CN112282679A - Method and device for generating water-based drilling waste residue curing treatment formula - Google Patents
Method and device for generating water-based drilling waste residue curing treatment formula Download PDFInfo
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- 239000002699 waste material Substances 0.000 title claims abstract description 101
- 238000005553 drilling Methods 0.000 title claims abstract description 87
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 44
- 238000000034 method Methods 0.000 title claims abstract description 20
- 238000007711 solidification Methods 0.000 claims abstract description 25
- 230000008023 solidification Effects 0.000 claims abstract description 25
- 238000013528 artificial neural network Methods 0.000 claims abstract description 17
- 238000012549 training Methods 0.000 claims abstract description 4
- 238000012545 processing Methods 0.000 claims description 22
- 238000004364 calculation method Methods 0.000 claims description 16
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- 238000009472 formulation Methods 0.000 claims description 11
- 239000000203 mixture Substances 0.000 claims description 11
- 230000005540 biological transmission Effects 0.000 claims description 6
- 238000009270 solid waste treatment Methods 0.000 abstract description 3
- 239000002910 solid waste Substances 0.000 description 15
- 238000012360 testing method Methods 0.000 description 12
- 238000003860 storage Methods 0.000 description 9
- 239000004973 liquid crystal related substance Substances 0.000 description 8
- 239000003344 environmental pollutant Substances 0.000 description 4
- 238000002386 leaching Methods 0.000 description 4
- 231100000719 pollutant Toxicity 0.000 description 4
- 238000002474 experimental method Methods 0.000 description 3
- 239000002893 slag Substances 0.000 description 3
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 2
- 235000011941 Tilia x europaea Nutrition 0.000 description 2
- 239000004568 cement Substances 0.000 description 2
- 239000000356 contaminant Substances 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 239000004571 lime Substances 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B21/00—Methods or apparatus for flushing boreholes, e.g. by use of exhaust air from motor
- E21B21/06—Arrangements for treating drilling fluids outside the borehole
- E21B21/063—Arrangements for treating drilling fluids outside the borehole by separating components
- E21B21/065—Separating solids from drilling fluids
- E21B21/066—Separating solids from drilling fluids with further treatment of the solids, e.g. for disposal
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- E—FIXED CONSTRUCTIONS
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- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B41/00—Equipment or details not covered by groups E21B15/00 - E21B40/00
- E21B41/005—Waste disposal systems
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- G06—COMPUTING; CALCULATING OR COUNTING
- G06N—COMPUTING ARRANGEMENTS BASED ON SPECIFIC COMPUTATIONAL MODELS
- G06N3/00—Computing arrangements based on biological models
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Abstract
一种用于生成水基钻井废渣固化处理配方的方法及装置，属于固体废弃物处理领域，其特征在于包括：采集钻井废渣的水分含量和用于控制污染的指标；通过若干已有达标固化配方进行训练得到BP神经网络拟配算法；将采集的钻井废渣水分含量和控制污染的指标经BP神经网络拟配算法得到钻井废渣固化配方。成本低廉、使用简便、获取达标固化配方效率高，仅需将测量传感器与装置连接，即可实时测量钻井废渣的主要控制污染指标，并实时获取针对该钻井废渣的固化配方，极大地节约了配方获取时间、节约了成本。
A method and a device for generating a solidification treatment formula of water-based drilling waste residue, belonging to the field of solid waste treatment, characterized by comprising: collecting the moisture content of drilling waste residue and an index for controlling pollution; The BP neural network fitting algorithm is obtained by training; the collected drilling waste residue moisture content and pollution control indexes are obtained through the BP neural network fitting algorithm to obtain the drilling waste residue solidification formula. Low cost, easy to use, and high efficiency in obtaining up-to-standard curing formula. Only by connecting the measuring sensor to the device, the main pollution control indicators of drilling waste can be measured in real time, and the curing formula for the drilling waste can be obtained in real time, which greatly saves the formula. Acquisition time and cost savings.
Description
Technical Field
The invention belongs to the field of solid waste treatment, and particularly relates to a method and a device for generating a water-based drilling waste residue curing treatment formula.
