CN112284783A - Temperature gradient simulation test device and method for aerospace optical fiber cabin penetrating assembly - Google Patents
Temperature gradient simulation test device and method for aerospace optical fiber cabin penetrating assembly Download PDFInfo
- Publication number
- CN112284783A CN112284783A CN202011124228.3A CN202011124228A CN112284783A CN 112284783 A CN112284783 A CN 112284783A CN 202011124228 A CN202011124228 A CN 202011124228A CN 112284783 A CN112284783 A CN 112284783A
- Authority
- CN
- China
- Prior art keywords
- cabin
- temperature
- module
- simulation
- test
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000012360 testing method Methods 0.000 title claims abstract description 102
- 238000004088 simulation Methods 0.000 title claims abstract description 98
- 230000000149 penetrating effect Effects 0.000 title claims abstract description 54
- 239000013307 optical fiber Substances 0.000 title claims abstract description 41
- 238000000034 method Methods 0.000 title claims abstract description 20
- 230000000694 effects Effects 0.000 claims abstract description 21
- 230000005855 radiation Effects 0.000 claims abstract description 8
- 238000010438 heat treatment Methods 0.000 claims description 63
- 238000009434 installation Methods 0.000 claims description 31
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 24
- 230000035515 penetration Effects 0.000 claims description 19
- 238000005057 refrigeration Methods 0.000 claims description 15
- 239000007788 liquid Substances 0.000 claims description 12
- 229910052757 nitrogen Inorganic materials 0.000 claims description 12
- 238000010998 test method Methods 0.000 claims description 10
- 239000000835 fiber Substances 0.000 claims description 9
- 238000011056 performance test Methods 0.000 claims description 4
- 230000008569 process Effects 0.000 claims description 4
- 229910000838 Al alloy Inorganic materials 0.000 claims description 3
- 239000000956 alloy Substances 0.000 claims description 3
- 239000010453 quartz Substances 0.000 claims description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 3
- 230000003287 optical effect Effects 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 230000001052 transient effect Effects 0.000 description 1
- 238000012795 verification Methods 0.000 description 1
Images
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M99/00—Subject matter not provided for in other groups of this subclass
- G01M99/002—Thermal testing
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E30/00—Energy generation of nuclear origin
- Y02E30/30—Nuclear fission reactors
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Testing Resistance To Weather, Investigating Materials By Mechanical Methods (AREA)
- Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)
Abstract
本发明提供了一种宇航光纤穿舱组件温度梯度模拟试验装置和方法,用于解决现有技术中无法提供可控的穿舱组件温度梯度模拟试验专用设备的问题。所述温度梯度模拟试验装置,基于热真空试验系统,在热真空容器内安装模拟舱板,将热真空容器分为舱内模拟空间和舱外模拟空间,通过设置于舱内模拟空间内的加热温控模块模拟太阳照射时的红外辐射对连接组件进行加热,通过真空低温模块模拟太空中真空冷背景,通过设置于热真空容器外的组件性能测试模块在热真空容器内设置测试接口,测试穿舱组件的温度梯度效应。本发明实现了穿舱组件在宽温范围内的温度梯度效应的模拟,配置灵活,实现成本低,方法易于操作和控制,试验效果可靠性高。
The invention provides a temperature gradient simulation test device and method for an aerospace optical fiber penetrating component, which is used to solve the problem that controllable special equipment for penetrating the cabin component temperature gradient simulation test cannot be provided in the prior art. The temperature gradient simulation test device is based on a thermal vacuum test system. A simulated cabin is installed in the thermal vacuum container, and the thermal vacuum container is divided into a simulated space inside the cabin and a simulated space outside the cabin. The temperature control module simulates the infrared radiation when the sun is irradiated to heat the connected components, and the vacuum low temperature module simulates the vacuum cold background in space. Effects of temperature gradients on cabin components. The invention realizes the simulation of the temperature gradient effect of the piercing component in a wide temperature range, has flexible configuration, low realization cost, easy operation and control of the method, and high reliability of the test effect.
Description
技术领域technical field
本发明属于宇航设备环境可靠性试验领域,具体涉及一种宇航光纤穿舱组件的温度梯度模拟试验装置及方法。The invention belongs to the field of aerospace equipment environmental reliability test, and in particular relates to a temperature gradient simulation test device and method for an aerospace optical fiber penetrating component.
背景技术Background technique
随着航天器信息传输及处理速率要求不断提高,航天器传输总线逐渐由电缆网向光缆网发展,同时,光缆穿过安装在航天器舱壁上的宇航光纤穿舱组件,从舱内延伸到舱外,在舱外进行信息传输和处理。作为光缆通道的宇航光纤穿舱组件,一端处于宇航器舱内,一端处于舱外,是联通航天器舱内和舱外的重要信息通道,需要同时耐受舱内外环境的影响。With the continuous improvement of spacecraft information transmission and processing rate requirements, the spacecraft transmission bus gradually develops from a cable network to an optical cable network. Extravehicular, where information is transmitted and processed outside the cabin. As an optical cable channel, the aerospace fiber optic penetrating module has one end in the spacecraft cabin and one end outside the cabin. It is an important information channel connecting the inside and outside of the spacecraft cabin, and needs to withstand the influence of the environment inside and outside the cabin at the same time.
