CN112298728A - Method and system for manufacturing full-opening easy-open-end trapezoidal can - Google Patents
Method and system for manufacturing full-opening easy-open-end trapezoidal can Download PDFInfo
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- CN112298728A CN112298728A CN202011149768.7A CN202011149768A CN112298728A CN 112298728 A CN112298728 A CN 112298728A CN 202011149768 A CN202011149768 A CN 202011149768A CN 112298728 A CN112298728 A CN 112298728A
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- trapezoidal
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D1/00—Containers having bodies formed in one piece, e.g. by casting metallic material, by moulding plastics, by blowing vitreous material, by throwing ceramic material, by moulding pulped fibrous material, by deep-drawing operations performed on sheet material
- B65D1/10—Jars, e.g. for preserving foodstuffs
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- Food Science & Technology (AREA)
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Abstract
The application discloses a method and a system for manufacturing a full-opening easy-open-end trapezoidal can, wherein the method comprises the following steps: s1, cutting the plate into plates with preset sizes, curling the plates and welding the plates into a circular tank body; s2, coating and drying the circular can body weld seam; s3, expanding and tapering the round can body to form a conical can with a large upper part and a small lower part; s4, expanding the conical can into a trapezoidal can by using a square expansion die; s5, expanding the diameter of the upper opening of the trapezoidal can, flanging and trimming; s6, the upper opening of the trapezoidal can is sealed with the full-opening easy-open cover to form the full-opening easy-open-cover trapezoidal can. This application is through the mode with trapezoidal jar and the combination of full open-ended easy-open end for the content of the jar body is opened and is poured, and is convenient more and safe, can be with the complete pouring of content when pouring simultaneously.
Description
Technical Field
The application relates to the technical field of automatic processing, in particular to a method and a system for manufacturing a full-opening easy-open-end trapezoidal can.
Background
At present, the common easy-open-end lunch meat metal can is a rectangular can, and the sizes of the upper end and the lower end of the can body are consistent, so that the contents can be poured out difficultly, and even the whole contents can not be completely poured out.
The existing trapezoidal cans are opened by opening a key, so that the trapezoidal cans are inconvenient and dangerous to open, and the integrity of contents can be damaged in the opening process. The trapezoidal tank is formed by directly blanking and welding the tank body material according to the fan shape in a blanking mode of a punch press, the process cannot be automated, and the production benefit is low.
Therefore, it is an urgent need to provide a convenient and safe method for manufacturing a can body that can completely pour out the contents.
Disclosure of Invention
The application provides a method and a system for manufacturing a full-opening easy-open-end trapezoidal can, and provides a convenient and safe method for manufacturing a trapezoidal can, and the contents can be completely poured out.
In view of the above, the present application provides, in a first aspect, a method for manufacturing a full-opening easy-open-end trapezoidal can, the method comprising:
s1, cutting the plate into plates with preset sizes, and curling and welding the plates into a circular tank body;
s2, coating and drying the round can body;
s3, forming the round can body by expanding cone to form a conical can with a large upper part and a small lower part;
s4, expanding the conical can into a trapezoidal can by using a square expansion die;
s5, expanding the diameter of the upper opening of the trapezoidal can, flanging and trimming;
and S6, sealing the upper opening of the trapezoidal can with the full-opening easy-open end to form the trapezoidal can with the full-opening easy-open end.
Optionally, after the step S4, the step S5 is preceded by:
and pressing vertical reinforcing ribs on the long side of the trapezoidal tank.
Optionally, the step S1 specifically includes:
s11, cutting the plate into plates with preset sizes through a plate cutting machine;
and S12, curling the plate into a circle by a rounding machine and welding the plate into a circular can body by a seam welder.
Optionally, the step S2 specifically includes:
s21, coating the coating vacant space inside the round can body by powder;
s22, coating the outside of the round can body with liquid to form a coating space;
and S23, curing the coating part of the round can body by using a dryer.
Optionally, the step S5 specifically includes:
s51, expanding the upper opening of the trapezoidal tank to form an opening with larger steps through an expanding device;
s52, flanging the trapezoidal tank after diameter expansion up and down;
and S53, trimming the upper folded edge of the flanged trapezoidal tank to a preset size.