Background
In the process of oil and gas reservoir development, solid wastes such as waste drilling fluid, drill cuttings and the like generated in drilling engineering have the characteristics of large quantity of pollutants, high concentration, complex components, high treatment difficulty and the like, and if the solid wastes are not treated, the solid wastes are directly discharged to cause serious threat and influence on the ecological environment. Therefore, the method has important practical significance for realizing green and environment-friendly drilling by performing harmless and recycling treatment on the drilling solid waste.
At present, solidification landfill is one of common drilling solid waste treatment and disposal modes, and the method has the characteristics of low cost, simple operation, quick effect and easy transportation. During solidification treatment, due to the fact that pollution components of generated drilling cuttings and waste drilling waste residues are dynamically changed due to the geological structure difference of oil and gas reservoirs and the difference of drilling fluid systems adopted in different wells or different drilling stages of the same well, and the change range is large, different solidification formulas need to be optimally designed for solid waste residues with different pollution degrees during solidification treatment of the drilling waste residues, and the drilling waste residues can meet the requirements of I/II of the pollution control standard of the general industrial solid waste storage disposal site GB18599-2001 after solidification treatment. At present, in order to obtain a qualified curing formula, technicians generally detect the waste residue moisture of the original drilling waste residue and pollution control indexes, namely pollution indexes such as COD, pH, chroma, oil content, heavy metals and the like of a leaching solution, and compare the pollution indexes with the requirements of the pollution control standard GB18599-2001 of common industrial solid waste storage and disposal sites to preliminarily determine the pollution degree; carrying out formula design or carrying out multiple screening and optimization on curing treatment agents according to the past curing experience and a conventional formula, carrying out a curing experiment for 5-7 days, detecting a cured sample, and detecting whether the standard requirement of GB18599-2001 is met; and if the sample pollution index after the curing formula treatment does not meet the requirement, optimizing and modifying the formula again, performing the sample curing experiment again for 5-7 days, and performing leachate index test to repeatedly prove the effect of the formula. The tests are repeated for a plurality of times until the curing formula ensures that the waste residue after curing treatment meets the I/II requirements of the pollution control standard of the general industrial solid waste storage disposal site GB 18599-2001.
The conventional test method has the following problems: firstly, the test cost is high, and because multiple tests are carried out and various indexes of the leachate are required to be tested after each test, high tests and test cost are generated; secondly, the test efficiency is low, the time consumption is long, according to the regulation of the standard GB18599-2001, the solidification treatment of the drilling solid waste residue and various pollution indexes of the leaching solution need more than one week, the test period of each round is too long, and the test progress is greatly reduced.
Disclosure of Invention
The invention aims to solve the problems and provides a method and a device for generating a water-based drilling waste residue curing treatment formula, which can obtain a curing formula result in real time.
The method for generating the water-based drilling waste residue curing treatment formula comprises the following steps: collecting the water content of the well drilling waste residue and indexes for controlling pollution; training through a plurality of existing standard curing formulas to obtain a BP neural network fitting algorithm; and (3) obtaining a drilling waste residue curing formula by the collected drilling waste residue water content and pollution control indexes through a BP neural network fitting algorithm.
Further, in the method for producing a water-based drilling waste residue solidification treatment formulation of the present invention, the pollution control index includes COD, pH, chroma, and oil content of the waste residue leachate.
The invention relates to a device for generating a water-based drilling waste residue solidification treatment formula, which comprises: the measuring unit is used for collecting the water content of the drilling waste residue and controlling the pollution index; the operation and given unit is used for manual input of collected data and input of control instructions; the calculation and processing unit is used for operating a BP neural network fitting algorithm to obtain a drilling waste residue curing formula; a communication unit for data transmission between the measuring unit, the operation and giving unit, the display unit and the calculation and processing unit; and the display unit is used for displaying the water content before and after the well drilling waste residue treatment, the main pollution control indexes of the waste residue and the waste residue curing formula result.
Further, the indexes for controlling pollution of the device for generating the water-based drilling waste residue solidification treatment formula comprise COD, pH value, chroma and oil content of waste residue leachate.
Further, the device for generating the water-based drilling waste residue solidification treatment formula comprises a calculation and processing unit, a communication unit and a display unit which are arranged in a shell; and the shell is filled with a shockproof medium.
