CN112298638A - A filling device for jelly production - Google Patents
A filling device for jelly production Download PDFInfo
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- CN112298638A CN112298638A CN202011132419.4A CN202011132419A CN112298638A CN 112298638 A CN112298638 A CN 112298638A CN 202011132419 A CN202011132419 A CN 202011132419A CN 112298638 A CN112298638 A CN 112298638A
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- Prior art keywords
- jelly
- filling
- hot water
- motor
- pipe
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B3/00—Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B3/04—Methods of, or means for, filling the material into the containers or receptacles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B63/00—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
- B65B63/08—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged for heating or cooling articles or materials to facilitate packaging
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Basic Packing Technique (AREA)
- Jellies, Jams, And Syrups (AREA)
Abstract
The invention discloses a filling device for jelly production, which comprises a supporting plate, wherein auxiliary supporting legs are fixedly arranged on the lower surface of the supporting plate, a strip-shaped groove is formed in the upper surface of the supporting plate, a conveying belt is arranged on the inner wall of the strip-shaped groove through a rolling shaft, a supporting frame is fixedly arranged on the upper surface of the supporting plate, a mounting hole is formed in the upper surface of the supporting frame, a filling barrel is fixedly arranged on the inner wall of the mounting hole, a feeding pipe is fixedly arranged on the filling barrel, a cleaning cover is connected to the upper end of the feeding pipe in a threaded manner, and a through hole is formed in the upper surface of the cleaning. This a filling device for jelly production through setting up inlet tube, drain pipe and spiral helicine heating pipe, can heat the heat preservation to liquid jelly, makes it be in liquid state all the time, through setting up motor, gear box and stirring leaf, can stir jelly liquid, makes it the heat transfer more even, avoids appearing condensing the phenomenon, the jelly's of being convenient for filling production.
Description
Technical Field
The invention relates to the technical field of filling machines, in particular to a filling device for jelly production.
Background
Filling machines are a small class of products in a packaging machine and can be divided into a liquid filling machine, a paste filling machine, a powder filling machine and a particle filling machine from the aspect of packaging materials; the production automation degree is divided into a semi-automatic filling machine and a full-automatic filling production line.
The jelly needs to be filled by a filling machine in the packaging process, a traditional filling device does not have a heating and heat-preserving device, the jelly needs to be kept at a certain temperature during filling, when a machine fails and the excessive temperature is too low, liquid jelly can be gradually solidified into jelly, and the filling of the jelly is not facilitated.
Therefore, the invention provides a filling device for jelly production.
Disclosure of Invention
The invention aims to provide a filling device for jelly production, which solves the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a filling device for jelly production comprises a supporting plate, auxiliary supporting legs are fixedly mounted on the lower surface of the supporting plate, a strip-shaped groove is formed in the upper surface of the supporting plate, a conveying belt is arranged on the inner wall of the strip-shaped groove through a rolling shaft, a supporting frame is fixedly mounted on the upper surface of the supporting plate, a mounting hole is formed in the upper surface of the supporting frame, a filling barrel is fixedly mounted on the inner wall of the mounting hole, a feeding pipe is fixedly mounted on the upper surface of the filling barrel, a cleaning cover is connected to the upper end of the feeding pipe through threads, a through hole is formed in the upper surface of the cleaning cover, a feeding pipe is sleeved on the inner wall of the through hole, a water inlet pipe and a water outlet pipe are fixedly mounted on the upper surface of the filling barrel respectively, the lower ends of the water inlet pipe and the water outlet pipe extend into the filling barrel, heating pipes are fixedly mounted on the, the output shaft of motor passes through sealed bearing and extends to the inside of filling bucket, the inner wall fixed mounting of filling bucket has the transmission sleeve, the left end fixed mounting of transmission sleeve has the gear box, the upper end of gear box has the stirring leaf through transmission shaft fixed mounting, the lower fixed surface of filling bucket installs the filling nozzle.