通常,航天器舱内温度环境较为适中,但舱外受太阳不同照射条件的影响,会存在较大变化,高低温差一般会超过200℃,甚至会达到300℃。这就会导致固定于航天器舱壁上的穿舱组件承受较高的温度梯度,影响产品的工作可靠性和使用寿命。例如,对于某低轨航天器,向阳面最高会达到150℃,处于阴面时最低会达到-150℃,而且一直处于动态交变中,进而导致宇航光纤穿舱组件不断经受高低温变化的影响,长期运行下会导致穿舱组件温度疲劳影响使用寿命。因此,需要对宇航光纤穿舱组件在地面阶段进行温度梯度试验,保证穿舱组件在轨长期运行时的稳定性和可靠性。Usually, the temperature environment in the spacecraft cabin is relatively moderate, but the outside of the cabin is affected by different sun irradiation conditions, and there will be great changes. This will cause the penetrating components fixed on the spacecraft bulkhead to bear a high temperature gradient, which will affect the working reliability and service life of the product. For example, for a low-orbit spacecraft, the highest temperature on the sunny side will reach 150°C, and when it is on the shady side, the lowest temperature will reach -150°C, and it is always in dynamic alternation, which in turn causes the aerospace fiber optic penetrating components to be constantly affected by high and low temperature changes. Under long-term operation, the temperature fatigue of the cabin components will affect the service life. Therefore, it is necessary to conduct a temperature gradient test on the aerospace optical fiber penetrating module in the ground stage to ensure the stability and reliability of the penetrating module during long-term operation in orbit.
现有技术中,通常采用高低温快速变化或温度冲击试验方法进行宇航光纤穿舱组件的地面温度梯度模拟试验,利用温度的快速变化过程在试验件中形成瞬态温度梯度。但是,上述方法形成的温度梯度不可控。此外,对于简单的部件,当采用激光、红外灯照射等方法模拟辐射进行加热时,虽然对试件某一段快速加热可以形成温度梯度,但无法提供冷背景,难以考核低温情况。In the prior art, the ground temperature gradient simulation test of the aerospace optical fiber penetrating component is usually carried out by the high and low temperature rapid change or temperature shock test method, and the transient temperature gradient is formed in the test piece by using the rapid temperature change process. However, the temperature gradient formed by the above method is not controllable. In addition, for simple parts, when using laser, infrared lamp irradiation and other methods to simulate radiation for heating, although rapid heating of a certain section of the test piece can form a temperature gradient, it cannot provide a cold background, and it is difficult to assess low temperature conditions.
发明内容SUMMARY OF THE INVENTION
鉴于现有技术中的上述缺陷或不足,本发明旨在提供一种宇航光纤穿舱组件的温度梯度模拟试验装置及方法,基于热真空试验系统,在热真空容器中加装模拟舱板,从而实现穿舱组件在地面的温度梯度模拟试验,试验装置结构简单,易于操作,模拟效果可靠。In view of the above-mentioned defects or deficiencies in the prior art, the present invention aims to provide a temperature gradient simulation test device and method for an aerospace optical fiber penetrating module. To realize the temperature gradient simulation test of the penetration module on the ground, the test device has a simple structure, is easy to operate, and has a reliable simulation effect.
为了实现上述目的,本发明实施例采用如下技术方案:In order to achieve the above purpose, the embodiment of the present invention adopts the following technical solutions:
第一方面,本发明实施例提供了一种宇航光纤穿舱组件温度梯度模拟试验装置,包括热真空试验系统的热真空容器,所述温度梯度模拟试验装置还包括:具有制冷装置和热沉的真空低温模块、加热温控模块、具有穿舱组件安装接口的模拟舱板和组件性能测试模块;其中,In a first aspect, an embodiment of the present invention provides a temperature gradient simulation test device for an aerospace optical fiber penetrating module, including a thermal vacuum container of a thermal vacuum test system, and the temperature gradient simulation test device further includes: a cooling device and a heat sink. Vacuum low temperature module, heating temperature control module, simulated cabin board with installation interface of cabin component and component performance test module; wherein,
所述模拟舱板安装于所述热真空试验系统的热真空容器内,将热真空容器分为航天器舱内模拟空间和航天器舱外模拟空间;所述穿舱组件安装接口用于固定安装宇航光纤穿舱组件;The simulation cabin is installed in the thermal vacuum container of the thermal vacuum test system, and the thermal vacuum container is divided into a simulation space inside the spacecraft cabin and a simulation space outside the spacecraft cabin; the installation interface of the cabin component is used for fixed installation Aerospace fiber optic penetration module;
所述加热温控模块设置于所述舱内模拟空间内,用于模拟太阳照射时的红外辐射对连接组件进行加热;The heating temperature control module is arranged in the simulation space in the cabin, and is used to simulate the infrared radiation when the sun is irradiated to heat the connection components;
所述真空低温模块的制冷装置设置于整个热真空容器内,用于模拟太空中真空冷背景;所述真空低温模块的热沉与所述制冷装置相连,且设置于所述舱外模拟空间内,用于模拟宇航光纤穿舱组件在轨时从舱内延伸至舱外时所处的真空冷环境;The refrigeration device of the vacuum and cryogenic module is arranged in the entire thermal vacuum container to simulate the vacuum cold background in space; the heat sink of the vacuum and cryogenic module is connected to the refrigeration device and is arranged in the simulation space outside the cabin , which is used to simulate the cold vacuum environment in which the aerospace fiber optic penetrating module extends from the cabin to the outside of the cabin when it is in orbit;
组件性能测试模块设置于所述热真空容器外且具有设置在热真空容器内的测试接口,用于通过所述测试接口与所述穿舱组件相连并测试穿舱组件的温度梯度效应。The component performance testing module is disposed outside the thermal vacuum container and has a test interface disposed in the thermal vacuum container, and is used for connecting with the cabin penetrating assembly through the test interface and testing the temperature gradient effect of the cabin penetrating assembly.