Further, according to the device for generating the water-based drilling waste residue curing treatment formula, the operation and given unit is an electronic touch screen operated in a soft key mode; the operation process comprises an instruction part and a component input part; the instruction part is a working mode selection instruction and a formula generation instruction; the working mode selection instruction is used for selecting a real-time measurement mode and a manual input mode; the real-time measurement mode reads field data in real time through a measurement unit; the manual input mode is used for manually inputting measured pollution index data; generating a curing formula after the formula generation instruction runs; the component input part completes the input of main pollution control indexes of the drilling waste residue manually.
Further, according to the device for generating the water-based drilling waste residue curing treatment formula, the display unit is an OLED display screen; can display the water content before and after the treatment of the drilling waste residue and the main pollution control indexes of the waste residue, namely COD, pH value, chroma and oil content of the waste residue leaching solution, and is electrically connected with the intelligent SPI bus and the calculation and processing unit in the claim 1.
Further, the communication unit is an SPI bus, the calculation and processing unit, the liquid crystal comprehensive display unit and the drilling waste residue index measuring unit are connected with the given unit in an operation mode, different addresses are allocated, and communication among the units is achieved.
The method and the device for generating the water-based drilling waste residue curing treatment formula have the advantages that:
1. the device has the advantages of low cost, simplicity and convenience in use and high efficiency in obtaining the standard-reaching curing formula, main pollution control indexes of the drilling waste residue can be measured in real time only by connecting the measuring sensor with the device, the curing formula aiming at the drilling waste residue is obtained in real time, the formula obtaining time is greatly saved, and the experiment cost is saved.
2. The intelligent and high-accuracy drilling waste residue curing formula is quickly and conveniently calculated by the BP neural network algorithm by collecting a large number of main pollution indexes of the drilling waste residue and corresponding experimental samples of the curing formula of which the solidified waste residue indexes meet the I/II requirements of the pollution control standard of the general industrial solid waste storage disposal site GB18599-2001 and configuring an intelligent algorithm library in a calculation processing unit. The intelligent algorithm can be obtained through training of a large amount of existing data and processing experience, and high formula accuracy is guaranteed.
3. The method can perform dual-mode operation of a real-time measurement mode and a manual input mode, select a corresponding working mode according to the engineering field condition, perform real-time measurement according to a field sensor when the field has real-time measurement capability, and input relevant pollution indexes of the waste residue of the drilling well on the field by engineering personnel when the engineering field does not have real-time measurement conditions.
Drawings
FIG. 1 is a schematic structural diagram of an apparatus for generating a water-based drilling waste solidification treatment formulation according to an embodiment of the present invention; FIG. 2 is a schematic flow chart of a method for generating a water-based drilling waste solidification treatment formulation according to an embodiment of the present invention.
Detailed Description
The method and apparatus for generating a water-based drilling waste solidification treatment formulation according to the present invention will be described in detail with reference to the accompanying drawings and examples.
Example one
The apparatus for generating a water-based drilling waste solidification treatment formula according to an embodiment of the present disclosure, as shown in fig. 1, includes: the measuring unit is used for collecting the water content of the drilling waste residue and controlling the pollution index; the operation and given unit is used for manual input of collected data and input of control instructions; the calculation and processing unit is used for operating a BP neural network fitting algorithm to obtain a drilling waste residue curing formula; a communication unit for data transmission between the measuring unit, the operation and giving unit, the display unit and the calculation and processing unit; and the display unit is used for displaying the water content before and after the well drilling waste residue treatment, the main pollution control indexes of the waste residue and the waste residue curing formula result. The computing and processing unit, the communication unit and the display unit are arranged in the shell; and the shell is filled with a shockproof medium.
In the embodiment of the disclosure, the computing and processing unit is designed as a PCB circuit, and integrates an intelligent chip with multi-thread operation, an external crystal oscillator, a USB interface, a serial port and an SPI bus interface; the intelligent chip can run a BP neural network fitting algorithm, the algorithm inputs the water content of the drilling waste residue and the main pollution control indexes of the leaching solution of the drilling waste residue, and outputs the pollution control indexes to a drilling waste residue curing formula, and the algorithm is trained by a large number of existing standard-reaching curing formulas to obtain the input and output relation, so that the curing formula with the pollution indexes reaching the I/II requirements of GB18599-2001 after curing is obtained, and a reference is provided for the fitting process.
