CN112298714B - Automatic folding mechanism for producing mattress - Google Patents
Automatic folding mechanism for producing mattress Download PDFInfo
- Publication number
- CN112298714B CN112298714B CN202011186294.3A CN202011186294A CN112298714B CN 112298714 B CN112298714 B CN 112298714B CN 202011186294 A CN202011186294 A CN 202011186294A CN 112298714 B CN112298714 B CN 112298714B
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- motor
- plate
- mattress
- folding mechanism
- rod
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- 230000007246 mechanism Effects 0.000 title claims abstract description 65
- 230000007306 turnover Effects 0.000 claims abstract description 25
- 239000000428 dust Substances 0.000 abstract description 9
- 238000000034 method Methods 0.000 abstract description 2
- 230000001680 brushing effect Effects 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000009423 ventilation Methods 0.000 description 4
- 238000005273 aeration Methods 0.000 description 2
- 238000012536 packaging technology Methods 0.000 description 2
- 230000003796 beauty Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B63/00—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
- B65B63/04—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged for folding or winding articles, e.g. gloves or stockings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/04—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B55/00—Preserving, protecting or purifying packages or package contents in association with packaging
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mattresses And Other Support Structures For Chairs And Beds (AREA)
Abstract
The invention discloses an automatic folding mechanism for producing a mattress, which comprises a folding mechanism and a turnover mechanism, wherein the turnover mechanism is arranged on two sides of the folding mechanism, the turnover mechanism comprises a supporting seat, a fixing frame, a pushing plate and a turnover frame, and the folding mechanism comprises a first motor, a second motor and a third motor. The automatic folding mechanism for producing the mattress has the advantages of simple structure and ingenious design. The two ends of the mattress on the roll-over stand are lifted up by pulling the pushing plate through the first cylinder, and then the mattress is folded by the folding mechanism in the middle of the mattress which is pulled downwards through the air outlet pipe. And the brush board can also clean the mattress, brush the fine hair, then collect through collecting the box. The effectual mattress fifty percent discount that carries out, and clean the dust of mattress in the in-process of fifty percent discount, the crease that produces when can also handling the fifty percent discount has improved the pleasing to the eye degree after the mattress fifty percent discount, has improved product quality.
Description
Technical Field
The invention relates to the technical field of mattress processing equipment, in particular to an automatic folding mechanism for producing a mattress.
Background
In the production process of the mattress, the mattress needs to be folded in half, so that the space is reduced, and the transportation is convenient.
In the existing mattress production and packaging technology, a press is only used for compressing a mattress to complete the folding of the mattress, and then the mattress is rolled and packaged. The labor intensity of manual operation is high, the operation is time-consuming, the efficiency is low, and the enterprise requirements can not be met. And the mattress when folded in half can produce a large amount of dust, can float in the air, influences staff's operational environment. Meanwhile, when the mattress is folded in half, the crease at the folded position can appear, which affects the beauty of the mattress. Therefore, the existing mattress production and packaging technology influences the efficient production of enterprises.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention provides an automatic folding mechanism for producing a mattress.
The technical scheme of the invention is realized as follows:
an automatic folding mechanism for producing a mattress comprises a folding mechanism and a turnover mechanism, and is characterized in that the turnover mechanism is arranged on two sides of the folding mechanism, the turnover mechanism comprises a supporting seat, a fixing frame, a pushing plate and a turnover frame, the fixing frame is arranged on the supporting seat, one end of the turnover frame is arranged on the fixing frame, a roller is arranged in the middle of the turnover frame, a first air cylinder is arranged on the fixing frame, the pushing plate is arranged at the lower end of the turnover frame, the front end of the first air cylinder is hinged with the pushing plate, a first hinge rod and a second hinge rod are arranged between the fixing frame and the pushing plate, the first hinge rod and the second hinge rod are crossed and hinged through bolts, a first annular hole is arranged in the middle of the first hinge rod and the second hinge rod, a second annular hole is arranged on the fixing frame, and the rear ends of the first hinge rod and the second hinge rod are hinged in the second annular hole, the pushing plate is provided with a second air cylinder, the second air cylinder is provided with a fixed plate, and the fixed plate is provided with two squeezing rollers;
the fifty percent discount mechanism includes first motor, second motor and third motor, the lead screw has on the first motor, the fixed block has on the lead screw, the second motor is installed on the fixed block, the rotary rod has on the second motor, first screw thread portion and second screw thread portion have on the rotary rod, the movable plate has on first screw thread portion and the second screw thread portion, the third motor is installed on the movable plate, the locating lever still has on the fixed block, the movable plate is installed on the locating lever, the motor pole has on the third motor, the outlet duct has on the motor pole.