作为本发明的一个优选实施例,所述热真空容器内部具有一个安装平台,侧面具有一个法兰接头组件;所述加热温控模块包括加热器件固定工装、温度传感器、加热器件、电源线缆、测试线缆、直流电源和温控仪;As a preferred embodiment of the present invention, the thermal vacuum container has a mounting platform inside and a flange joint assembly on the side; the heating temperature control module includes a heating device fixing tool, a temperature sensor, a heating device, a power cable, Test cables, DC power supplies and temperature controllers;
所述模拟舱板安装于所述安装平台上;the simulation deck is mounted on the mounting platform;
所述加热器件固定工装安装于安装平台上且位于舱内模拟空间一侧;The heating device fixing tool is installed on the installation platform and is located on one side of the simulation space in the cabin;
所述加热器件安装于所述固定工装上,且与所述电源线缆的一端相连,与模拟舱板平行且正对于穿舱组件安装接口;The heating device is installed on the fixing tool, and is connected with one end of the power cable, parallel to the simulation cabin plate and facing the installation interface of the cabin assembly;
所述直流电源和温控仪设置于所述热真空容器外;The DC power supply and the temperature controller are arranged outside the thermal vacuum container;
所述电源线缆贯穿法兰接头组件,另一端与所述直流电源相连;The power cable passes through the flange joint assembly, and the other end is connected to the DC power supply;
所述测试线缆贯穿法兰接头组件,一端与热真空容器内的温度传感器相连,另一端与热真空容器外的温控仪相连;The test cable runs through the flange joint assembly, one end is connected with the temperature sensor in the thermal vacuum container, and the other end is connected with the temperature controller outside the thermal vacuum container;
所述温度传感器用于在模拟试验中测量穿舱组件的实时温度;The temperature sensor is used to measure the real-time temperature of the penetration component in the simulation test;
所述温控仪用于根据温度传感器反馈的穿舱组件的实时温度控制直流电源对加热器件的加热参数。The temperature controller is used for controlling the heating parameters of the heating device by the DC power supply according to the real-time temperature of the piercing assembly fed back by the temperature sensor.
作为本发明的一个优选实施例,所述加热器件为红外石英灯阵。As a preferred embodiment of the present invention, the heating device is an infrared quartz lamp array.
作为本发明的一个优选实施例,所述真空低温模块还包括一个低温控制中心;所述低温控制中心设置于所述热真空容器外,与所述制冷装置相连,用于制冷装置提供冷背景的制冷参数。As a preferred embodiment of the present invention, the vacuum cryogenic module further includes a cryogenic control center; the cryogenic control center is arranged outside the thermal vacuum container and connected to the refrigeration device, and is used for the refrigeration device to provide a cold background. cooling parameters.
作为本发明的一个优选实施例,所述制冷装置为液氮管路,安装于所述热真空容器的上侧贴近内壁处。As a preferred embodiment of the present invention, the refrigeration device is a liquid nitrogen pipeline, which is installed on the upper side of the thermal vacuum container close to the inner wall.
作为本发明的一个优选实施例,所述模拟舱板采用铝合金材料。As a preferred embodiment of the present invention, the simulation cabin is made of aluminum alloy material.
第二方面,本发明实施例还提供了一种宇航光纤穿舱组件温度梯度模拟试验方法,所述试验方法通过上述的宇航光纤穿舱组件温度梯度模拟试验装置实现,包括如下步骤:In the second aspect, the embodiment of the present invention also provides a temperature gradient simulation test method for an aerospace optical fiber penetrating assembly, and the test method is realized by the above-mentioned temperature gradient simulation test device for an aerospace optical fiber penetrating assembly, including the following steps:
步骤S1,将穿舱组件通过模拟舱板的穿舱组件安装接口固定安装于所述模拟舱板上,且一端朝向舱内模拟空间,另一端朝向舱外模拟空间;In step S1, the piercing component is fixedly installed on the simulated deck through the piercing component installation interface of the simulated deck, and one end faces the simulated space in the cabin, and the other end faces the simulated space outside the cabin;
步骤S2,连接试验测试模块与所述穿舱组件;Step S2, connecting the test module and the cabin passage assembly;
步骤S3,启动并调节真空低温模块和加热温控模块,使穿舱组件朝向舱外模拟空间的一端具有预设温宽范围的温度梯度;Step S3, start and adjust the vacuum low temperature module and the heating temperature control module, so that the end of the cabin passage assembly facing the simulation space outside the cabin has a temperature gradient with a preset temperature range;
步骤S4,通过试验测试模块实时测试穿舱组件在预设温宽范围内温度梯度下的温度梯度效应。In step S4, the temperature gradient effect under the temperature gradient within the preset temperature width range is tested in real time by the test test module.
