51a of the second supporting mechanism 51 by the second feeding driving mechanism 52. In this way, the supply device 50 attaches the yarn package P1 to the bobbin 24.
The yarn splicing device 60 splices the yarn Y of the yarn feed package P1 supported by the first bobbin 24a and the yarn Y of the yarn feed package P1 supported by the second bobbin 24 b. As shown in fig. 12, 13, and 14, the joint device 60 includes a catch guide mechanism 61, a first rotation mechanism (operation mechanism) 62, a second rotation mechanism (operation mechanism) 63, and a joint mechanism 64.
The yarn joining device 60 is provided so as to be movable in a direction (Y direction) in which the replacement unit 33 and the yarn feeding unit 5 face each other by a moving mechanism (not shown). The yarn joining device 60 moves between a standby position where the yarn joining device 60 is disposed in the base 34 and a yarn joining position where the yarn joining device 60 moves toward the yarn feeding unit 5 and advances to the outside of the base 34.
The catch guide mechanism 61 catches the yarn Y of the yarn feed package P1, and guides the yarn Y to the yarn splicing mechanism 64. The catch guide mechanism 61 catches the first yarn end Y1 of the yarn Y of the yarn feed package P1 supported by the one bobbin 24 and the second yarn end Y2 of the yarn Y of the yarn feed package P1 supported by the other bobbin 24, and guides the caught yarn to the yarn splicing mechanism 64. The catch guide mechanism 61 has a suction portion 61a and a joint arm portion 61b.
The suction portion 61a sucks and catches the yarn Y. The suction portion 61a includes a suction pipe 61c, a suction nozzle 61d, and a hook portion 61e. The suction nozzle 61d is provided at the front end portion of the suction pipe 61 c. The suction nozzle 61d sucks the yarn Y. A negative pressure source (not shown) is connected to the suction pipe 61 c. Thereby, suction flow is generated in the suction nozzle 61 d. The proximal end side of the suction pipe 61c is connected to the joint arm portion 61b. The hook 61e is provided at the tip of the suction pipe 61c and is located opposite to the suction nozzle 61 d. The hook 61e engages the yarn Y entangled by the yarn joining device 60. The joint arm portion 61b moves the suction portion 61 a. The joint arm portion 61b includes a link mechanism and a plurality of motors. The joint arm portion 61b is supported by a bracket 61 f.
The first rotating mechanism 62 and the second rotating mechanism 63 operate the bobbin 24 to rotate the yarn feed package P1. The first rotating mechanism 62 and the second rotating mechanism 63 rotate the yarn feed package P1 to sequentially feed out the yarn Y from the yarn feed package P1 when the yarn Y is guided to the yarn splicing mechanism 64 by the catch guide mechanism 61.
The first rotation mechanism 62 operates the first bobbin 24 a. The first rotation mechanism 62 has a first joint driver 62a, a first motor 62b, and a first joint arm 62c. The first joint driver 62a is rotatably supported by the first joint arm 62c. The first joint driver 62a is provided with a first driven pulley 62d. The first motor 62b is fixed to the first joint arm portion 62c. A first drive pulley 62e is connected to an output shaft of the first motor 62 b. The first motor 62b rotationally drives the first drive pulley 62e about the shaft. A first power transmission belt 62f is provided on the first driven pulley 62d and the first driving pulley 62e. Thereby, the first joint driver 62a is rotated by the rotational drive of the first motor 62 b.
The second rotating mechanism 63 operates the second bobbin 24 b. The second rotation mechanism 63 has a second joint driver 63a, a second motor 63b, and a second joint arm 63c. The second joint driver 63a is rotatably supported by the second joint arm 63c. The second joint driver 63a is provided with a second driven pulley 63d. The second motor 63b is fixed to the second joint arm 63c. A second drive pulley 63e is connected to an output shaft of the second motor 63 b. The second motor 63b rotationally drives the second drive pulley 63e about the shaft. A second power transmission belt 63f is provided on the second driven pulley 63d and the second drive pulley 63e. Thereby, the second joint driver 63a is rotated by the rotational drive of the second motor 63 b.
The joint mechanism 64 performs the joint. The splicing mechanism 64 has a splicer 66, a first guide mechanism 67, and a second guide mechanism 68.
