CN112295419A - Preparation method of selective permeability MABR composite membrane - Google Patents

Preparation method of selective permeability MABR composite membrane Download PDF

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Publication number
CN112295419A
CN112295419A CN202011124384.XA CN202011124384A CN112295419A CN 112295419 A CN112295419 A CN 112295419A CN 202011124384 A CN202011124384 A CN 202011124384A CN 112295419 A CN112295419 A CN 112295419A
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mabr
composite membrane
pore
preparing
organic solvent
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李嵩
包焕忠
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Zibo Lanjing Film Environmental Protection Technology Co ltd
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Zibo Lanjing Film Environmental Protection Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D69/00Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
    • B01D69/12Composite membranes; Ultra-thin membranes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D67/00Processes specially adapted for manufacturing semi-permeable membranes for separation processes or apparatus
    • B01D67/0002Organic membrane manufacture
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F3/00Biological treatment of water, waste water, or sewage
    • C02F3/28Anaerobic digestion processes
    • C02F3/2853Anaerobic digestion processes using anaerobic membrane bioreactors
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F3/00Biological treatment of water, waste water, or sewage
    • C02F3/30Aerobic and anaerobic processes
    • C02F3/302Nitrification and denitrification treatment
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2101/00Nature of the contaminant
    • C02F2101/10Inorganic compounds
    • C02F2101/105Phosphorus compounds
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2101/00Nature of the contaminant
    • C02F2101/10Inorganic compounds
    • C02F2101/16Nitrogen compounds, e.g. ammonia

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Microbiology (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Biodiversity & Conservation Biology (AREA)
  • Hydrology & Water Resources (AREA)
  • Environmental & Geological Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • Organic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Separation Using Semi-Permeable Membranes (AREA)

Abstract

The invention belongs to the field of sewage treatment, and particularly relates to a preparation method of a selective permeability MABR composite membrane. The invention comprises the following steps: (1) sequentially adding PVDF, an organic solvent, a pore-forming agent and a surface modifier into a stirring tank for dissolving and stirring, and performing negative pressure defoaming to obtain a viscous mother solution I; (2) sequentially adding PTFE, an organic solvent, a pore-forming agent and a surface modifier into a stirring tank for dissolving and stirring, and defoaming under negative pressure to obtain a viscous mother solution II; (3) coating the mother liquor I on non-woven fabric, then putting the non-woven fabric into a cleaning tank, rinsing out an organic solvent and a pore-forming agent, and drying to obtain an MABR initial membrane; (4) and (4) coating the mother liquor II on the MABR initial membrane in the step (3), and drying to obtain the selective permeability MABR composite membrane. The invention is simple and convenient, and the obtained membrane has simple structure, air permeability and water impermeability, high air permeability, high oxygen utilization rate and strong denitrification capability.