Preferably, the number of the auxiliary supporting legs is four, and the four auxiliary supporting legs are arranged at four corners of the lower surface of the supporting plate in a rectangular array.
Preferably, the upper end of the feed delivery pipe is connected with the previous process through a pipeline, the lower end of the feed delivery pipe extends to the inside of the cleaning cover, and a limiting ring is arranged at the lower end of the feed delivery pipe.
Preferably, the heating pipe is of a bolt-shaped structure, and hot water flows through the water inlet pipe, the heating pipe and the water outlet pipe.
Preferably, the output shaft of the motor is sleeved inside the transmission sleeve, the left end of the output shaft of the motor is in transmission connection with the gear box, and two bevel gears which are meshed with each other are arranged inside the gear box.
Preferably, the number of the filling nozzles is three, and electromagnetic valves electrically connected with a production line control system are arranged on the surfaces of the three filling nozzles.
Advantageous effects
The invention provides a filling device for jelly production, which has the following beneficial effects:
1. this a filling device for jelly production through setting up inlet tube, drain pipe and spiral helicine heating pipe, can heat the heat preservation to liquid jelly, makes it be in liquid state all the time, through setting up motor, gear box and stirring leaf, can stir jelly liquid, makes it the heat transfer more even, avoids appearing condensing the phenomenon, the jelly's of being convenient for filling production.
2. This a filling device for jelly production through setting up transmission sleeve, when supporting the gear box, can avoid the transmission shaft and the jelly liquid direct contact of motor, through setting up the washing lid, is convenient for wash filling bucket inside.
Drawings
FIG. 1 is a schematic front view of the present invention;
FIG. 2 is a schematic view of a front section of the filling barrel;
FIG. 3 is a schematic front sectional view of a gear box.
In the figure: 1 backup pad, 2 auxiliary leg, 3 conveyer belts, 4 support frames, 5 filling barrels, 6 cleaning covers, 7 conveying pipelines, 8 inlet pipes, 9 drain pipes, 10 heating pipes, 11 motors, 12 transmission sleeves, 13 gear boxes, 14 stirring blades, 15 filling nozzles and 16 spacing rings.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-3, the present invention provides a technical solution: the utility model provides a filling device for jelly production, including backup pad 1, the lower fixed surface of backup pad 1 installs auxiliary supporting leg 2, auxiliary supporting leg 2's quantity is four, four auxiliary supporting leg 2 are the four corners department that the rectangle array set up at backup pad 1 lower surface, the bar groove has been seted up to backup pad 1's upper surface, the inner wall in bar groove is provided with conveyer belt 3 through the roller bearing, the last fixed surface of backup pad 1 installs support frame 4, the mounting hole has been seted up to support frame 4's upper surface, the inner wall fixed mounting of mounting hole has filling bucket 5, the higher authority fixed mounting of filling bucket 5 has the inlet pipe, the upper end threaded connection of inlet pipe has cleaning cover 6, through setting up cleaning cover 6, be convenient for wash filling bucket 5 insides.
The through-hole has been seted up to the upper surface of washing lid 6, the inner wall cover of through-hole is equipped with conveying pipeline 7, the upper end of conveying pipeline 7 is connected with last process through the pipeline, the lower extreme of conveying pipeline 7 extends to the inside of washing lid 6, and the lower extreme of conveying pipeline 7 is provided with spacing ring 16, the upper surface of filling bucket 5 fixed mounting respectively has inlet tube 8 and drain pipe 9, the lower extreme of inlet tube 8 and drain pipe 9 extends to the inside of filling bucket 5, the lower extreme fixed mounting of inlet tube 8 and drain pipe 9 has heating pipe 10, heating pipe 10 is the bolt column structure, inlet tube 8, the inside circulation of heating pipe 10 and drain pipe 9 has hot water.