The splicer 66 includes a splice portion 66a and a pair of clamping mechanisms 66b and 66c. The joint portion 66a makes the yarn Y of the yarn feed package P1 supported by the first bobbin 24a cross the yarn Y of the yarn feed package P1 supported by the second bobbin 24 b. The clamping mechanisms 66b and 66c are provided at positions sandwiching the joint portion 66 a. The gripping mechanisms 66b, 66c grip the yarn Y inserted in the chamber of the joint portion 66 a.
As shown in fig. 12 and 13, the first guide mechanism 67 locks and guides the yarn Y. The first guide mechanism 67 has a first hook 67a, a second hook 67b, and a third hook 67c. The first hook 67a, the second hook 67b, and the third hook 67c are provided swingably. The first hook 67a is provided with a potentiometer (not shown) for detecting the tension of the yarn Y. The joint device 60 controls the operation of the first motor 62b of the first rotation mechanism 62 based on the detection result of the potentiometer. That is, the yarn splicing device 60 adjusts the rotation amount (payout amount) of the yarn feed package P1 based on the detection result of the potentiometer, and pulls out the yarn Y from the yarn feed package P1 at a predetermined tension.
The second guide mechanism 68 engages and guides the yarn Y. The second guide mechanism 68 has a first hook 68a, a second hook 68b, and a third hook 68c. The first hook 68a, the second hook 68b, and the third hook 68c are provided swingably. The first hook 68a is provided with a potentiometer (not shown) for detecting the tension of the yarn Y. The joint device 60 controls the operation of the second motor 63b of the second rotation mechanism 63 based on the detection result of the potentiometer. That is, the yarn splicing device 60 adjusts the rotation amount (payout amount) of the yarn feed package P1 based on the detection result of the potentiometer, and pulls out the yarn Y from the yarn feed package P1 at a predetermined tension.
The joint operation of the joint device 60 will be described. Specifically, the case where the joint between the first yarn end Y1 on the outer layer side of the yarn feed package P1 supported by the first bobbin 24a and the second yarn end Y2 on the inner layer side of the yarn feed package P1 supported by the second bobbin 24b is performed by the joint device 60 will be described as an example.
When the joining operation is started, the joining device 60 operates the first bobbin 24a by the first rotating mechanism 62 and operates the second bobbin 24b by the second rotating mechanism 63, and rotates the splicer 10 to a position where the first yarn end Y1 and the second yarn end Y2 can be caught by the suction portion 61a, as shown in fig. 14. Specifically, in the first rotation mechanism 62, the first joint driver 62a is engaged with the first wheel 25j of the first bobbin 24a, and the first motor 62b is driven to rotate the first joint driver 62 a. Similarly, in the second rotating mechanism 63, the second joint driver 63a is engaged with the first wheel 25j of the second bobbin 24b, and the second motor 63b is driven to rotate the second joint driver 63 a. When the first joint driver 62a and the second joint driver 63a rotate, the yarn supply package P1 supported by each of the first bobbin 24a and the second bobbin 24b rotates, and the splicer 10 rotates in association with this. The joint device 60 detects a detection body (not shown) provided in the coupling 10 by a sensor (not shown), and controls the first motor 62b and the second motor 63b based on the detection result of the sensor, thereby rotating the coupling 10 to a predetermined position.
The yarn joining device 60 is configured such that, when the yarn joining device 10 is rotated, the yarn joining arm portion 61b of the catching guide mechanism 61 is operated, and the suction portion 61a catches the first yarn end Y1 from the yarn joining device 10 of the yarn feeding package P1 supported by the first bobbin 24a and catches the second yarn end Y2 from the yarn joining device 10 of the yarn feeding package P1 supported by the second bobbin 24 b. At this time, the yarn feeder package P1 is rotated by the yarn joining device 60 by operating the first bobbin 24a by the first rotating mechanism 62 and operating the second bobbin 24b by the second rotating mechanism 63. Thereby, the yarn Y is pulled out from the yarn feed package P1 at a predetermined tension.
The yarn splicing device 60 is configured such that the suction portion 61a hooks the yarn Y having the first yarn end Y1 to the first guide mechanism 67 and guides the yarn Y to the splicer 66, and hooks the yarn Y having the second yarn end Y2 to the second guide mechanism 68 and guides the yarn Y to the splicer 66. The yarn splicing device 60 performs a yarn splicing operation in the splicer 66 when the yarn Y is guided to the splicer 66. Thus, the yarn splicing device 60 splices the first yarn end Y1 on the outer layer side of the yarn feed package P1 supported by the first bobbin 24a and the second yarn end Y2 on the inner layer side of the yarn feed package P1 supported by the second bobbin 24 b.
