CN112281462A - Shirt fabric typesetting and cutting method - Google Patents
Shirt fabric typesetting and cutting method Download PDFInfo
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- CN112281462A CN112281462A CN202011472324.7A CN202011472324A CN112281462A CN 112281462 A CN112281462 A CN 112281462A CN 202011472324 A CN202011472324 A CN 202011472324A CN 112281462 A CN112281462 A CN 112281462A
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- fabric
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06H—MARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
- D06H7/00—Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41B—SHIRTS; UNDERWEAR; BABY LINEN; HANDKERCHIEFS
- A41B1/00—Shirts
Abstract
The invention relates to a method for typesetting and cutting shirt fabric, which comprises the following steps: the size of the shirt and the size of the fabric are recorded into a typesetting system, and a front garment piece, a rear garment piece, a sleeve piece, a shoulder piece, a bottom collar piece and a collar turning piece are divided according to the size of the shirt; horizontal strips and vertical strips are fixed on the fabric; calculating positioning points of horizontal strips and vertical strips of the front garment piece on the fabric, calculating positioning points of vertical strips of the sleeve piece on the fabric, and adjusting circulating distance points of the horizontal strips and the vertical strips on the fabric according to the positioning points of the front garment piece and the sleeves; then the front cut pieces and the sleeve pieces are typeset on the fabric; then, the rear garment piece is arranged between the adjacent vertical strips on the fabric, and the over-shoulder piece, the bottom collar piece and the lapel piece are arranged in the rest gaps on the fabric to obtain an arrangement pattern; and printing the typesetting drawing into a veneer, placing the veneer on the piled fabric, and cutting the fabric according to the veneer. Compared with the prior art, the invention improves the utilization rate of the fabric, saves the fabric and improves the economic benefit.
Description
Technical Field
The invention relates to the technical field of clothing typesetting, in particular to a shirt fabric typesetting and cutting method.
Background
In the short-sleeved casual shirt in the prior art, the utilization rate of two groups of large circulation of a head-edition development fabric lattice-type warp vertical bar is 39%, the large-cargo typesetting is carried out by fixing the right front piece vertical bar at first and fixing the horizontal bar position, and the consumption of single ready-made clothes pieces discharged from the large-cargo circular lattice is 2.41M/piece from the original fabric circulation lattice; the consumption of single ready-made clothes of the shirt is high, the waste of the fabric is large, and the benefit is low; it is necessary to solve these problems.
Disclosure of Invention
The present invention is directed to solving, at least to some extent, one of the above-mentioned problems in the prior art. Therefore, the invention aims to provide a shirt fabric typesetting and cutting method which can improve the fabric utilization rate, save the fabric and improve the economic benefit.
The technical scheme for solving the technical problems is as follows: a shirt fabric typesetting and cutting method comprises the following steps:
the size of the shirt and the size of the fabric are recorded into a typesetting system, and a front garment piece, a rear garment piece, a sleeve piece, a shoulder piece, a bottom collar piece and a collar turning piece are divided according to the size of the shirt; setting transverse strips and vertical strips on the fabric;
calculating positioning points of horizontal strips and vertical strips of the front garment piece on the fabric, calculating positioning points of vertical strips of the sleeve piece on the fabric, and adjusting circulating distance points of the horizontal strips and the vertical strips on the fabric according to the positioning points of the front garment piece and the sleeves; then the front cut pieces and the sleeve pieces are typeset on the fabric;
then, the rear garment piece is arranged between the adjacent vertical strips on the fabric, and the over-shoulder piece, the bottom collar piece and the lapel piece are arranged in the rest gaps on the fabric to obtain an arrangement pattern;
and printing the typesetting drawing into a veneer, placing the veneer on the piled fabric, and cutting the fabric according to the veneer.
On the basis of the technical scheme, the invention can be further improved as follows.
Further, according to the size of the fabric and the size of the sleeve pieces, two sleeve pieces are typeset on the same vertical bar; at least two front garment pieces are typeset on the same horizontal bar.