In the automatic folding mechanism for producing the mattress, the lower end of the turnover frame is provided with a limiting block, the middle of the limiting block is provided with a third annular hole, the pushing plate is provided with a limiting rod, and the limiting rod is arranged in the third annular hole.
In the automatic folding mechanism for producing the mattress, a convex part is arranged on the lower inner wall of the third annular hole.
In the automatic folding mechanism for producing the mattress, the middle of the two squeezing rollers is provided with the buffer plate, the middle of the buffer plate is provided with the positioning rod, the positioning rod is sleeved with the first spring, one end of the first spring is abutted against the buffer plate, and the other end of the first spring is abutted against the fixing plate.
In the automatic folding mechanism for producing the mattress, the buffer plate is provided with a brushing mechanism, the brushing mechanism comprises a brushing plate, a rotating motor and a shell, the shell is arranged on the buffer plate, the rotating motor is arranged at one end of the shell, the rotating motor is provided with a rotating shaft, the rotating shaft extends into the shell, the brushing plate is provided with a sliding part, two ends of the sliding part are provided with sliding rods, the sliding rods extend out of the shell, one end of each sliding rod is sleeved with a second spring, one end of each second spring abuts against the sliding part, and the other end of each second spring abuts against the inner wall of the shell.
In the automatic folding mechanism for producing the mattress, the sliding part is provided with a sliding block, the sliding block is provided with an inclined surface, the rotating shaft is provided with a rotating piece, and the rotating piece is arranged on the inclined surface.
In the automatic folding mechanism for producing the mattress, the buffer plate is also provided with a collecting box, the cross section of the collecting box is trapezoidal, the inclination angle of the opening of the collecting box is 30 degrees, and the collecting pipe is arranged in the collecting box.
In the automatic folding mechanism for producing the mattress, a fan heater is arranged on a third motor, a first vent plate and a second vent plate are arranged on a movable plate, an air passage is arranged between the first vent plate and the second vent plate, the fan heater is connected with the air passage through an air pipe, a gap is arranged in the middle of an air outlet pipe, the air passage is communicated with the gap, an air outlet hole is arranged on the air outlet pipe, and the gap is communicated with the air outlet hole.
In the automatic folding mechanism for producing the mattress, the thread directions of the first thread part and the second thread part are opposite.
The automatic folding mechanism for producing the mattress has the following beneficial effects: the automatic folding mechanism for producing the mattress has the advantages of simple structure and ingenious design. The two ends of the mattress on the roll-over stand are lifted up by pulling the pushing plate through the first cylinder, and then the mattress is folded by the folding mechanism in the middle of the mattress which is pulled downwards through the air outlet pipe. And the brush board can also clean the mattress, brush the fine hair, then collect through collecting the box. The effectual mattress fifty percent discount that carries out, and clean the dust of mattress in the in-process of fifty percent discount, the crease that produces when can also handling the fifty percent discount has improved the pleasing to the eye degree after the mattress fifty percent discount, has improved product quality.
Drawings
FIG. 1 is a schematic structural view of an automatic folding mechanism for producing a mattress according to the present invention;
FIG. 2 is a top view of FIG. 1;
FIG. 3 is a cross-sectional view taken along line A-A of FIG. 2;
FIG. 4 is a schematic view of a portion of the structure of FIG. 1;
FIG. 5 is a schematic structural view of the turnover mechanism in FIG. 4;
FIG. 6 is a schematic view of a portion of the structure of FIG. 5;
FIG. 7 is a schematic view of a portion of the structure of FIG. 6;
FIG. 8 is an exploded view of FIG. 7;
FIG. 9 is a partial enlarged view of FIG. 8 taken at point B;
FIG. 10 is a schematic structural view of the half-folding mechanism in FIG. 1;
FIG. 11 is a top view of FIG. 10;
FIG. 12 is a cross-sectional view taken at C-C of FIG. 11;
fig. 13 is a partial enlarged view of fig. 12 at D.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
As shown in figures 1 to 13, the automatic folding mechanism for producing the mattress comprises a folding mechanism 1 and a turnover mechanism 2, wherein the turnover mechanism 2 is arranged on two sides of the folding mechanism 1. The turnover mechanism 2 comprises a supporting seat 3, a fixed frame 4, a pushing plate 5 and a turnover frame 6. The mount 4 is installed on supporting seat 3, and the one end of roll-over stand 6 is installed on mount 4, and the centre of roll-over stand 6 has cylinder 7, has first cylinder 8 on the mount 4, and the lower extreme at roll-over stand 6 is installed to slurcam 5, and 8 front ends of first cylinder are articulated with slurcam 5.