The moving device 70 rotates and moves the collecting device 40, the supplying device 50, and the joint device 60. The moving device 70 moves the collecting device 40, the supplying device 50, and the joint device 60 to the working positions where the work is performed on the bobbin 24. The moving device 70 moves the collecting device 40 and the supplying device 50 to a work position where the holding unit 32 is operated. As shown in fig. 9, the moving device 70 includes a rotation support portion 71 and a replacement unit driving portion 72.
The rotation support portion 71 supports the recovery device 40, the supply device 50, and the joint device 60. The rotation support portion 71 is rotatably provided in the base 34 about a rotation axis extending in the vertical direction. The rotation support portion 71 supports the recovery device 40, the supply device 50, and the joint device 60 such that the recovery device 40, the supply device 50, and the joint device 60 are disposed in 3 different directions as viewed from the rotation axis direction of the rotation support portion 71.
The rotation support portion 71 has a wheel (not shown). The wheel is a mahalanobis intermittent wheel which forms a mahalanobis intermittent mechanism. The replacement unit driving section 72 rotates the rotation support section 71. The replacement unit driving section 72 is a mahalanobis intermittent driver constituting a mahalanobis intermittent mechanism. The replacement unit driving section 72 is rotated by rotation driving of a motor (not shown). The moving device 70 is configured to rotate the rotation support portion 71 by driving the replacement unit driving portion 72.
The moving device 70 stops the rotation support portion 71 at 7 places. The moving device 70 stops the rotation support portion 71 at: the recovery device 40 recovers the position of the yarn supplying bobbin B1 from the first bobbin 24 a; the recovery device 40 recovers the position of the yarn supplying bobbin B1 from the second bobbin 24B; the supply device 50 supplies the position of the yarn package P1 to the first bobbin 24 a; the supply device 50 supplies the position of the yarn feed package P1 to the second bobbin 24 b; the joint device 60 performs the joint position; the feeding device 50 obtains the position of the yarn package P1 from the holding unit 32; and the recovery device 40 supplies the position of the yarn supplying bobbin B1 to the holding unit 32.
Specifically, as shown in fig. 15A, the moving device 70 stops the rotation support portion 71 at a first stop position SP1 at which the recovery device 40 is disposed opposite to the first bobbin 24 a. As shown in fig. 15B, the moving device 70 stops the rotation support portion 71 at a second stop position SP2 where the recovery device 40 is disposed opposite to the second bobbin 24B. As shown in fig. 16A, the moving device 70 stops the rotation support portion 71 at a third stop position SP3 at which the supply device 50 is disposed opposite to the first bobbin 24 a.
As shown in fig. 16B, the moving device 70 stops the rotation support portion 71 at a fourth stop position SP4 where the supply device 50 is disposed opposite to the second bobbin 24B. As shown in fig. 17A, the moving device 70 stops the rotation support portion 71 at a fifth stop position SP5 where the joint device 60 is disposed opposite to the first bobbin 24a and the second bobbin 24 b. As shown in fig. 17B, the moving device 70 stops the rotation support portion 71 at a sixth stop position SP6 where the supply device 50 is disposed opposite to the package support portion 32B of the holding unit 32. As shown in fig. 17C, the moving device 70 stops the rotation support portion 71 at a seventh stop position SP7 where the recovery device 40 is disposed opposite to the package support portion 32b of the holding unit 32.
Next, the operation of the package replacement apparatus 7 will be described.
When the yarn feeding package P1 held by the holding unit 32 is used up, the package replacement device 7 travels to the package replenishment device 6. When the package changing device 7 is positioned before the package replenishment device 6, the holding unit 32 rotates the package supporting section 32b. Specifically, the holding unit 32 operates the driving unit 32c to position the package support unit 32b at the replenishment position (see fig. 8A). The package replenishment device 6 transfers the yarn package P1 to the holding unit 32 by the transfer device. Thereby, the yarn feeding package P1 is supplied (replenished) to the package support portion 32b of the holding unit 32. When the collected yarn supply bobbin B1 is held in the holding unit 32, the collected yarn supply bobbin B1 is transferred to the package replenishment device 6, and then the yarn supply package P1 is supplied to the holding unit 32.