作为本发明的一个优选实施例,所述步骤S3,具体过程如下:As a preferred embodiment of the present invention, the step S3, the specific process is as follows:
首先对热真空容器内部通过真空低温模块构建真空低温冷背景;当未开启加热温控模块时,穿舱组件整体处于真空低温环境下,不存在温度梯度;当开启加热温控模块后,穿舱组件的舱内模拟空间一端温度升高,而舱外模拟空间一端仍处于低温环境下;穿舱组件舱内模拟空间一端的热量不断向穿舱组件舱外模拟空间一端传导升温;同时舱外模拟空间的低温背景不断吸收穿舱组件舱外模拟空间一端传导过来的热量,穿舱组件舱外模拟空间一端降温;最终穿舱组件达到动态平衡,形成稳定的温度梯度。First, the vacuum low temperature cold background is constructed inside the thermal vacuum container through the vacuum low temperature module; when the heating temperature control module is not turned on, the whole cabin passage assembly is in a vacuum low temperature environment, and there is no temperature gradient; when the heating temperature control module is turned on, the cabin passage The temperature of one end of the simulation space in the cabin of the module increases, while the end of the simulation space outside the cabin is still in a low temperature environment; the heat at one end of the simulation space of the penetrating module is continuously conducted to the end of the simulation space outside the cabin of the penetrating module; The low temperature background of the space continuously absorbs the heat conducted from one end of the simulation space outside the cabin, and the end of the simulation space outside the cabin cools down; finally, the cabin achieves a dynamic balance and forms a stable temperature gradient.
作为本发明的一个优选实施例,所述真空低温冷背景,真空度优于1.33×10-3Pa,温度低于100K。As a preferred embodiment of the present invention, the vacuum low temperature cooling background, the vacuum degree is better than 1.33× 10-3 Pa, and the temperature is lower than 100K.
作为本发明的一个优选实施例,所述步骤S2中,包括:As a preferred embodiment of the present invention, the step S2 includes:
将加热温控模块的测温装置与所述穿舱组件相连,实时监测穿舱组件的温度;Connect the temperature measuring device of the heating temperature control module to the cabin passage assembly, and monitor the temperature of the cabin passage assembly in real time;
将温度梯度效应测试模块与所述穿舱组件相连,实时测试所述穿舱组件的温度梯度效应。The temperature gradient effect test module is connected to the cabin penetration assembly, and the temperature gradient effect of the cabin penetration assembly is tested in real time.
本发明具有如下有益效果:The present invention has the following beneficial effects:
(1)所述宇航光纤穿舱组件的温度梯度模拟试验装置结构简单,通过在现有成熟热真空试验系统上的简易改造,实现宽温范围温度梯度效应的模拟。(1) The temperature gradient simulation test device of the aerospace optical fiber penetrating module has a simple structure, and the simulation of the temperature gradient effect in a wide temperature range can be realized by simple modification on the existing mature thermal vacuum test system.
(2)所述宇航光纤穿舱组件的温度梯度模拟试验装置能够实现灵活调整,通过对模拟舱板上通孔大小的调整,实现多种规格型号产品的可靠性试验,配置灵活,实现成本低。(2) The temperature gradient simulation test device of the aerospace optical fiber penetrating module can realize flexible adjustment. By adjusting the size of the through hole on the simulation cabin, the reliability test of various specifications and models can be realized, and the configuration is flexible and the realization cost is low. .
(3)所述宇航光纤穿舱组件的温度梯度模拟试验方法易于操作,试验装置的真空低温系统和加热系统分开操作,互相独立,互不影响,易于控制,方便维修和更换;试验效果可靠性高,有效保证宇航光纤穿舱组件太空中在轨运行时的稳定性和使用寿命。(3) The temperature gradient simulation test method of the aerospace optical fiber penetrating module is easy to operate. The vacuum and low temperature system and the heating system of the test device are operated separately, independent of each other, not affecting each other, easy to control, and convenient for maintenance and replacement; the test effect is reliable High, effectively ensure the stability and service life of the aerospace fiber optic penetrating module when it runs in orbit in space.
附图说明Description of drawings
通过阅读参照以下附图所作的对非限制性实施例所作的详细描述,本发明的其它特征、目的和优点将会变得更明显:Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments made with reference to the following drawings:
图1为本发明实施方式提供的宇航光纤穿舱组件温度梯度模拟试验装置结构示意图;1 is a schematic structural diagram of a temperature gradient simulation test device for an aerospace optical fiber penetrating module provided by an embodiment of the present invention;
图2为本发明实施方式提供的宇航光纤穿舱组件温度梯度模拟试验方法流程图;2 is a flowchart of a method for simulating a temperature gradient of an aerospace optical fiber penetrating module provided by an embodiment of the present invention;
图3为本发明第一实施例中宇航光纤穿舱组件温度梯度模拟试验装置结构图。FIG. 3 is a structural diagram of a temperature gradient simulation test device for an aerospace optical fiber penetrating module in the first embodiment of the present invention.