The lower end of the roll-over stand 6 is provided with a limiting block 9, the middle of the limiting block 9 is provided with a third annular hole 10, the pushing plate 5 is provided with a limiting rod 11, and the limiting rod 11 is arranged in the third annular hole 10. The third annular hole 10 has a boss 12 on its lower inner wall. The boss 12 is used for limiting the limit rod 11.
A first hinge rod 13 and a second hinge rod 14 are arranged between the fixed frame 4 and the pushing plate 5, the first hinge rod 13 and the second hinge rod 14 are hinged in a crossed mode through bolts 15, a first annular hole 16 is formed in the middle of the first hinge rod 13 and the second hinge rod 14, a second annular hole 17 is formed in the fixed frame 4, and the rear ends of the first hinge rod 13 and the second hinge rod 14 are hinged in the second annular hole 17.
The first air cylinder 8 pulls the push plate 5, then the rear ends of the first hinge rod 13 and the second hinge rod 14 move in the second annular hole 17, the limiting rod 11 of the push plate 5 moves in the third annular hole 10, the push plate 5 is pulled, the limiting rod 11 changes position in the third annular hole 10, then the end far away from the first air cylinder 8 can be made to descend, and then the two ends of the mattress can be lifted.
The pushing plate 5 is provided with a second air cylinder 18, the second air cylinder 18 is provided with a fixed plate 19, and the fixed plate 19 is provided with two squeezing rollers 20;
the middle of the two squeezing rollers 20 is provided with a buffer plate 21, the middle of the buffer plate 21 is provided with a positioning rod 22, the positioning rod 22 is sleeved with a first spring 23, one end of the first spring 23 is abutted against the buffer plate 21, and the other end of the first spring 23 is abutted against the fixed plate 19. The buffer plate 21 is matched with the first spring 23 to effectively protect the mattress, so that the mattress is not crushed when the second air cylinder 18 pushes.
The buffer plate 21 is provided with a brushing mechanism 24, and the brushing mechanism 24 is used for brushing off fluff and dust on the surface of the mattress. The brush mechanism 24 includes a brush plate 25, a rotary motor 26, and a housing 27. The housing 27 is mounted on the buffer board 21, the rotating electrical machine 26 is mounted at one end of the housing 27, the rotating electrical machine 26 is provided with a rotating shaft 28, the rotating shaft 28 extends to the inside of the housing 27, the brush board 25 is provided with a sliding part 29, two ends of the sliding part 29 are provided with sliding rods 30, the sliding rods 30 extend to the outside of the housing 27, the sliding rod 30 at one end is sleeved with a second spring 31, one end of the second spring 31 is abutted against the sliding part 29, and the other end of the second spring 31 is abutted against the inner wall of the housing 27.
The sliding part 29 is provided with a sliding block 32, the sliding block 32 is provided with an inclined surface 33, the rotating shaft 28 is provided with a rotating piece 34, and the rotating piece 34 is arranged on the inclined surface 33. When the rotating motor 26 is rotated, the rotating shaft 28 rotates the rotating member 34, and then the rotating member 34 slides on the inclined surface 33 to push the sliding block 32, and the second spring 31 is compressed, so that the brush plate 25 is cleaned against the mattress. The rotating motor 26 rotates so that the brush moves back and forth for cleaning.
The buffer plate 21 is also provided with a collection box 35, and the collection box 35 is provided at the lower end of the brush plate 25 for collecting fluff and dust. The cross section of the collecting box 35 is trapezoidal, the inclined angle of the opening of the collecting box 35 is 30 degrees, a collecting pipe 36 is arranged in the collecting box 35, the collecting pipe 36 is connected with a dust collector (not shown in the figure), and the dust collector sucks and collects fluff and dust.