Furthermore, the distance between two adjacent vertical bars on the fabric is adjusted, and two sleeve sheets are typeset on each vertical bar on the two adjacent vertical bars.
And further, adjusting the circulating distance points of the horizontal strips and the vertical strips on the fabric, and simultaneously cutting 2-3 pieces of shirt fabric pieces on a single fabric.
Furthermore, when the shirt is typeset, the obviously exposed combination part is placed on the same or similar warp yarns of the fabric.
Furthermore, the shirt is a short-sleeved casual shirt, and the obviously exposed joint parts are a joint seam of the front garment piece and the rear garment piece, a joint seam of the front garment piece and the sleeve piece, and a joint seam of the front garment piece and the shoulder-crossing piece.
Further, before the fabrics are stacked, utilizing a flaw identification system to identify flaws of the fabrics; the flaw identification system utilizes a camera to shoot the fabric to obtain video information; performing video decoding on the video information, decomposing the video into images and generating image information;
the defect identification system stores a standard fabric image, the image of the image information is identified and compared with the standard fabric image, when the image of the image information is consistent with the standard fabric image, the fabric is in accordance with the standard, and the fabric is coded; when the image of the image information is inconsistent with the standard fabric image, taking the area where the image of the image information is inconsistent with the standard fabric image as a defect area, and intercepting the defect area to obtain a defect image; and displaying the flaw image and storing the flaw image.
Further, the flaw identification system adopts a wavelet transform filtering method to carry out smooth denoising processing on the flaw image, and adopts an image sharpening method to recover the boundary information of the flaw image; and matching the flaw image with the recovered boundary information with the characteristic template, and detecting the flaw type corresponding to the flaw in the flaw image by a template matching algorithm based on normalized cross-correlation to obtain the type of the flaw in the flaw image.
Further, the flaw identification system extracts characteristic information of jumping, cotton balls, missing warps, missing wefts, hole wiping, roving, hanging bows, bow yarns, selvage, hole tying, embedding, yarn tying, weaving rarefaction, thread prints, weft roving, hair spots, edge breakage, yarn tightening, hole shearing, yellow stains and hair wiping in the fabric by using a convolutional neural network, and a characteristic template is manufactured according to the characteristic information.
And further, processing the stored flaw image by using a data processing system, positioning the position of the flaw in the flaw image, acquiring flaw position information, performing data statistics on the flaw position information, and displaying the statistical information.
The invention has the beneficial effects that: adjusting the circulating distance points of the horizontal strips and the vertical strips on the fabric, and increasing the utilization rate of the fabric to 61% through the ready-made clothes discharged from the typesetting drawing; the consumption of single piece of ready-made clothes is 1.5M/piece, the consumption of single piece is saved for company by 0.91M/piece, the fabric is saved by 9285M, and 30 ten thousand yuan of economic benefit is directly created; the obviously exposed combination part is placed on the same or similar warp yarns of the fabric, so that the defect caused by the color difference of the fabric is overcome, the color difference of the combination part of the two pieces of cloth is reduced and eliminated, the appearance of the finished clothes is improved, and the grade of the clothes product is improved.
Drawings
FIG. 1 is a schematic view of a shirt of the present invention;
FIG. 2 is a schematic diagram of layout and cutting of shirts according to the present invention.
In the drawings, the components represented by the respective reference numerals are listed below:
1a and 1b front garment pieces, 2a and 2b rear garment pieces, 3a, 3b, 3c and 3d sleeve pieces, 4a and 4b shoulder passing pieces, 5a and 5b bottom collar pieces, 6a and 6b collar turning pieces, 7 and horizontal bars, 8 and vertical bars.
Detailed Description
The principles and features of this invention are described below in conjunction with the following drawings, which are set forth by way of illustration only and are not intended to limit the scope of the invention.