Description

Preparation method of selective permeability MABR composite membrane
Technical Field
The invention belongs to the field of sewage treatment, and particularly relates to a preparation method of a selective permeability MABR composite membrane.
Background
The selective permeability MABR composite membrane is a novel sewage treatment technology combining a gas-liquid separation membrane technology and a biomembrane water treatment technology. The core part of the technology includes selectively permeable MABR composite membranes and biofilms. The biofilm grows and adheres to the outer surface of the MABR composite membrane, the compressed air provides oxygen for the biofilm through the MABR composite membrane, the oxygen utilization rate of the MABR is close to 100% (the oxygen utilization rate of the traditional process is only 10-20%), and a new development direction is provided for energy conservation and consumption reduction of sewage treatment. The MABR composite membrane has dominant flora with nitrogen and carbon removal and phosphorus removal functions in an external biomembrane, the structural composition and distribution of the top-level flora are dominated by working conditions, the distribution proportion of main flora can be effectively regulated and controlled by changing working condition parameters, and the operation efficiency is optimized. MABR composite membranes use gas permeable membranes to provide oxygen to a biofilm growing attached to the membrane surface.
MABR has several advantages over traditional biofilm technology:
(1) bubbleless aeration provides significantly higher oxygen utilization efficiency, thereby enabling energy savings. Furthermore, air stripping during biological treatment of volatile organic compounds can be reduced.
(2) The unique microbial populations stratify to enable simultaneous nitrification, denitrification, and COD removal at relatively high rates.
(3) Special degrading microorganisms such as anaerobic ammonium oxidation bacteria are attached to the biological membrane to realize synchronous nitrification and denitrification.
According to market research, the number of domestic MABR composite membrane production plants is very small, most domestic plants cooperate with foreign plants, and domestic membranes with independent intellectual property rights need to be researched and developed.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention provides a preparation method of a selective permeability MABR composite membrane, which is simple and convenient, and the obtained membrane has simple structure, air permeability, water impermeability, high air permeability, high oxygen utilization rate and strong denitrification capability.
The preparation method of the selective permeability MABR composite membrane comprises the following steps:
(1) preparing a first mother solution: sequentially adding PVDF, an organic solvent, a pore-forming agent and a surface modifier into a stirring tank for dissolving and stirring, and performing negative pressure defoaming to obtain a viscous mother solution I;
(2) preparing a mother solution II: sequentially adding PTFE, an organic solvent, a pore-forming agent and a surface modifier into a stirring tank for dissolving and stirring, and defoaming under negative pressure to obtain a viscous mother solution II;
(3) preparation of MABR primary film: coating the mother liquor I on non-woven fabric, then putting the non-woven fabric into a cleaning tank, rinsing out an organic solvent and a pore-forming agent, and drying to obtain an MABR initial membrane;
(4) preparing an MABR composite membrane: coating the mother solution II on the MABR initial membrane in the step (3), and drying to obtain a selective permeability MABR composite membrane;
wherein, the surface modifier in the step (1) is one or more of polyvinylpyrrolidone, triethyl phosphate and polymethyl methacrylate, so that the surface of the PVDF membrane is rough and is easier to be bonded with the PTFE membrane.
Wherein, the surface modifier in the step (2) is one or more of polyvinylpyrrolidone, triethyl phosphate and polymethyl methacrylate, so that the PVDF membrane has a rough surface and is easier to adhere to the biological membrane.
Preferably, the dissolution temperature in step (1) and step (2) is 60-90 ℃.
Preferably, the raw materials in the step (1) are proportioned as follows according to mass fraction: 5% -12% of PVDF; 60% -70% of organic solvent; 3% -8% of pore-foaming agent; 13 to 20 percent of surfactant.
Preferably, the raw materials in the step (2) are proportioned as follows according to mass fraction: 12-25% of PTFE, 60-70% of organic solvent, 5-15% of pore-forming agent and 3-16% of surfactant.
Preferably, the organic solvent is DMAC; more preferably, the organic solvent is a mixture of DMAC and NMF.
Preferably, the pore-forming agent in step (1) is one or more of N-methyl pyrrolidone, propylene glycol, glycerol, polyethylene glycol, lithium chloride or magnesium chloride.
Preferably, the pore-forming agent in step (2) is one or more of N-methyl pyrrolidone, propylene glycol, glycerol or polyethylene glycol.
Preferably, the selectively permeable MABR composite membrane is processable in roll form or in flat form.
Compared with the prior art, the invention has the following beneficial effects:
(1) the selective permeability MABR composite membrane prepared by the invention can realize synchronous nitrification/denitrification and anaerobic ammonia oxidation;
(2) the selective permeability MABR composite membrane prepared by the invention can simultaneously remove COD, BOD, ammonia nitrogen, total nitrogen and total phosphorus, and has high removal efficiency;
(3) the selective permeability MABR composite membrane prepared by the invention has high oxygen utilization rate; the oxygen utilization rate of the MABR is close to 100 percent (the oxygen utilization rate of the traditional process is only 10-20 percent), and a new development direction is provided for energy conservation and consumption reduction of sewage treatment;
(4) the selective permeability MABR composite membrane prepared by the invention has stable oxygenation performance in unit area, and the COD removal rate is more than 90 percent between 10 and 13 g/square meter d; the TN removal rate is more than 85%; NH (NH)3The removal rate is more than 90%;