A motor 11 electrically connected with the production line control system is fixedly arranged on the side wall of the supporting frame 4 through a bolt, an output shaft of the motor 11 extends into the filling barrel 5 through a sealed bearing, a transmission sleeve 12 is fixedly arranged on the inner wall of the filling barrel 5, a gear box 13 is fixedly arranged at the left end of the transmission sleeve 12, the output shaft of the motor 11 is sleeved in the transmission sleeve 12, the left end of the output shaft of the motor 11 is connected with a gear box 13 in a transmission way, two bevel gears which are meshed with each other are arranged inside the gear box 13, and by arranging a transmission sleeve 12, when supporting gear box 13, can avoid motor 11's transmission shaft and jelly liquid direct contact, there is stirring leaf 14 upper end of gear box 13 through transmission shaft fixed mounting, and the lower fixed surface of filling bucket 5 installs filling nozzle 15, and filling nozzle 15's quantity is three, and three filling nozzle 15's surface all is provided with production line control system electric connection's solenoid valve.
Through setting up inlet tube 8, drain pipe 9 and spiral helicine heating pipe 10, can heat the liquid jelly and keep warm, make it be in liquid state all the time, through setting up motor 11, gear box 13 and stirring leaf 14, can stir jelly liquid, make it the heat transfer more even, avoid appearing the phenomenon of condensing, the jelly filling production of being convenient for.
The working principle is as follows: when using this a filling device for jelly production, pour into filling bucket 5 with liquid jelly through conveying pipeline 7 into, pour into hot water into heating pipe 10 through inlet tube 8 into, utilize the bevel gear rotation in the motor 11 drives gear box 13, and then make stirring leaf 14 rotate, stir the liquid jelly in filling bucket 5, it is more even to make it be heated, control filling nozzle 15 through the solenoid valve and pour into liquid jelly to the packing carton internal ration on conveyer belt 3 into, utilize heating pipe 10 to heat the heat preservation to liquid jelly, the emergence of the liquid jelly refrigerated coagulation phenomenon has been avoided, the quality of jelly filling has been improved.
In one embodiment, the filling device further comprises a controller; a pressure sensor is additionally arranged on the stirring blade (14);
the controller is used for obtaining the curing degree of the current jelly according to the readings of the pressure sensor, correspondingly changing the temperature of hot water added into the water inlet pipe (8) according to the curing degree of the jelly to prevent the jelly from being continuously cured into gel, and controlling the rotating speed of the bevel gear in the gear box (13) driven by the motor (11) to rotate in order to ensure that the heat exchange is more uniform when the hot water with different temperatures is added, so as to ensure that the stirring speed is faster as the temperature of the hot water is higher, thereby ensuring that the heat exchange is more uniform, and the controller comprises the specific steps of,
step A1: and (3) obtaining the solidification degree of the current jelly according to the indication of the pressure sensor by using a formula (1):
wherein lambda represents the solidification degree of the current jelly; fiA value representing a pressure sensor on the ith blade of the mixing blade (14); n represents the total number of fan blades of the stirring blade (14); fi,0A value representing a pressure sensor on an i-th blade of the stirring blade (14) when the jelly is not solidified; theta represents the included angle between the fan blade of the stirring blade (14) and the horizontal plane;
step A2: obtaining the adjustment temperature of the hot water added into the water inlet pipe (8) according to the current solidification degree of the jelly by using a formula (2):
wherein T represents the regulated temperature of the hot water fed by the water inlet pipe (8); t is0Represents the current temperature value of the hot water in the heating pipe (10);
step A3: obtaining the adjusted rotating speed of the motor (11) according to the adjusted temperature of the added hot water by using a formula (3):
wherein V represents the adjustment of the electric machine (11)A rotational speed; v0Representing the current rotation speed of the motor (11);
controlling and adjusting the temperature of the hot water entering the water inlet pipe (8) according to the adjustment temperature of the hot water added into the water inlet pipe (8) obtained by the steps and the formula, and controlling and adjusting the rotating speed of the motor (11) according to the obtained adjustment rotating speed of the motor (11); thereby guaranteeing that the temperature of hot water is increased when the solidification degree of the jelly is larger, and the stirring speed is increased, so that the solidification degree of the jelly is reduced, and the heat exchange is more uniform.