附图标记说明:Description of reference numbers:
10-热真空容器;11-舱内模拟空间;12-舱外模拟空间;13-法兰接头组件;14-安装平台;20-真空低温模块;21-液氮管路;22-热沉;23-低温控制中心;30-加热温控模块;31-加热器件固定工装;32-温度传感器;33-加热器件;34-电源线缆;35-测试线缆;36-直流电源;37-温控仪;40-模拟舱板;41-穿舱组件安装接口;50-组件测试模块;51-组件测试线缆;6-穿舱组件。10- Thermal vacuum vessel; 11- Simulation space inside the cabin; 12- Simulation space outside the cabin; 13- Flange joint assembly; 14- Installation platform; 20- Vacuum cryogenic module; 21- Liquid nitrogen pipeline; 22- Heat sink; 23-low temperature control center; 30-heating temperature control module; 31-heating device fixing tool; 32-temperature sensor; 33-heating device; 34-power cable; 35-test cable; 36-DC power supply; 37-temperature control instrument; 40-simulation cabin; 41-installation interface of cabin components; 50-component test module; 51-component test cable; 6-passage components.
具体实施方式Detailed ways
下面结合附图和实施例对本发明作进一步的详细说明。可以理解的是,此处所描述的具体实施例仅用于解释相关发明,而非对该发明的限定。另外还需要说明的是,为了便于描述,附图中仅示出了与发明相关的部分。The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the related invention, but not to limit the invention. In addition, it should be noted that, for the convenience of description, only the parts related to the invention are shown in the drawings.
需要说明的是,在不冲突的情况下,本发明中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本发明。It should be noted that the embodiments of the present invention and the features of the embodiments may be combined with each other under the condition of no conflict. The present invention will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.
本发明实施方式提供了一种宇航光纤穿舱组件温度梯度模拟试验装置和方法,所述试验装置基于热真空试验系统,在热真空容器中加装模拟舱板,在实施方法时,通过调节红外加热功率,实现对不同宽温范围温度梯度效应的模拟,从而验证连接航天器舱内外环境的穿舱组件耐受温度梯度及温度交变环境的使用可靠性。本发明方法简单、易于工程操作,所述装置成本低,可应用于光纤穿舱组件可靠性验证和评价。Embodiments of the present invention provide a temperature gradient simulation test device and method for an aerospace optical fiber penetrating module. The test device is based on a thermal vacuum test system, and a simulated cabin plate is installed in a thermal vacuum container. When implementing the method, by adjusting the infrared The heating power can be used to simulate the effect of temperature gradients in different wide temperature ranges, so as to verify the reliability of the penetrating components connected to the interior and exterior environments of the spacecraft to withstand temperature gradients and temperature alternating environments. The method of the invention is simple, easy to operate in engineering, and the device is low in cost, and can be applied to the reliability verification and evaluation of optical fiber penetrating components.
图1示出了本发明实施方式提供的宇航光纤穿舱组件温度梯度模拟试验装置结构。如图1所示,所述宇航光纤穿舱组件温度梯度模拟试验装置,基于热真空试验系统,包括:热真空容器10、具有制冷装置21和热沉22的真空低温模块20、加热温控模块30、具有穿舱组件安装接口的模拟舱板40和组件性能测试模块50。FIG. 1 shows the structure of a temperature gradient simulation test device for an aerospace optical fiber penetrating module provided by an embodiment of the present invention. As shown in FIG. 1 , the temperature gradient simulation test device of the aerospace optical fiber penetrating module is based on a thermal vacuum test system, including: a
其中,所述模拟舱板40加装于所述热真空试验系统的热真空容器内10,将热真空容器10分为航天器舱内模拟空间11和航天器舱外模拟空间12;所述穿舱组件安装接口用于固定安装宇航光纤穿舱组件;当进行模拟试验时,模拟舱板40上的穿舱组件安装接口41处固定安装有宇航光纤穿舱组件6,穿舱组件6的一端朝向舱内模拟空间11,另一端朝向舱外模拟空间12。Wherein, the
所述加热温控模块30设置于所述舱内模拟空间11内,用于模拟太阳照射时的红外辐射对连接组件进行加热;所述真空低温模块20的制冷装置21设置于整个热真空容器内,用于模拟太空中真空冷背景;所述真空低温模块20的热沉22与所述制冷装置21相连且设置于所述舱外模拟空间内,用于模拟宇航光纤穿舱组件在轨时从舱内延伸至舱外时所处的真空冷环境。舱内外不同环境温度及温差的模拟通过热真空容器内的真空低温模块20和加热温控模块30来实现。The heating and temperature control module 30 is arranged in the
所述组件性能测试模块50设置于所述热真空容器10外且具有设置在热真空容器内的测试接口51,用于通过所述测试接口51与所述穿舱组件6相连并测试穿舱组件6的温度梯度效应。The component
图2示出了本发明实施方式提供的宇航光纤穿舱组件温度梯度模拟试验方法,所述试验方法基于上述宇航光纤穿舱组件温度梯度模拟试验装置实现。如图2所示,所述宇航光纤穿舱组件温度梯度模拟试验方法包括如下步骤:FIG. 2 shows a temperature gradient simulation test method for an aerospace optical fiber penetrating assembly provided by an embodiment of the present invention, and the test method is implemented based on the above-mentioned temperature gradient simulation test device for an aerospace optical fiber penetrating assembly. As shown in Figure 2, the temperature gradient simulation test method of the aerospace optical fiber penetrating module includes the following steps:
步骤S1,将穿舱组件通过模拟舱板的穿舱组件安装接口固定安装于所述模拟舱板上,且一端朝向舱内模拟空间,另一端朝向舱外模拟空间;In step S1, the piercing component is fixedly installed on the simulated deck through the piercing component installation interface of the simulated deck, and one end faces the simulated space in the cabin, and the other end faces the simulated space outside the cabin;
步骤S2,连接试验测试模块与所述穿舱组件;Step S2, connecting the test module and the cabin passage assembly;
步骤S3,启动并调节真空低温模块和加热温控模块,使穿舱组件朝向舱外模拟空间的一端具有预设温宽范围的温度梯度;其中,所述预设温宽范围为-150~150℃;Step S3, start and adjust the vacuum low temperature module and the heating temperature control module, so that the end of the piercing assembly facing the simulation space outside the cabin has a temperature gradient with a preset temperature width range; wherein, the preset temperature width range is -150-150 °C;
步骤S4,通过试验测试模块实时测试穿舱组件在预设温宽范围内温度梯度下的温度梯度效应,记录试验温度梯度、温度梯度交变及效应结果。所述温度梯度效应,包括插回损耗值随温度的变化情况。In step S4, the temperature gradient effect of the piercing component under the temperature gradient within the preset temperature width range is tested in real time by the test test module, and the test temperature gradient, temperature gradient alternation and effect results are recorded. The temperature gradient effect includes the change of insertion loss value with temperature.