This application second aspect provides a system for making full-opening easy-open end trapezoidal can, the system includes:
the device comprises a plate cutting machine, a rounding machine, a seam welding machine, a coating supplementing machine, a dryer, an expansion cone device, an expansion square device, an expanding device, a flanging device, a trimming device and a sealing device which are sequentially connected through a conveying belt.
Optionally, the method further comprises:
the seam measuring device is arranged between the expansion cone device and the expanded square device;
the seam measuring device is used for fixing the welding seam of the conical tank to a preset position.
Optionally, the method further comprises:
the printing body device is arranged between the square expanding device and the diameter expanding device;
the body printing device is used for pressing vertical reinforcing ribs on the long side of the trapezoidal tank.
Optionally, the aftercoater comprises a powder aftercoater and a liquid aftercoater.
According to the technical scheme, the embodiment of the application has the following advantages:
the application provides a method for manufacturing a full-opening easy-open-end trapezoidal can, which comprises the following steps: s1, cutting the plate into plates with preset sizes, and curling and welding the plates into a circular tank body; s2, coating and drying the round can body; s3, forming the round can body by expanding cone to form a conical can with a large upper part and a small lower part; s4, expanding the conical can into a trapezoidal can by using a square expansion die; s5, expanding the diameter of the upper opening of the trapezoidal can, flanging and trimming; and S6, sealing the upper opening of the trapezoidal can with the full-opening easy-open end to form the trapezoidal can with the full-opening easy-open end. This application is through the mode with trapezoidal jar and the combination of full open-ended easy-open end for the content of the jar body is opened and is poured, and is convenient more and safe, can be with the complete pouring of content when pouring simultaneously.
Drawings
FIG. 1 is a flow chart of a method of making a full-opening easy-open end trapezoidal can of the present application;
FIG. 2 is a system diagram of a system for making a full-opening easy-open trapezoidal can according to the present application.
Detailed Description
In order to make the technical solutions of the present application better understood, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
The application designs a method and a system for manufacturing a full-opening easy-open-end trapezoidal can, and provides a convenient and safe method for manufacturing a trapezoidal can, and the contents can be completely poured out.
For easy understanding, please refer to fig. 1, fig. 1 is a flow chart of a method for manufacturing a trapezoidal can with a full-opening and easy-opening lid in an embodiment of the present application, as shown in fig. 1, specifically, the method includes:
101. cutting the plate into plates with preset sizes, curling the plates and welding the plates into a circular tank body;
the sheet material is cut into the sheet material with the preset size and the coating gaps at two sides by the sheet material cutting machine, the sheet material is rolled into a circle by the circle forming machine, and the circular can body is welded by the seam welding machine.
102. Coating and drying the round can body;
the coating and leaving space inside the round can body is coated by a powder coating machine, the coating and leaving space outside the round can body is coated by a liquid coating machine, and finally the inner and outer coating parts are cured by a dryer to prevent the coating and leaving space of the can body from rusting.
103. Forming a round can body by expanding a cone to form a conical can with a large upper part and a small lower part;
it should be noted that the circular can body is expanded into a conical can with a large upper part and a small lower part by an expanding cone forming die.
104. The weld of the conical can is fixed to a preset position.
It should be noted that the weld joint is fixed at a designated position by a seam measuring device, so that the weld joint is fixed at the short side of the final product.
105. Expanding the conical can into a trapezoidal can by using a square expansion die;
in the molding process, the upper end and the lower end of the long edge are not straight lines but are arc lines slightly arched upwards due to the shape characteristics of the trapezoidal tank.
106. Pressing a vertical reinforcing rib on the long side of the trapezoidal tank;
in order to increase the strength of the can body, several vertical reinforcing ribs are pressed on the long side of the trapezoidal can by the body printing device. The reinforcing ribs are arranged to achieve the strength required by the use of the can body by using thinner materials, so that the material cost is reduced.
107. Expanding the diameter of the upper opening of the trapezoidal tank, flanging and trimming;
in order to avoid the lid surface residue after the full-open lid scribed line is opened, the upper opening of the trapezoidal tank is expanded to form a step larger than the existing trapezoid, so that the whole content can be poured out after the easy-open lid matched with the full-open lid is opened.