The package replacement operation will be described with respect to the replacement operation of the yarn feed package P1 by the package replacement device 7. In the following description, a mode of attaching a new yarn feed package P1 to the first bobbin 24a will be described as an example. The yarn feeding package P1 determines whether replacement is necessary based on a detection result of a sensor (not shown) for detecting the remaining amount of the yarn Y in the yarn feeding package P1.
When the package replacement apparatus 7 runs to the creel 20 where the replacement of the yarn feed package P1 is required, the replacement unit 33 is moved to a predetermined height position of the bobbin 24. The rotating device 35 of the package replacing device 7 operates the first driving mechanism 36 to rotate the first bobbin 24a, and the first bobbin 24a is located at the replacing position.
The moving device 70 stops the rotation support portion 71 at a first stop position SP1 (see fig. 15A) and positions the recovery device 40 at the working position. Specifically, the moving device 70 drives the replacement unit driving unit 72 to rotate the rotation support unit 71. Next, the recovery device 40 recovers the yarn supply bobbin B1 from the first bobbin 24 a. The recovery device 40 recovers the yarn supplying bobbin B1 by the first supporting mechanism 41.
Next, the moving device 70 stops the rotation support portion 71 at a third stop position SP3 (see fig. 16A) to position the supply device 50 at the working position. Next, the supply device 50 mounts the yarn package P1 to the first bobbin 24a by the second support mechanism 51. When the yarn package P1 is mounted on the first bobbin 24a, the rotating device 35 operates the first driving mechanism 36 to rotate the first bobbin 24a and to position the first bobbin 24a at the feed position.
Next, the moving device 70 stops the rotation support portion 71 at a fifth stop position SP5 (see fig. 17A) to position the joint device 60 at the working position. Next, the yarn splicing device 60 captures the first yarn end Y1 from the splicer 10 of the yarn feed package P1 supported by the first bobbin 24a and captures the second yarn end Y2 from the splicer 10 of the yarn feed package P1 supported by the second bobbin 24b by the capturing guide mechanism 61. At this time, the joint device 60 operates the first bobbin 24a by the first rotating mechanism 62, and operates the second bobbin 24b by the second rotating mechanism 63. The yarn splicing device 60 splices the captured first yarn end Y1 and second yarn end Y2. With this, the replacement of the yarn feeding package P1 is completed.
In addition, the yarn joining device 60 preferably rotates the yarn feed package P1 by operating the first bobbin 24a by the first rotating mechanism 62 and operating the second bobbin 24b by the second rotating mechanism 63 after the yarn joining of the first yarn end Y1 and the second yarn end Y2 is completed, and positions the yarn feed package P1 at a predetermined position. The predetermined position is set appropriately according to the inner shape of the bobbin cap BC mounted on the yarn feeding package P1. Depending on the shape of the tube cap BC, when the yarn supply package P1 is rotated, the first package support member 41B of the recovery device 40 and the second package support member 51B of the supply device 50 may be in contact with the tube cap BC when the first package support member 41B or the second package support member 51B is inserted into the yarn supply tube B1. Accordingly, by rotating the yarn feed package P1 to a predetermined position according to the inner shape of the tube cap BC, the contact between the tube cap BC and the first package support member 41b or the second package support member 51b can be avoided. Further, the installation position of the bobbin cap BC corresponds to the installation position of the adaptor 10. Therefore, by detecting the position of the adaptor 10, the position (orientation) of the cartridge cap BC can be grasped.
As described above, the package replacement apparatus 7 according to the present embodiment includes the moving device 70, and the moving device 70 moves the collecting device 40, the supplying device 50, and the joint device 60 to the working positions where the work is performed on the bobbin 24. The moving device 70 rotates the collecting device 40, the supplying device 50, and the joint device 60 about a rotation axis extending in the vertical direction, thereby positioning each device at the working position. In this way, in the package replacement apparatus 7, each device can be positioned at the work position even if the position of each device is moved without traveling the traveling carriage 30. Thus, in the package replacement apparatus 7, the work efficiency can be improved for replacement of the yarn feed package P1.
The package replacement apparatus 7 according to the present embodiment includes a holding unit 32 that holds a plurality of yarn packages P1. The moving device 70 positions the collecting device 40 or the supplying device 50 at a work position for performing work on the holding unit 32. The supply device 50 located at the working position obtains the yarn package P1 from the holding unit 32. In this configuration, since the yarn package P1 is held by the holding unit 32, the yarn package P1 can be obtained from the holding unit 32. Therefore, in the package replacement device 7, it is not necessary to take the yarn package P1 to the storage position every time the yarn package P1 is replaced. The recovery device 40 located at the working position transfers the recovered yarn supply bobbin B1 to the holding unit 32. Therefore, in the package replacement apparatus 7, the recovered yarn supply bobbin B1 does not need to be returned to the storage position every time it is replaced. Thus, in the package replacement apparatus 7, the work efficiency can be improved for replacement of the yarn feed package P1.