As shown in fig. 1 and 2, a method for cutting a shirt fabric layout comprises the following steps:
the size of the shirt and the size of the fabric are recorded into a typesetting system, and front garment pieces 1a and 1b, rear garment pieces 2a and 2b, sleeve pieces 3a, 3b, 3c and 3d, over-shoulder pieces 4a and 4b, bottom collar pieces 5a and 5b and lapel pieces 6a and 6b are divided according to the size of the shirt; setting a horizontal bar 7 and a vertical bar 8 on the fabric;
calculating positioning points of horizontal bars 7 and vertical bars 8 of the front cut pieces 1a and 1b on the fabric, calculating positioning points of vertical bars 8 of the sleeve pieces 3a, 3b, 3c and 3d on the fabric, and adjusting circulating distance points of the horizontal bars 7 and the vertical bars 8 on the fabric according to the positioning points of the front cut pieces 1a and 1b and the sleeves; then the front garment pieces 1a and 1b and the sleeve pieces 3a, 3b, 3c and 3d are typeset on the fabric;
then, the back cut pieces 2a and 2b are arranged between the adjacent vertical bars 8 on the fabric, the shoulder pieces 4a and 4b, the bottom collar pieces 5a and 5b and the lapel pieces 6a and 6b are arranged in the rest gaps on the fabric, and a layout is obtained;
and printing the typesetting drawing into a veneer, placing the veneer on the piled fabric, and cutting the fabric according to the veneer.
In the above embodiment, two sleeve panels 3a, 3b, 3c and 3d are laid out on the same vertical bar 8 according to the size of the fabric and the sizes of the sleeve panels 3a, 3b, 3c and 3 d; at least two front garment pieces 1a and 1b are typeset on the same horizontal bar 7.
In the above embodiment, the distance between two adjacent vertical bars 8 on the fabric is adjusted, and two sleeve panels 3a, 3b, 3c, and 3d are laid out on each vertical bar 8 on the two adjacent vertical bars 8.
In the embodiment, the circulation distance points of the horizontal strips 7 and the vertical strips 8 on the fabric are adjusted, and 2-3 pieces of shirt fabric pieces are cut on a single fabric simultaneously.
In the above embodiment, when the shirt is typeset, the obviously exposed combination part is placed on the same or similar warp yarns of the fabric.
In the above embodiment, the shirt is a short-sleeved casual shirt, and the joint portions that are clearly exposed are the joint seams of the front panels 1a and 1b and the rear panels 2a and 2b, the joint seams of the front panels 1a and 1b and the sleeve panels 3a, 3b, 3c, and 3d, and the joint seams of the front panels 1a and 1b and the shoulder- crossing panels 4a and 4 b.
In the embodiment, before the fabrics are stacked, the defect identification system is used for identifying the defects of the fabrics; the flaw identification system utilizes a camera to shoot the fabric to obtain video information; performing video decoding on the video information, decomposing the video into images and generating image information;
the defect identification system stores a standard fabric image, the image of the image information is identified and compared with the standard fabric image, when the image of the image information is consistent with the standard fabric image, the fabric is in accordance with the standard, and the fabric is coded; when the image of the image information is inconsistent with the standard fabric image, taking the area where the image of the image information is inconsistent with the standard fabric image as a defect area, and intercepting the defect area to obtain a defect image; and displaying the flaw image and storing the flaw image.
In the above embodiment, the defect identification system performs smooth denoising processing on the defect image by using a wavelet transform filtering method, and restores the boundary information of the defect image by using an image sharpening method; and matching the flaw image with the recovered boundary information with the characteristic template, and detecting the flaw type corresponding to the flaw in the flaw image by a template matching algorithm based on normalized cross-correlation to obtain the type of the flaw in the flaw image.
Through a deep learning domain algorithm, the advantages of feature extraction and flaw identification under fine-grained classification are obvious, and the shearing precision and quality of shirt typesetting can be ensured.
In the above embodiment, the defect identification system extracts characteristic information of the cotton jumping, the cotton balls, the warp missing, the weft missing, the hole wiping, the roving, the hanging bow, the bow yarn, the edge returning, the hole tying, the embedding, the yarn tying, the weaving rarefaction, the thread printing, the weft roving, the hair spots, the edge breaking, the yarn tightening, the hole shearing, the yellow stain and the hair wiping in the fabric by using the convolutional neural network, and makes the characteristic template according to the characteristic information.