The indexes for controlling pollution in the disclosed embodiment include COD, pH, chroma, oil content of the slag leachate. The operation and given unit is an electronic touch screen operated in a soft key mode; the communication unit is an SPI bus, and the display unit is an OLED display screen; the measuring unit, the operation and given unit, the calculation and processing unit and the display unit are electrically connected through an SPI bus.
In the embodiment of the disclosure, the water content of the waste residue and the main pollution index data of the drilling waste residue shown in table 1, i.e. the COD, pH, chromaticity and oil content of the waste residue leachate, are obtained first. A standard curing formula is generated in the medicament formula range shown in the table 2 by using a BP neural network algorithm based on the water content of the waste residue and index data in the table, so that the indexes of main pollutants in the cured waste residue meet the I/II requirements of the pollution control standard of the general industrial solid waste storage disposal site GB 18599-2001.
TABLE 1 main pollution index of waste slag leachate from drilling
| Index number | Index name |
| 1 | COD |
| 2 | pH value |
| 3 | Oil content |
| 4 | Color intensity |
TABLE 2 alternative chemical for solidification formula of drilling waste residue and its dosage range
In the embodiment of the present disclosure, as shown in fig. 2, when the engineering site does not have real-time transmission capability due to sensor communication and the like, the method used by the engineering personnel is as follows: a manual input mode is selected through an electronic touch screen of a device operation and given unit, main drilling waste residue water and waste residue pollution indexes measured in advance, namely pH, oil content, chroma and COD of waste residue leachate are input, after the input is determined to be correct through a liquid crystal comprehensive display unit, a formula generating instruction is selected in the operation and given unit, a BP neural network algorithm is called, and a drilling waste residue curing formula meeting the I/II requirements of GB18599-2001 is obtained through iterative operation of a calculation and central processing unit and is displayed in the liquid crystal comprehensive display unit.
In the embodiment of the disclosure, the manual input mode is selected by the device operation and the electronic touch screen of the given unit, and then the sample moisture content determined in advance and the main pollution control indexes, namely the pH, the oil content, the COD and the chromaticity of the sample are input. And (3) calling a BP neural network algorithm of the calculation and processing unit through the operation of the device and a formula generation instruction of the given unit to calculate a curing formula, and displaying the curing formula in the liquid crystal comprehensive display unit, wherein the curing formula generated by the device is 4% of PJ-1+ 5% of lime + 5% of cement + 3% of TZ. The waste slurry sample is cured according to the curing formula, and the main pollution indexes of the sample are sampled and detected 7 days after curing, and are compared with the I-type requirements of the pollution control standard of the general industrial solid waste storage and disposal site GB 18599-2001. The results of the detection of the main contaminants before and after the solidification of the waste drilling mud are shown in the following table:
table 3 summary of main pollutant index monitoring results before and after solidification treatment of drilling waste residue
Note: except for pH, color and moisture, the other units are mg/L.
The data show that the formula generated by the device can ensure that the solidified waste residue meets the I-type requirement of the pollution control standard of the general industrial solid waste storage disposal site GB 18599-2001.
Example two
On the basis of the first embodiment, the apparatus for generating a water-based drilling waste solidification treatment formula according to the embodiment of the present disclosure, as shown in fig. 1, includes: the measuring unit is used for collecting the water content of the drilling waste residue and controlling the pollution index; the operation and given unit is used for manual input of collected data and input of control instructions; the calculation and processing unit is used for operating a BP neural network fitting algorithm to obtain a drilling waste residue curing formula; a communication unit for data transmission between the measuring unit, the operation and giving unit, the display unit and the calculation and processing unit; and the display unit is used for displaying the water content before and after the well drilling waste residue treatment, the main pollution control indexes of the waste residue and the waste residue curing formula result. The computing and processing unit, the communication unit and the display unit are arranged in the shell; and the shell is filled with a shockproof medium.
The indexes for controlling pollution in the disclosed embodiment include COD, pH, chroma, oil content of the slag leachate. The operation and given unit is an electronic touch screen operated in a soft key mode; the communication unit is an SPI bus, and the display unit is an OLED display screen; the measuring unit, the operation and given unit, the calculation and processing unit and the display unit are electrically connected through an SPI bus.