And flanging the trapezoidal tank after expanding the diameter up and down by using a flanging device to meet the requirement of tank sealing.
The trapezoidal tank can generate an outward arched arc in the process of expanding the square, so that the size deviation of the flanged long and short edges after flanging is large, and the quality problem sometimes occurs during tank sealing, so that the upper flange needs to be corrected to a proper size through the trimming device, the problem of size fluctuation after tank sealing caused by size fluctuation of the upper flange during batch production is solved, and the requirement of long-term stable production of a production line is met.
108. The upper opening of the trapezoidal can is sealed with the full-opening easy-open cover to form the full-opening easy-open cover trapezoidal can.
It should be noted that the top opening of the trapezoidal can is sealed by the full-open easy-open lid by the can sealing machine, so as to form a trapezoidal can with the lower end not being sealed and the upper end being sealed with the full-open easy-open lid, and the bottom lid is sealed after the trapezoidal can is delivered to the food factory for filling.
The embodiment of the application provides a method for manufacturing a full-opening easy-open-end trapezoidal can, which comprises the following steps: s1, cutting the plate into plates with preset sizes, curling the plates and welding the plates into a circular tank body; s2, coating and drying the coating empty space of the round can body; s3, expanding and tapering the round can body to form a conical can with a large upper part and a small lower part; s4, expanding the conical can into a trapezoidal can by using a square expansion die; s5, expanding the diameter of the upper opening of the trapezoidal can, flanging and trimming; s6, the upper opening of the trapezoidal can is sealed with the full-opening easy-open cover to form the full-opening easy-open-cover trapezoidal can. This application is through the mode with trapezoidal jar and the combination of full open-ended easy-open end for the content of the jar body is opened and is poured, and is convenient more and safe, can be with the complete pouring of content when pouring simultaneously.
As shown in fig. 2, the present application further provides a system for manufacturing a full-opening easy-open-end trapezoidal can, the system comprising: the device comprises a plate cutting machine 201, a rounding machine 202, a seam welding machine 203, a coating supplementing machine 204, a dryer 205, an expansion cone device 206, an expansion device 207, an expanding device 208, a flanging device 209, an edge trimming device 210 and a cover sealing device 211 which are connected in sequence through a conveying belt.
Further, still include:
a seam measuring device 212 arranged between the expansion cone device 206 and the expanded square device 207;
the seam measuring device 212 is used to fix the seam of the conical can to a preset position.
Further, still include:
a stamp body device 213 provided between the expanding device 207 and the expanding device 208;
the stamp body 213 is used to press the vertical reinforcing bars on the long side of the trapezoidal can.
Further, the coating complement 204 includes a powder coating complement and a liquid coating complement.
The above embodiments are only used for illustrating the technical solutions of the present application, and not for limiting the same; although the present application has been described in detail with reference to the foregoing embodiments, it should be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions in the embodiments of the present application.
Claims (10)
1. A method for manufacturing a full-opening easy-open-end trapezoidal can is characterized by comprising the following steps:
s1, cutting the plate into plates with preset sizes, and curling and welding the plates into a circular tank body;
s2, coating and drying the circular can body weld seam;
s3, forming the round can body by expanding cone to form a conical can with a large upper part and a small lower part;
s4, expanding the conical can into a trapezoidal can by using a square expansion die;
s5, expanding the diameter of the upper opening of the trapezoidal can, flanging and trimming;
and S6, sealing the upper opening of the trapezoidal can with the full-opening easy-open end to form the trapezoidal can with the full-opening easy-open end.
2. The method of making a full opening easy open end trapezoidal can of claim 1, further comprising after step S3 and before step S4:
fixing the weld of the conical can to a preset position.
3. The method of making a full opening easy open end trapezoidal can of claim 1, further comprising after step S4 and before step S5:
and pressing vertical reinforcing ribs on the long side of the trapezoidal tank.
4. The method for making a trapezoidal can with full opening and easy opening as claimed in claim 1, wherein the step S1 specifically comprises:
s11, cutting the plate into plates with preset sizes through a plate cutting machine;
and S12, curling the plate into a circle by a rounding machine and welding the plate into a circular can body by a seam welder.