(5) the product prepared by the invention has simple structure and low operating cost, saves energy by more than 67 percent compared with the traditional process, and provides a new process for saving energy and reducing consumption for wastewater treatment in the industries of municipal wastewater upgrading and transformation, papermaking, chemical industry, coking, petroleum, slaughtering, beer, tanning, food, metallurgy, textile and the like.
Detailed Description
Example 1
Stirring 6 wt% of polyvinylidene fluoride, 69 wt% of DMAC (dimethylacetamide), 2 wt% of polymethyl methacrylate, 5 wt% of triethyl phosphate, 3 wt% of N-methyl pyrrolidone and 15% of polyvinylpyrrolidone at the temperature of 80 ℃ for 8 hours, fully and uniformly mixing feed liquid, and defoaming under negative pressure for 3 hours to obtain mother liquor 1;
coating the mother solution 1 on a PET non-woven fabric, wherein the coating film thickness is 50 mu m, the coating speed is 6m/min, and after the coating film stays in the air for 10s, the coating film is immersed in a phase separation tank of deionized water at the temperature of 10 ℃ for 10 min; continuously immersing in a pore-forming water bath of deionized water solution of lithium chloride with the mass fraction of 3 percent at the temperature of 20 ℃ for 20 min; then immersing the glass fiber in a curing water bath of a deionized water solution with the components of 21 wt% of glycerin, 1 wt% of propylene glycol and 5 wt% of sodium hypochlorite at the temperature of 20 ℃ for 45 min; and (5) drying the membrane in a tunnel type dryer with the drying temperature of 80 ℃ to obtain the MABR initial membrane.
Stirring 16 wt% of polyvinylidene fluoride, 69 wt% of DMAC (dimethylacetamide), 7 wt% of polymethyl methacrylate and 8 wt% of polyethylene glycol at the temperature of 80 ℃ for 8 hours, fully and uniformly mixing feed liquid, and defoaming under negative pressure for 3 hours to obtain mother liquor 2;
and coating the mother solution 2 on an MABR initial membrane, and drying in a tunnel dryer with the drying temperature of 120 ℃ to obtain the selectively permeable MABR composite membrane.
Example 2
Stirring 8 wt% of polyvinylidene fluoride, 67 wt% of DMAC (dimethylacetamide), 2 wt% of polymethyl methacrylate, 5 wt% of triethyl phosphate, 3 wt% of N-methyl pyrrolidone and 15% of polyvinylpyrrolidone at 83 ℃ for 8 hours, fully and uniformly mixing feed liquid, and defoaming under negative pressure for 3 hours to obtain mother liquid 1;
coating the mother solution 1 on a PET non-woven fabric, wherein the coating film thickness is 50 mu m, the coating speed is 6m/min, and after the coating film stays in the air for 10s, the coating film is immersed in a phase separation tank of deionized water at the temperature of 10 ℃ for 10 min; continuously immersing in a pore-forming water bath of deionized water solution of lithium chloride with the mass fraction of 3 percent at the temperature of 20 ℃ for 20 min; then immersing the glass fiber in a curing water bath of a deionized water solution with the components of 21 wt% of glycerin, 1 wt% of propylene glycol and 5 wt% of sodium hypochlorite at the temperature of 20 ℃ for 45 min; and (5) drying the membrane in a tunnel type dryer with the drying temperature of 80 ℃ to obtain the MABR initial membrane.
Stirring 20 wt% of polyvinylidene fluoride, 65 wt% of DMAC (dimethylacetamide), 7 wt% of polymethyl methacrylate and 8 wt% of polyethylene glycol at the temperature of 80 ℃ for 8 hours, fully and uniformly mixing feed liquid, and defoaming under negative pressure for 3 hours to obtain mother liquor 2;
and coating the mother solution 2 on an MABR initial membrane, and drying in a tunnel dryer with the drying temperature of 120 ℃ to obtain the selectively permeable MABR composite membrane.
Example 3
Stirring 11 wt% of polyvinylidene fluoride, 61 wt% of DMAC (dimethylacetamide), 2 wt% of polymethyl methacrylate, 5 wt% of triethyl phosphate, 3 wt% of N-methyl pyrrolidone and 18% of polyvinylpyrrolidone at the temperature of 85 ℃ for 8 hours, fully and uniformly mixing feed liquid, and defoaming under negative pressure for 3 hours to obtain mother liquor 1;
coating the mother solution 1 on a PET non-woven fabric, wherein the coating film thickness is 50 mu m, the coating speed is 6m/min, and after the coating film stays in the air for 10s, the coating film is immersed in a phase separation tank of deionized water at the temperature of 10 ℃ for 10 min; continuously immersing in a pore-forming water bath of deionized water solution of lithium chloride with the mass fraction of 3 percent at the temperature of 20 ℃ for 20 min; then immersing the glass fiber in a curing water bath of a deionized water solution with the components of 21 wt% of glycerin, 1 wt% of propylene glycol and 5 wt% of sodium hypochlorite at the temperature of 20 ℃ for 45 min; and (5) drying the membrane in a tunnel type dryer with the drying temperature of 80 ℃ to obtain the MABR initial membrane.
Stirring 23 wt% of polyvinylidene fluoride, 62 wt% of DMAC (dimethylacetamide), 7 wt% of polymethyl methacrylate and 8 wt% of polyethylene glycol at 80 ℃ for 8 hours, fully and uniformly mixing feed liquid, and defoaming under negative pressure for 3 hours to obtain mother liquor 2;
and coating the mother solution 2 on an MABR initial membrane, and drying in a tunnel dryer with the drying temperature of 120 ℃ to obtain the selectively permeable MABR composite membrane.
The results of the tests conducted on the products prepared in examples 1 to 3 are as follows.
TABLE 1
Distinguishing Flux of gas Water contact angle Oxygen utilization rate
Example 1 0.49mL/(cm2·s) 92.2° 99%
Example 2 0.57mL/(cm2·s) 95.9° 99.4%
Example 3 0.62mL/(cm2·s) 99.8° 99.9%
The results of the tests performed in examples 1 to 3 were as follows:
flux of gas Water contact angle Oxygen utilization rate
Example 1 0.49ml/(cm2·s) 92.2° 99%
Examples2 0.57ml/(cm2·s) 95.9° 99.4%
Example 3 0.62ml/(cm2·s) 99.8° 99.9%
Of course, the foregoing is only a preferred embodiment of the invention and should not be taken as limiting the scope of the embodiments of the invention. The present invention is not limited to the above examples, and equivalent changes and modifications made by those skilled in the art within the spirit and scope of the present invention should be construed as being included in the scope of the present invention.