The beneficial effects of the above technical scheme are: obtaining the curing degree of the current jelly by using the formula (1) in the step A1, wherein the purpose is to reflect the curing degree of the current jelly through the side surface of the stirring force; then obtaining the adjustment temperature of hot water added by the water inlet pipe (8) according to the current curing degree of the jelly by using a formula (2) in the step A2, so that the hot water temperature is increased when the jelly is cured, and the jelly is prevented from being cured continuously; and finally, obtaining the adjusted rotating speed of the motor (11) according to the adjusted temperature of the added hot water by using the formula (3) in the step A3, so that the temperature of the hot water is increased when the solidification degree of the jelly is larger, the stirring speed is increased, the solidification degree of the jelly is reduced, and the heat exchange is more uniform.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. A filling device for jelly production, includes backup pad (1), its characterized in that: the lower surface of the supporting plate (1) is fixedly provided with auxiliary supporting legs (2), the upper surface of the supporting plate (1) is provided with a strip-shaped groove, the inner wall of the strip-shaped groove is provided with a conveyor belt (3) through a rolling shaft, the upper surface of the supporting plate (1) is fixedly provided with a supporting frame (4), the upper surface of the supporting frame (4) is provided with a mounting hole, the inner wall of the mounting hole is fixedly provided with a filling barrel (5), the upper surface of the filling barrel (5) is fixedly provided with a feeding pipe, the upper end of the feeding pipe is in threaded connection with a cleaning cover (6), the upper surface of the cleaning cover (6) is provided with a through hole, the inner wall of the through hole is sleeved with a conveying pipe (7), the upper surface of the filling barrel (5) is respectively and fixedly provided with a water inlet pipe (8) and a water outlet pipe (9), and the lower ends of, the lower extreme fixed mounting of inlet tube (8) and drain pipe (9) has heating pipe (10), the lateral wall of support frame (4) has motor (11) with production line control system electric connection through bolt fixed mounting, the output shaft of motor (11) passes through sealed bearing and extends to the inside of filling bucket (5), the inner wall fixed mounting of filling bucket (5) has transmission sleeve (12), the left end fixed mounting of transmission sleeve (12) has gear box (13), the upper end of gear box (13) has stirring leaf (14) through transmission shaft fixed mounting, the lower fixed surface of filling bucket (5) installs filling nozzle (15).
2. The filling device for jelly production according to claim 1, wherein: the number of the auxiliary supporting legs (2) is four, four the auxiliary supporting legs (2) are arranged at four corners of the lower surface of the supporting plate (1) in a rectangular array mode.
3. The filling device for jelly production according to claim 1, wherein: the lower end of the material conveying pipe (7) extends to the interior of the cleaning cover (6), and a limiting ring (16) is arranged at the lower end of the material conveying pipe (7).
4. The filling device for jelly production according to claim 1, wherein: the heating pipe (10) is of a bolt-shaped structure, and hot water flows through the water inlet pipe (8), the heating pipe (10) and the water outlet pipe (9).
5. The filling device for jelly production according to claim 1, wherein: the output shaft of the motor (11) is sleeved inside the transmission sleeve (12), the left end of the output shaft of the motor (11) is in transmission connection with the gear box (13), and two bevel gears which are meshed with each other are arranged inside the gear box (13).
6. The filling device for jelly production according to claim 1, wherein: the number of the filling nozzles (15) is three, and electromagnetic valves electrically connected with a production line control system are arranged on the surfaces of the three filling nozzles (15).