The bobbin 24 according to the present embodiment includes a rotation mechanism 25c for rotating the yarn package P1. The joint device 60 has a first rotation mechanism 62 and a second rotation mechanism 63 that drive the rotation mechanism 25c of the bobbin 24. In this configuration, when the yarn Y is pulled out from the yarn feed package P1 by the yarn splicing device 60, the yarn feed package P1 supported by the bobbin 24 can be rotated. Accordingly, when the yarn Y is pulled out by catching the yarn Y in the yarn feed package P1 by the yarn splicing device 60, excessive tension can be prevented from being applied to the yarn Y. In this way, the package replacement apparatus 7 can suppress yarn breakage during the yarn splicing operation. As a result, the package replacement device 7 can improve the work efficiency for replacing the yarn feed package P1.
In the package replacement apparatus 7 according to the present embodiment, the yarn joining device 60 joins the first yarn end Y1 of one yarn feeding package P1 and the second yarn end Y2 of the other yarn feeding package P1 after the yarn feeding package P1 is attached to the bobbin 24 by the supply device 50. For example, in the structure in which the yarn feed package P1 is mounted on the bobbin 24 after the splicing operation is performed, tension or the like is applied to the yarn Y during the mounting operation of the yarn feed package P1, and there is a concern that the entangled yarn Y is loosened. In this case, the replacement of the yarn feeding package P1 ends with failure, and the work must be performed again. In the package replacement device 7, after the yarn feed package P1 is attached to the bobbin 24 by the supply device 50, the splicing device 60 performs splicing. Therefore, in the package replacement apparatus 7, the yarn Y wound at the time of the mounting operation of the yarn feed package P1 can be prevented from being loosened. As a result, the package replacement device 7 can improve the work efficiency for replacing the yarn feed package P1.
The embodiments of the present invention have been described above, but the present invention is not necessarily limited to the above embodiments, and various modifications can be made without departing from the gist thereof.
In the above embodiment, the false twist processing system 1 including the false twist processing machine 2 as a textile machine is described as an example. However, the textile machine is not limited to the false twisting machine, and may be another textile machine.
In the above embodiment, the case where the yarn feed package support portion 25 of the bobbin 24 has the package support members 25a and 25b has been described as an example. However, the yarn feed package support portion may have one or more (3 or more) package support members.
In the above embodiment, the description has been made taking, as an example, a case where the bobbin 24 has the rotation mechanism 25c for rotating the package support members 25a, 25 b. However, the bobbin 24 may not have the rotation mechanism 25c. That is, the bobbin 24 may not rotate the yarn package P1.
In the above embodiment, the following modes are described as an example: the first wheel 25j of the rotating mechanism 25c of the bobbin 24 is a mahalanobis intermittent wheel, the first joint driver 62a and the second joint driver 63a of the first rotating mechanism 62 and the second rotating mechanism 63 of the joint device 60 are mahalanobis intermittent drivers, and the package support members 25a and 25b are rotated by the mahalanobis intermittent mechanism. However, the package support members 25a and 25b may be configured to rotate by other means (for example, a mechanism using pulleys and belts).
In the above embodiment, the description has been given of the case where the first rotation mechanism 62 and the second rotation mechanism 63 of the joint device 60 operate the rotation mechanism 25c of the bobbin 24 to rotate the package support members 25a and 25b, as an example. However, the joint device 60 may not have the first rotation mechanism 62 and the second rotation mechanism 63. In this case, the rotating mechanism 25c of the bobbin 24 may have a driving unit (motor, etc.).
In the above embodiment, the case where the recovery device 40 has the first support mechanism 41 and the first recovery driving mechanism 42 is described as an example. However, the structure of the recovery device 40 is not limited to this, and any structure may be used as long as the yarn supplying bobbin B1 can be recovered from the bobbin 24. The embodiment in which the supply device 50 includes the second support mechanism 51 and the second supply driving mechanism 52 is described as an example. However, the configuration of the supply device 50 is not limited to this, and any configuration is possible as long as the yarn feed package P1 can be attached to the bobbin 24.