The folding mechanism 1 comprises a first motor 37, a second motor 38 and a third motor 39, wherein the first motor 37 is provided with a screw rod 40, the screw rod 40 is provided with a fixed block 41, the second motor 38 is installed on the fixed block 41, the second motor 38 is provided with a rotating rod 42, the rotating rod 42 is provided with a first threaded part 43 and a second threaded part 44, and the thread directions of the first threaded part 43 and the second threaded part 44 are opposite. The first screw portion 43 and the second screw portion 44 are provided with a moving plate 45, the third motor 39 is mounted on the moving plate 45, the fixed block 41 is further provided with a positioning rod 46, the moving plate 45 is mounted on the positioning rod 46, the third motor 39 is provided with a motor rod 47, and the motor rod 47 is provided with an air outlet pipe 48. The second motor 38 rotates to rotate the rotating rod 42, so that the moving plates 45 can move toward or away from each other.
The third motor 39 is provided with a warm air blower 49, the moving plate 45 is provided with a first ventilation plate 50 and a second ventilation plate 51, an air passage 52 is arranged between the first ventilation plate 50 and the second ventilation plate 51, the warm air blower 49 is connected with the air passage 52 through an air pipe 53, the middle of the air outlet pipe 48 is provided with a gap 54, the air passage 52 is communicated with the gap 54, the air outlet pipe 48 is provided with an air outlet hole 55, and the gap 54 is communicated with the air outlet hole 55. The fan heater 49 is started to blow hot air against the air outlet pipe 48, the third motor 39 rotates to blow the hot air against the folded part, and the air outlet pipe 48 rotates simultaneously to smooth the crease. The first aeration plate 50 and the second aeration plate 51 are not rotated together with the motor lever 47 but fixed to the moving plate 45.
After the turnover mechanism 5 turns over the mattress, the first motor 37 rotates to lift the second motor 38, then the second motor 37 rotates to push the moving plate 45, the air outlet pipe 48 is placed on the mattress, the third motor 39 and the heater 49 are started, and then the first motor 37 moves downwards to fold the mattress. The brush mechanism 24 brushes the brush and the cleaner cleans the dust.
The present invention is not limited to the above preferred embodiments, and any modifications, equivalent replacements, and improvements made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (9)
1. An automatic folding mechanism for producing a mattress comprises a folding mechanism and a turnover mechanism, and is characterized in that the turnover mechanism is arranged on two sides of the folding mechanism, the turnover mechanism comprises a supporting seat, a fixing frame, a pushing plate and a turnover frame, the fixing frame is arranged on the supporting seat, one end of the turnover frame is arranged on the fixing frame, a roller is arranged in the middle of the turnover frame, a first air cylinder is arranged on the fixing frame, the pushing plate is arranged at the lower end of the turnover frame, the front end of the first air cylinder is hinged with the pushing plate, a first hinge rod and a second hinge rod are arranged between the fixing frame and the pushing plate, the first hinge rod and the second hinge rod are crossed and hinged through bolts, a first annular hole is arranged in the middle of the first hinge rod and the second hinge rod, a second annular hole is arranged on the fixing frame, and the rear ends of the first hinge rod and the second hinge rod are hinged in the second annular hole, the pushing plate is provided with a second air cylinder, the second air cylinder is provided with a fixed plate, and the fixed plate is provided with two squeezing rollers;
the fifty percent discount mechanism includes first motor, second motor and third motor, the lead screw has on the first motor, the fixed block has on the lead screw, the second motor is installed on the fixed block, the rotary rod has on the second motor, first screw thread portion and second screw thread portion have on the rotary rod, the movable plate has on first screw thread portion and the second screw thread portion, the third motor is installed on the movable plate, the locating lever still has on the fixed block, the movable plate is installed on the locating lever, the motor pole has on the third motor, the outlet duct has on the motor pole.
2. The automatic folding mechanism for producing mattresses according to claim 1, wherein the lower end of the roll-over stand has a stopper, the stopper has a third annular hole in the middle, the push plate has a stopper rod thereon, and the stopper rod is installed in the third annular hole.
3. The automatic fold mechanism for producing a mattress of claim 2 wherein the third annular aperture has a raised portion on a lower inner wall thereof.