Claims (8)

1. A preparation method of a selective permeability MABR composite membrane is characterized by comprising the following steps: the method comprises the following steps:
(1) preparing a first mother solution: sequentially adding PVDF, an organic solvent, a pore-forming agent and a surface modifier into a stirring tank for dissolving and stirring, and performing negative pressure defoaming to obtain a viscous mother solution I;
(2) preparing a mother solution II: sequentially adding PTFE, an organic solvent, a pore-forming agent and a surface modifier into a stirring tank for dissolving and stirring, and defoaming under negative pressure to obtain a viscous mother solution II;
(3) preparation of MABR primary film: coating the mother liquor I on non-woven fabric, then putting the non-woven fabric into a cleaning tank, rinsing out an organic solvent and a pore-forming agent, and drying to obtain an MABR initial membrane;
(4) preparing an MABR composite membrane: coating the mother solution II on the MABR initial membrane in the step (3), and drying to obtain a selective permeability MABR composite membrane;
the surface modifier in the steps (1) and (2) is one or more of polyvinylpyrrolidone, triethyl phosphate and polymethyl methacrylate, so that the surface of the PVDF membrane is rough and is easier to adhere to the PTFE membrane;
the surface modifier is one or more of polyvinylpyrrolidone, triethyl phosphate or polymethyl methacrylate.
2. The method of preparing a selectively permeable MABR composite membrane according to claim 1, wherein: the dissolving temperature of the step (1) and the step (2) is 60-90 ℃.
3. The method of preparing a selectively permeable MABR composite membrane according to claim 1, wherein: the raw materials in the step (1) are proportioned as follows according to mass fraction: 5% -12% of PVDF; 60% -70% of organic solvent; 3% -8% of pore-foaming agent; 13 to 20 percent of surfactant.
4. The method of preparing a selectively permeable MABR composite membrane according to claim 1, wherein: the raw materials in the step (2) are proportioned as follows according to mass fraction: 12-25% of PTFE, 60-70% of organic solvent, 5-15% of pore-forming agent and 3-16% of surfactant.
5. The method of preparing a selectively permeable MABR composite membrane according to claim 1, wherein: the organic solvent is a mixture of DMAC and NMF.
6. The method of preparing a selectively permeable MABR composite membrane according to claim 1, wherein: in the step (1), the pore-forming agent is one or more of N-methyl pyrrolidone, propylene glycol, glycerol, polyethylene glycol, lithium chloride or magnesium chloride.
7. The method of preparing a selectively permeable MABR composite membrane according to claim 1, wherein: in the step (2), the pore-forming agent is one or more of N-methyl pyrrolidone, propylene glycol, glycerol or polyethylene glycol.
8. The method of preparing a selectively permeable MABR composite membrane according to claim 1, wherein: and processing the selective permeability MABR composite membrane into a roll type or a flat plate type.
CN202011124384.XA 2020-10-20 2020-10-20 Preparation method of selective permeability MABR composite membrane Pending CN112295419A (en)

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CN110064309A (en) * 2019-04-15 2019-07-30 沈阳环境科学研究院 A kind of composite film for MABR and preparation method
CN110479115A (en) * 2019-05-30 2019-11-22 江苏滤盾膜科技有限公司 A kind of MABR doughnut membrane preparation method
CN111359442A (en) * 2020-03-16 2020-07-03 中国科学院宁波材料技术与工程研究所 PTFE composite membrane for MABR and preparation method thereof
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Application publication date: 20210202