In the above embodiment, the description has been made taking, as an example, a case where the first driving mechanism 36 of the turning device 35 has the first turning driver 36a and the first turning arm portion 36 b. However, the configuration of the first drive mechanism 36 is not limited to this, and any mechanism may be used as long as it can rotate the bobbin 24. The same applies to the second drive mechanism 37.
In the above embodiment, the description has been made taking, as an example, a case where the catch guide mechanism 61 of the joint device 60 has the suction portion 61a and the joint arm portion 61 b. However, the structure of the catch guide mechanism 61 is not limited to this, and any mechanism may be used as long as the yarn Y of the yarn feed package P1 is caught and guided to the splicer 66.
In the above embodiment, the description has been made taking, as an example, a case where the first rotation mechanism 62 of the joint device 60 has the first joint driver 62a, the first motor 62b, and the first joint arm portion 62 c. However, the first rotation mechanism 62 may be any mechanism capable of rotating the rotation mechanism 25c of the bobbin 24. The same applies to the second rotation mechanism 63.
In the above embodiment, the following modes are described as an example: the rotation support portion 71 of the moving device 70 has a geneva wheel, and the replacement unit driving portion 72 is a geneva driver, and rotates the rotation support portion 71 by a geneva mechanism. However, the rotation support portion 71 may be configured to rotate by another mechanism.
In the above embodiment, the manner in which the moving device 70 stops the rotation support portion 71 at 7 places has been described as an example. However, the moving device 70 may stop the rotation support portion 71 at 7 or more positions.
Claims (4)
1. A package replacement device for attaching a yarn supply package, which is formed by winding synthetic fiber yarn made of synthetic fiber around a yarn supply bobbin, to a bobbin provided on a creel arranged in one direction, the package replacement device comprising:
a recovery device for recovering the yarn supplying bobbin from the bobbin;
a supply device for mounting the yarn supply package to the bobbin;
a yarn joining device for joining the yarn of the yarn feed package mounted on the feeder device and the yarn of the yarn feed package held by the other bobbin;
a moving device configured with the recovery device, the supply device, and the joint device, and configured to move the recovery device, the supply device, and the joint device to work positions for performing work on the bobbin, respectively; and
a traveling unit for moving the base for supporting the moving device along the arrangement direction of the creel,
the mobile device comprises:
a rotation support unit which supports the recovery device, the supply device, and the joint device and is provided so as to be rotatable about a rotation axis; and
and a replacement unit driving unit for driving the rotation supporting unit in rotation.
2. The package replacement apparatus according to claim 1, wherein,
comprises a holding device for holding a plurality of yarn packages,
the moving device makes the supplying device be positioned at the working position for working the holding device,
the supply device obtains the yarn feed package from the holding device.
3. The package replacement apparatus according to claim 1 or 2, wherein,
the bobbin includes a rotation mechanism for rotating the yarn supply package,
the joint device has an operating mechanism for driving the rotating mechanism of the shuttle core.
4. The package replacement apparatus according to any one of claim 1 to 3, wherein,
after the yarn feeding package is mounted on the bobbin by the feeding device, the yarn splicing device captures and splices a first yarn end of one yarn feeding package and a second yarn end of the other yarn feeding package.
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JP2019-140199 | 2019-07-30 | ||
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JP (1) | JP7426307B2 (en) |
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CN113005623B (en) * | 2021-02-21 | 2022-10-04 | 福建泳力泰针织机械有限公司 | Computer jacquard circular weft knitting machine and plating jacquard process thereof |
JP2022137785A (en) * | 2021-03-09 | 2022-09-22 | Tmtマシナリー株式会社 | Yarn feeding package mounting system |
WO2024121694A1 (en) * | 2022-12-07 | 2024-06-13 | Irico Gualchierani Handling S.R.L. | Manipulator robot for the movement of yarn bobbins for texturing machines |
JP2024086135A (en) * | 2022-12-16 | 2024-06-27 | Tmtマシナリー株式会社 | Creel robot and system |
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JP7426307B2 (en) | 2024-02-01 |
CN112299147A (en) | 2021-02-02 |
EP3771676A1 (en) | 2021-02-03 |
JP2021024737A (en) | 2021-02-22 |
EP3771676B1 (en) | 2022-09-07 |
TWI792026B (en) | 2023-02-11 |
TW202104055A (en) | 2021-02-01 |
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