In the implementation of the present disclosure, as shown in fig. 2, when the engineering site sensor has real-time measurement and transmission capability, the method used by the engineering personnel is as follows: a drilling waste residue main control pollution index measuring unit of the device is connected with a waste residue water online testing sensor and a waste residue leachate pollution index related online testing device, a real-time measuring mode is selected through the device operation and an electronic touch screen of a given unit, after the main pollution index of the drilling waste residue is determined to be correct through measurement and obtained through a liquid crystal comprehensive display unit, a formula is selected and generated in the operation and given unit, a BP neural network algorithm is called, and a drilling waste residue curing formula meeting the I/II requirements of GB18599-2001 is obtained through iterative operation of a calculating and processing unit and is displayed in the liquid crystal comprehensive display unit.
In the embodiment of the disclosure, the sensors of the moisture online detector, the COD online detector, the pH online detector and the oil content online detector are connected with the drilling waste residue main control pollution index measuring unit of the device. Checking the measurement result on a liquid crystal comprehensive display unit of the device, selecting a real-time measurement mode through the operation of the device and an electronic touch screen of a given unit, then calling a BP neural network algorithm through a formula generation instruction of the operation of the device and the given unit, calculating a curing formula, and displaying the curing formula in the liquid crystal comprehensive display unit. The intelligent curing formula generated by the device is 2% of PJ-1+ 4% of lime + 3% of cement + 4% of TZ. The waste slurry sample is solidified according to the formula, and the main pollution indexes of the sample are sampled and detected 7 days after solidification, and are compared with the class I requirements of the pollution control standard of the general industrial solid waste storage and disposal site GB 18599-2001. The results of the detection of the main contaminants in the leachate before and after the solidification of the waste drilling mud are shown in the table below.
Table 4 summary of main pollutant index monitoring results before and after solidification treatment of drilling waste residue
Note: except for pH, color and moisture, the other units are mg/L.
The data show that the formula generated by the device can ensure that the solidified waste residue meets the I-type requirement of the pollution control standard of the general industrial solid waste storage disposal site GB 18599-2001.
Claims (8)
1. A method for generating a water-based drilling mud solidification treatment formulation, comprising:
collecting the water content of the well drilling waste residue and indexes for controlling pollution;
training through a plurality of existing standard curing formulas to obtain a BP neural network fitting algorithm;
and (3) obtaining a drilling waste residue curing formula by the collected drilling waste residue water content and pollution control indexes through a BP neural network fitting algorithm.
2. The method of claim 1 for generating a water-based drilling mud curing treatment formulation, wherein: the indexes for controlling pollution comprise COD, pH value, chroma and oil content of the waste residue leachate.
3. An apparatus for generating a water-based drilling mud solidification treatment recipe, comprising:
the measuring unit is used for collecting the water content of the drilling waste residue and controlling the pollution index;
the operation and given unit is used for manual input of collected data and input of control instructions;
the calculation and processing unit is used for operating a BP neural network fitting algorithm to obtain a drilling waste residue curing formula;
a communication unit for data transmission between the measuring unit, the operation and giving unit, the display unit and the calculation and processing unit;
and the display unit is used for displaying the water content before and after the well drilling waste residue treatment, the main pollution control indexes of the waste residue and the waste residue curing formula result.
4. The apparatus of claim 3, wherein the means for generating a water-based drilling mud curing treatment formulation comprises: the indexes for controlling pollution comprise COD, pH value, chroma and oil content of the waste residue leachate.
5. The apparatus of claim 4, wherein the means for generating a water-based drilling mud curing treatment formulation comprises: the computing and processing unit, the communication unit and the display unit are arranged in the shell; and the shell is filled with a shockproof medium.
6. The apparatus of claim 5, wherein the means for generating a water-based drilling mud curing treatment formulation comprises: the operation and given unit is an electronic touch screen operated in a soft key mode; the operation process comprises an instruction part and a component input part; the instruction part is a working mode selection instruction and a formula generation instruction; the working mode selection instruction is used for selecting a real-time measurement mode and a manual input mode; the real-time measurement mode reads field data in real time through a measurement unit; the manual input mode is used for manually inputting measured pollution index data; generating a curing formula after the formula generation instruction runs; the component input part completes the input of main pollution control indexes of the drilling waste residue manually.
7. The apparatus of claim 6, wherein the means for generating a water-based drilling mud curing treatment formulation comprises: the display unit is an OLED display screen.
8. The apparatus of claim 7, wherein the means for generating a water-based drilling mud curing treatment formulation comprises: the communication unit is an SPI bus.
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