本发明实施方式充分利用成熟的热真空试验系统进行部分改造,实现了对宇航光纤穿舱组件舱内外不同温度环境的模拟,方法简单,成本低,模拟试验效果好。The embodiments of the present invention make full use of the mature thermal vacuum test system for partial transformation, and realize the simulation of different temperature environments inside and outside the cabin of the aerospace optical fiber penetrating component. The method is simple, the cost is low, and the simulation test effect is good.
下面通过具体的实施例对本发明实施方式的宇航光纤穿舱组件温度梯度模拟试验装置和方法进行详细说明,下述实施例仅用于说明本发明实施方式的技术方案,并不构成对本发明的限制。The following will describe in detail the temperature gradient simulation test device and method of the aerospace optical fiber penetrating module according to the embodiments of the present invention through specific examples. The following examples are only used to illustrate the technical solutions of the embodiments of the present invention, and do not constitute a limitation of the present invention. .
实施例Example
如图3所示,本实施例所述宇航光纤穿舱组件温度梯度模拟试验装置,包括:至少包括热真空容器10的热真空试验系统,所述热真空容器10包括法兰接头组件13、安装平台14;由液氮管路21、热沉22、低温控制中心23组成的真空低温模块20,由加热器件固定工装31、温度传感器32、加热器件33、电源线缆34、测试线缆35、直流电源36、温控仪37组成的加热温控模块30,具有穿舱组件安装接口41的模拟舱板40,以及组件测试模块50。As shown in FIG. 3 , the temperature gradient simulation test device for the aerospace optical fiber penetrating module in this embodiment includes: a thermal vacuum test system including at least a
其中,所述模拟舱板40安装于所述安装平台14上,将热真空容器10分为舱内模拟空间11和舱外模拟空间12;在舱内模拟空间内的安装平台上,安装加热器件固定工装31,在所述固定工装31上安装加热器件33,加热器件33通过电源线34穿过法兰接头组件13与热真空容器10外的直流电源36相连,温度传感器32通过测试线缆35穿过法兰接头组件13与热真空容器10外的温控仪37相连;在舱外模拟空间12的安装平台上,安装热沉22;在热真空容器10的整个空间内安装液氮管路21,液氮管路21,连通于热真空容器10外的液氮源,并通过低温控制中心23调节液氮管路的通断和流量。组件测试模块50设置于所述热真空容器10外,组件测试光缆51的一端与组件测试模块50相连,另一端穿过法兰接头组件13设置于热真空容器10内,非试验状态下为自由端,试验状态下与穿舱组件6相连。Wherein, the
具体连接时,安装平台14底部通过螺钉固定在热真空容器10的下底面处,从而提供了一个稳定的产品放置平台。加热器件固定工装31和模拟舱板40均通过螺钉固定在产品安装平台14上表面。加热器件33通过支架平行固定在工装31上面,每个加热器件33两端引出电源线,汇总后最终通过热真空容器10上的法兰接头组件13接到直流电源36的两端。法兰接头组件13上配有不少于四个电接头和两个光接头。During the specific connection, the bottom of the
本实施例还提供了一种宇航光纤穿舱组件温度梯度模拟试验,采用本实施例的宇航光纤穿舱组件温度梯度模拟试验装置实现,进行温度梯度模拟试验时,具体包括如下步骤:This embodiment also provides a temperature gradient simulation test of an aerospace optical fiber penetrating assembly, which is implemented by using the temperature gradient simulation test device for an aerospace optical fiber penetrating assembly in this embodiment. When the temperature gradient simulation test is performed, the following steps are specifically included:
步骤S1,将穿舱组件6通过模拟舱板的穿舱组件安装接口41固定安装于所述模拟舱板40上,且一端朝向舱内模拟空间11,另一端朝向舱外模拟空间12;Step S1, the cabin piercing assembly 6 is fixedly installed on the
步骤S2,将组件测试光缆51的自由端连接于穿舱组件6的测试接口上,同时将温度传感器32粘贴于所述穿舱组件6的表面;In step S2, the free end of the component test
步骤S3,启动真空低温模块20和加热温控模块30,调节参数使穿舱组件6朝向舱外模拟空间12的一端具有预设温宽范围的温度梯度。In step S3, the vacuum low temperature module 20 and the heating temperature control module 30 are activated, and the parameters are adjusted so that the end of the cabin piercing assembly 6 facing the
具体地,在试验时,首先对热真空容器10内部通过真空低温模块20构建真空低温冷背景。当未开启加热温控模块30时,穿舱组件6整体处于真空低温环境下,不存在温度梯度。当开启加热温控模块30后,穿舱组件6的舱内模拟空间一端温度会升高,而舱外模拟空间一端则一直处于低温环境下。因为穿舱组件6本身的热传导特性,舱内模拟空间一端的热量会不断向舱外模拟空间一端传导,但由于舱外模拟空间的低温背景又会不断吸收传导过来的热量,促使组件舱外模拟空间一端降温,最终穿舱组件6达到动态平衡,形成稳定的温度梯度。通过调节加热温控模块30,可以实现不同宽温范围的温度梯度以及温度梯度交变。在整个试验过程中,穿舱组件6的传输性能通过插回损测试仪等专业设备进行在线测试,实时检测产品功能及性能状态。Specifically, during the test, a vacuum cryogenic background is first constructed for the interior of the
优选地,调整穿舱组件6的安装方向,从而实现对穿舱组件6可靠性的全面有效考核。Preferably, the installation direction of the cabin penetration assembly 6 is adjusted, so as to realize a comprehensive and effective assessment of the reliability of the cabin penetration assembly 6 .