7. The filling device for jelly production according to claim 1, wherein:
the filling device further comprises a controller; a pressure sensor is additionally arranged on the stirring blade (14);
the controller is used for obtaining the curing degree of the current jelly according to the readings of the pressure sensor, correspondingly changing the temperature of hot water added into the water inlet pipe (8) according to the curing degree of the jelly to prevent the jelly from being continuously cured into gel, and controlling the rotating speed of the bevel gear in the gear box (13) driven by the motor (11) to rotate in order to ensure that the heat exchange is more uniform when the hot water with different temperatures is added, so as to ensure that the stirring speed is faster as the temperature of the hot water is higher, thereby ensuring that the heat exchange is more uniform, and the controller comprises the specific steps of,
step A1: and (3) obtaining the solidification degree of the current jelly according to the indication of the pressure sensor by using a formula (1):
wherein lambda represents the solidification degree of the current jelly; fiA value representing a pressure sensor on the ith blade of the mixing blade (14); n represents the total number of fan blades of the stirring blade (14); fi,0A value representing a pressure sensor on an i-th blade of the stirring blade (14) when the jelly is not solidified; theta represents the included angle between the fan blade of the stirring blade (14) and the horizontal plane;
step A2: obtaining the adjustment temperature of the hot water added into the water inlet pipe (8) according to the current solidification degree of the jelly by using a formula (2):
wherein T represents the regulated temperature of the hot water fed by the water inlet pipe (8); t is0Represents the current temperature value of the hot water in the heating pipe (10);
step A3: obtaining the adjusted rotating speed of the motor (11) according to the adjusted temperature of the added hot water by using a formula (3):
wherein V represents the regulated rotational speed of the electric motor (11); v0Representing the current rotation speed of the motor (11);
controlling and adjusting the temperature of the hot water entering the water inlet pipe (8) according to the adjustment temperature of the hot water added into the water inlet pipe (8) obtained by the steps and the formula, and controlling and adjusting the rotating speed of the motor (11) according to the obtained adjustment rotating speed of the motor (11); thereby guaranteeing that the temperature of hot water is increased when the solidification degree of the jelly is larger, and the stirring speed is increased, so that the solidification degree of the jelly is reduced, and the heat exchange is more uniform.
The beneficial effects of the above technical scheme are: obtaining the curing degree of the current jelly by using the formula (1) in the step A1, wherein the purpose is to reflect the curing degree of the current jelly through the side surface of the stirring force; then obtaining the adjustment temperature of hot water added by the water inlet pipe (8) according to the current curing degree of the jelly by using a formula (2) in the step A2, so that the hot water temperature is increased when the jelly is cured, and the jelly is prevented from being cured continuously; and finally, obtaining the adjusted rotating speed of the motor (11) according to the adjusted temperature of the added hot water by using the formula (3) in the step A3, so that the temperature of the hot water is increased when the solidification degree of the jelly is larger, the stirring speed is increased, the solidification degree of the jelly is reduced, and the heat exchange is more uniform.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011132419.4A CN112298638B (en) | 2020-10-21 | 2020-10-21 | A filling device for jelly production |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011132419.4A CN112298638B (en) | 2020-10-21 | 2020-10-21 | A filling device for jelly production |
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| Publication Number | Publication Date |
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| CN112298638A true CN112298638A (en) | 2021-02-02 |
| CN112298638B CN112298638B (en) | 2022-03-08 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202011132419.4A Active CN112298638B (en) | 2020-10-21 | 2020-10-21 | A filling device for jelly production |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114229055A (en) * | 2021-12-23 | 2022-03-25 | 湖南新中意食品有限公司 | Raw material filling device of jelly production usefulness |
| CN115067494A (en) * | 2022-07-11 | 2022-09-20 | 周永明 | Jelly processing technology |
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| CN210942359U (en) * | 2019-06-28 | 2020-07-07 | 益倍(武汉)健康科技有限公司 | Production of ointment is with abluent constant temperature stirring liquid filling machine of being convenient for |
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| CN207000988U (en) * | 2017-07-18 | 2018-02-13 | 广州市馨雨化妆品有限公司 | One kind is used to be stirred material heating cooling bottle placer |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115067494A (en) * | 2022-07-11 | 2022-09-20 | 周永明 | Jelly processing technology |
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| CN112298638B (en) | 2022-03-08 |
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