4. The automatic folding mechanism for producing mattresses according to claim 1, wherein a buffer plate is provided in the middle of the two squeeze rollers, a positioning rod is provided in the middle of the buffer plate, the positioning rod is sleeved with a first spring, one end of the first spring abuts against the buffer plate, and the other end of the first spring abuts against the fixing plate.
5. The automatic folding mechanism for producing mattresses according to claim 4, wherein the buffer board has a brush mechanism thereon, the brush mechanism includes a brush board, a rotating motor and a housing, the housing is mounted on the buffer board, the rotating motor is mounted at one end of the housing, the rotating motor has a rotating shaft thereon, the rotating shaft extends to the inside of the housing, the brush board has a sliding portion, the sliding portion has sliding rods at both ends thereof, the sliding rods extend to the outside of the housing, wherein the sliding rod at one end is sleeved with a second spring, one end of the second spring abuts against the sliding portion, and the other end of the second spring abuts against the inner wall of the housing.
6. The automatic folding mechanism for producing mattresses according to claim 5, wherein the sliding portion has a sliding block thereon, the sliding block having a slope thereon, and the rotating shaft has a rotating member thereon, the rotating member being disposed on the slope.
7. The automatic folding mechanism for producing mattresses according to claim 4, wherein the buffer plate is further provided with a collection box, the cross section of the collection box is trapezoidal, the opening of the collection box is inclined at an angle of 30 degrees, and the collection box is provided with a collection pipe therein.
8. The automatic folding mechanism for producing the mattress according to claim 1, wherein the third motor is provided with a fan heater, the moving plate is provided with a first ventilating plate and a second ventilating plate, an air passage is arranged between the first ventilating plate and the second ventilating plate, the fan heater is connected with the air passage through an air pipe, a gap is arranged in the middle of the air outlet pipe, the air passage is communicated with the gap, the air outlet pipe is provided with an air outlet hole, and the gap is communicated with the air outlet hole.
9. The automatic doubling mechanism for producing mattresses according to claim 1, wherein the first and second threaded portions are threaded in opposite directions.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011186294.3A CN112298714B (en) | 2020-10-29 | 2020-10-29 | Automatic folding mechanism for producing mattress |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011186294.3A CN112298714B (en) | 2020-10-29 | 2020-10-29 | Automatic folding mechanism for producing mattress |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN112298714A CN112298714A (en) | 2021-02-02 |
| CN112298714B true CN112298714B (en) | 2022-02-08 |
Family
ID=74332246
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011186294.3A Active CN112298714B (en) | 2020-10-29 | 2020-10-29 | Automatic folding mechanism for producing mattress |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112298714B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115092484B (en) * | 2022-04-22 | 2024-07-19 | 广东云蝶园内衣科技有限公司 | Butt stacking device |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE602005016792D1 (en) * | 2005-07-08 | 2009-11-05 | Hilding Anders Internat Ab | Apparatus and method for packaging mattresses |
| CN102887355A (en) * | 2011-07-21 | 2013-01-23 | 佛山市顺德区友力帮机械有限公司 | Production workbench for mattress |
| CN108584038A (en) * | 2018-06-20 | 2018-09-28 | 台山市宏盛自动化机械有限公司 | A kind of automatic doubling-up device of mattress |
| CN110053837B (en) * | 2019-04-15 | 2020-09-08 | 广州市联柔机械设备有限公司 | Cushion conveying device and method and cushion rolling and packaging equipment and method |
| DE202019103434U1 (en) * | 2019-06-19 | 2019-07-08 | Megaflex Schaumstoff Gmbh | In a packaging disposed rectangular foam mattress |
| CN210364693U (en) * | 2019-08-26 | 2020-04-21 | 台山市宏盛自动化机械有限公司 | Integrated mattress folding device |
-
2020
- 2020-10-29 CN CN202011186294.3A patent/CN112298714B/en active Active
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| Publication number | Publication date |
|---|---|
| CN112298714A (en) | 2021-02-02 |
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| EE01 | Entry into force of recordation of patent licensing contract |
Application publication date: 20210202 Assignee: Ruichang diligence Industry Co.,Ltd. Assignor: Ruichang Xinghai Prince Furniture Co.,Ltd. Contract record no.: X2022980021694 Denomination of invention: Automatic folding mechanism for mattress production Granted publication date: 20220208 License type: Common License Record date: 20221124 |
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