步骤S4,通过试验测试模块50实时测试穿舱组件6在预设温宽范围内温度梯度下的温度梯度效应。In step S4 , the temperature gradient effect under the temperature gradient within the preset temperature width range is tested in real time by the
本实施例中,热真空容器10提供密闭空间,真空度优于1.33×10-3Pa,密闭空间内的低温冷黑环境由液氮管路21和热沉22营造。热沉22采用管路+腹板结构,形成封闭的内胆,表面喷涂吸收率优于0.9的黑漆,安装在靠近热真空容器10的内舱壁表面。热沉22的内胆管路与液氮管路21联通,当有液氮经液氮管路21在热沉22内流动时,热沉22表面温度可降至100K以下,即在热真空容器10内形成了一个真空低温冷黑环境,模拟太空环境。In this embodiment, the
所述模拟舱板40上的安装接口41,用于安装固定穿舱组件6,采用螺钉固定方式。优选地,模拟舱板40采用铝合金材料制作。The installation interface 41 on the
所述加热器件33通过固定工装31固定在热真空容器10的安装平台14上,朝向光纤穿舱组件6的舱内端,用于模拟太阳照射时的红外辐射对连接组件进行加热。加热器件33的电源线34通过热真空容器10上的法兰接头组件13连接到热真空容器10外,接入直流电源36,通过对电流的控制最终实现对产品温度的控制。优选地,加热器件33采用红外石英灯。通过调节加热器件33的输入电流,控制其红外辐射功率,可以调节穿舱组件舱内端的辐射热量,进而间接控制舱内和舱外两端的温度梯度。当加热器件33不通电时,舱内和舱外两端温度将趋于一致,通过控制加热器件33的通断电时间,可以在光纤穿舱组件上形成交变温度梯度。The
所述温度传感器32粘接在穿舱组件6表面,用于测量穿舱组件6温度,温度传感器32的引线通过热真空容器10上的法兰接头组件13连接到热真空容器10外,并接入控温仪37。优选地,温度传感器32为T型热电偶或铂电阻。所述控温仪37依据温度传感器32的测量信号产生控制信号,并经传输至直流电源36,使直流电源36产生预定的电流和电压输出,使加热器件33通电,从而在热真空容器10内实现对产品的加热。温度传感器32测到的穿舱组件40的温度反馈给控温仪37,控温仪37通过逻辑运算,输出控制信号给到直流电源36,调节供给加热器件33的电流大小,控制加热器件33的红外辐射强度,进而控制穿舱组件舱内端的温度,实现闭环控温。The
以上描述仅为本发明的较佳实施例以及对所运用技术原理的说明。本领域技术人员应当理解,本发明中所涉及的发明范围,并不限于上述技术特征的特定组合而成的技术方案,同时也应涵盖在不脱离所述发明构思的情况下,由上述技术特征或其等同特征进行任意组合而形成的其它技术方案。例如上述特征与本发明中公开的(但不限于)具有类似功能的技术特征进行互相替换而形成的技术方案。The above description is only a preferred embodiment of the present invention and an illustration of the applied technical principles. Those skilled in the art should understand that the scope of the invention involved in the present invention is not limited to the technical solution formed by the specific combination of the above-mentioned technical features, and should also cover the above-mentioned technical features without departing from the inventive concept. Other technical solutions formed by any combination of its equivalent features. For example, a technical solution is formed by replacing the above features with the technical features disclosed in the present invention (but not limited to) having similar functions.
Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202011124228.3A CN112284783B (en) | 2020-10-20 | 2020-10-20 | Temperature gradient simulation test device and method for aerospace optical fiber cabin penetrating assembly |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202011124228.3A CN112284783B (en) | 2020-10-20 | 2020-10-20 | Temperature gradient simulation test device and method for aerospace optical fiber cabin penetrating assembly |
Publications (2)
Publication Number | Publication Date |
---|---|
CN112284783A true CN112284783A (en) | 2021-01-29 |
CN112284783B CN112284783B (en) | 2023-03-14 |
Family
ID=74423392
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202011124228.3A Active CN112284783B (en) | 2020-10-20 | 2020-10-20 | Temperature gradient simulation test device and method for aerospace optical fiber cabin penetrating assembly |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN112284783B (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113532855A (en) * | 2021-07-23 | 2021-10-22 | 北京卫星环境工程研究所 | A ground comprehensive test system for joint life verification of aerospace manipulator |
CN113916403A (en) * | 2021-10-15 | 2022-01-11 | 北京卫星环境工程研究所 | A dual-channel temperature detection device for thermal vacuum test |
CN115541277A (en) * | 2022-09-23 | 2022-12-30 | 中国航发湖南动力机械研究所 | A real-time three-dimensional measuring device and an environmental test chamber |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101008651A (en) * | 2006-12-08 | 2007-08-01 | 北京航空航天大学 | Test apparatus of large-scaled environment simulation |
CN106467174A (en) * | 2015-08-10 | 2017-03-01 | 北京卫星环境工程研究所 | Large Spacecraft mechanism normal pressure thermograde pilot system |
CN108168878A (en) * | 2017-12-15 | 2018-06-15 | 北京卫星环境工程研究所 | Spatial rotational mechanism floor synthetic verification test system based on the moment of reaction |
CN109799421A (en) * | 2019-03-12 | 2019-05-24 | 北京卫星环境工程研究所 | The combined environment test of aerospace optical connector studies system |
-
2020
- 2020-10-20 CN CN202011124228.3A patent/CN112284783B/en active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101008651A (en) * | 2006-12-08 | 2007-08-01 | 北京航空航天大学 | Test apparatus of large-scaled environment simulation |
CN106467174A (en) * | 2015-08-10 | 2017-03-01 | 北京卫星环境工程研究所 | Large Spacecraft mechanism normal pressure thermograde pilot system |
CN108168878A (en) * | 2017-12-15 | 2018-06-15 | 北京卫星环境工程研究所 | Spatial rotational mechanism floor synthetic verification test system based on the moment of reaction |
CN109799421A (en) * | 2019-03-12 | 2019-05-24 | 北京卫星环境工程研究所 | The combined environment test of aerospace optical connector studies system |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113532855A (en) * | 2021-07-23 | 2021-10-22 | 北京卫星环境工程研究所 | A ground comprehensive test system for joint life verification of aerospace manipulator |
CN113532855B (en) * | 2021-07-23 | 2024-03-12 | 北京卫星环境工程研究所 | Ground comprehensive test system for verifying joint life of aerospace mechanical arm |
CN113916403A (en) * | 2021-10-15 | 2022-01-11 | 北京卫星环境工程研究所 | A dual-channel temperature detection device for thermal vacuum test |
CN115541277A (en) * | 2022-09-23 | 2022-12-30 | 中国航发湖南动力机械研究所 | A real-time three-dimensional measuring device and an environmental test chamber |
Also Published As
Publication number | Publication date |
---|---|
CN112284783B (en) | 2023-03-14 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN112284783A (en) | Temperature gradient simulation test device and method for aerospace optical fiber cabin penetrating assembly | |
CN106184831B (en) | Vacuum thermal test device for high heat flux density satellite | |
CN111405687B (en) | Temperature control device and method for optical window of space environment simulator | |
CN109799421B (en) | Comprehensive environment experiment research system of aerospace optical cable connector | |
CN106656037A (en) | Photovoltaic assembly welding quality measurement device and method for performing quality detection by applying same | |
CN103698223A (en) | Pavement coupling temperature test device under coupling of load and temperature, and test method | |
CN104819787A (en) | Radiation light source heat effect equivalent test platform | |
CN110895151B (en) | High-temperature performance verification system and method for engine blade tip sensor | |
CN111077855A (en) | A thermal balance control system applied to a spacecraft stand-alone | |
CN106596150A (en) | Two-cabin test connection system suitable for combined vacuum thermal test of spacecraft and antenna | |
CN103808560B (en) | Continuous temperature control testing system for static mechanical property of 500-4.2K material | |
CN104596781A (en) | Flame heating type thermal noise combined environment testing device | |
CN112706943A (en) | Aircraft internal and external heat source coupling test device and test method | |
CN211928091U (en) | PCB interconnection reliability testing device | |
CN220690973U (en) | Chip three-temperature on-line test device | |
CN112051032B (en) | Infrared lamp array heat flow calibration method and device in satellite heat balance test | |
CN219224426U (en) | Mechanical load testing device for photovoltaic module | |
CN116952715A (en) | A stratospheric airship capsule material testing system and testing method | |
CN207490867U (en) | A kind of multichannel solar cell temperature coefficient test equipment | |
CN212159081U (en) | Reliability test device and test system for liquid nitrogen cooling equipment | |
CN110006945A (en) | A kind of quick detection device of external window of building heat-proof quality | |
CN116660135A (en) | Ageing device for electric power compound grease | |
CN112340070B (en) | Design method of ground test system of high-stability temperature measurement and control system | |
CN116953472A (en) | Circuit board multi-stress aging detection method and test device | |
KR100907926B1 (en) | Satellite surface contamination measuring device |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
GR01 | Patent grant | ||
GR01 | Patent grant |