5. The method for making a trapezoidal can with full opening and easy opening as claimed in claim 1, wherein the step S2 specifically comprises:
s21, coating the coating vacant space inside the round can body by powder;
s22, coating the outside of the round can body with liquid to form a coating space;
and S23, curing the coating part of the round can body by using a dryer.
6. The method for making a trapezoidal can with full opening and easy opening as claimed in claim 1, wherein the step S5 specifically comprises:
s51, expanding the upper opening of the trapezoidal tank to form an opening with larger steps through an expanding device;
s52, flanging the trapezoidal tank after diameter expansion up and down;
and S53, trimming the upper folded edge of the flanged trapezoidal tank to a preset size.
7. A system for making a full-open easy-open end trapezoidal can, comprising:
the device comprises a plate cutting machine, a rounding machine, a seam welding machine, a coating supplementing machine, a dryer, an expansion cone device, an expansion square device, an expanding device, a flanging device, a trimming device and a sealing device which are sequentially connected through a conveying belt.
8. The system for making a full opening easy open end trapezoidal can of claim 7 further comprising:
the seam measuring device is arranged between the expansion cone device and the expanded square device;
the seam measuring device is used for fixing the welding seam of the conical tank to a preset position.
9. The system for making a full opening easy open end trapezoidal can of claim 7 further comprising:
the printing body device is arranged between the square expanding device and the diameter expanding device;
the body printing device is used for pressing vertical reinforcing ribs on the long side of the trapezoidal tank.
10. The system of claim 7 wherein said repairer comprises a powder repairer and a liquid repairer.
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CN202011149768.7A CN112298728A (en) | 2020-10-23 | 2020-10-23 | Method and system for manufacturing full-opening easy-open-end trapezoidal can |
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CN202011149768.7A CN112298728A (en) | 2020-10-23 | 2020-10-23 | Method and system for manufacturing full-opening easy-open-end trapezoidal can |
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CN2387042Y (en) * | 1999-07-22 | 2000-07-12 | 符日洪 | Environmental protection pop-top can |
CN1262980A (en) * | 1999-02-06 | 2000-08-16 | 周勋 | Production process of unconventional three-piece tin can |
CN2478949Y (en) * | 2001-04-11 | 2002-02-27 | 仲伟奎 | Split type double-ring easy-to-open anti-forging iron can |
CN101875411A (en) * | 2009-04-30 | 2010-11-03 | 北京奥瑞金新美制罐有限公司 | Three-piece metal food can |
CN109332522A (en) * | 2018-09-05 | 2019-02-15 | 广东韩江轻工机械有限公司 | A kind of rotation mouth tank manufacturing process and rotation mouth tank |
CN109821998A (en) * | 2019-02-22 | 2019-05-31 | 深圳市大满包装有限公司 | A kind of swollen type moulding process of abnormal shape metal can |
CN111571124A (en) * | 2020-05-06 | 2020-08-25 | 九江市永信制罐设备有限公司 | Flower basket barrel production process |
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2020
- 2020-10-23 CN CN202011149768.7A patent/CN112298728A/en active Pending
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5509251A (en) * | 1984-05-22 | 1996-04-23 | Highland Supply Corporation | Method of wrapping a floral grouping using a wrapper with a handle |
CN1262980A (en) * | 1999-02-06 | 2000-08-16 | 周勋 | Production process of unconventional three-piece tin can |
CN2387042Y (en) * | 1999-07-22 | 2000-07-12 | 符日洪 | Environmental protection pop-top can |
CN2478949Y (en) * | 2001-04-11 | 2002-02-27 | 仲伟奎 | Split type double-ring easy-to-open anti-forging iron can |
CN101875411A (en) * | 2009-04-30 | 2010-11-03 | 北京奥瑞金新美制罐有限公司 | Three-piece metal food can |
CN109332522A (en) * | 2018-09-05 | 2019-02-15 | 广东韩江轻工机械有限公司 | A kind of rotation mouth tank manufacturing process and rotation mouth tank |
CN109821998A (en) * | 2019-02-22 | 2019-05-31 | 深圳市大满包装有限公司 | A kind of swollen type moulding process of abnormal shape metal can |
CN111571124A (en) * | 2020-05-06 | 2020-08-25 | 九江市永信制罐设备有限公司 | Flower basket barrel production process |
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