In the above embodiment, the data processing system is used to process the stored defect image, locate the position of the defect in the defect image, obtain the defect position information, perform data statistics on the defect position information, and display the statistical information.
Through counting the flaw position information, the device for producing the fabric is convenient to maintain by utilizing the statistical information, the device for producing the fabric is improved, and the production quality of the fabric is improved.
According to the embodiment, through the optimized typesetting, the circulating distance points of the horizontal strips 7 and the vertical strips 8 on the fabric are adjusted according to the positioning points of the front cut pieces 1a and 1b and the sleeves; then fixing the positions of the horizontal bars 7 and the vertical bars 8; then the front garment pieces 1a and 1b and the sleeve pieces 3a, 3b, 3c and 3d are typeset on the fabric; then, the back cut pieces 2a and 2b are arranged between the adjacent vertical bars 8 on the fabric, the shoulder pieces 4a and 4b, the bottom collar pieces 5a and 5b and the lapel pieces 6a and 6b are arranged in the rest gaps on the fabric, and a layout is obtained; the ready-made clothes are arranged by typesetting the picture, so that the utilization rate of the fabric is improved to 61%; the consumption of each piece of ready-made clothes is 1.5M/piece, the consumption of each piece is saved by 0.91M/piece for a company, the fabric is saved by 9285 meters, and the economic benefit is directly created by 30 ten thousand yuan.
The obviously exposed combination part is placed on the same or similar warp yarns of the fabric, so that the defect caused by the color difference of the fabric is overcome, the color difference of the combination part of the two pieces of cloth is reduced and eliminated, the appearance of the finished clothes is improved, and the grade of the clothes product is improved.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (10)
1. A shirt fabric typesetting and cutting method is characterized by comprising the following steps:
the method comprises the steps of recording the size of a shirt and the size of fabric into a typesetting system, and dividing front garment pieces (1 a, 1 b), rear garment pieces (2 a, 2 b), sleeve pieces (3 a, 3b, 3c, 3 d), shoulder pieces (4 a, 4 b), bottom collar pieces (5 a, 5 b) and collar turning pieces (6 a, 6 b) according to the size of the shirt; a horizontal bar (7) and a vertical bar (8) are arranged on the fabric;
calculating positioning points of horizontal bars (7) and vertical bars (8) of the front garment pieces (1 a and 1 b) on the fabric, calculating positioning points of vertical bars (8) of sleeve pieces (3 a, 3b, 3c and 3 d) on the fabric, and adjusting circulating distance points of the horizontal bars (7) and the vertical bars (8) on the fabric according to the positioning points of the front garment pieces (1 a and 1 b) and the sleeves; then the front garment pieces (1 a, 1 b) and the sleeve pieces (3 a, 3b, 3c, 3 d) are typeset on the fabric;
then, the rear cut pieces (2 a, 2 b) are arranged between the adjacent vertical bars (8) on the fabric, and the over shoulder pieces (4 a, 4 b), the bottom collar pieces (5 a, 5 b) and the collar turning pieces (6 a, 6 b) are arranged in the rest gaps on the fabric to obtain an arrangement layout;
and printing the typesetting drawing into a veneer, placing the veneer on the piled fabric, and cutting the fabric according to the veneer.
2. The method for cutting the typesetting of the shirt fabric according to claim 1, which is characterized in that: according to the size of the fabric and the sizes of the sleeve pieces (3 a, 3b, 3c and 3 d), composing two sleeve pieces (3 a, 3b, 3c and 3 d) on the same vertical bar (8); at least two front garment pieces (1 a, 1 b) are typeset on the same horizontal bar (7).
3. The method for cutting the typesetting of the shirt fabric according to claim 1, which is characterized in that: the distance between two adjacent vertical bars (8) on the fabric is adjusted, and two sleeve pieces (3 a, 3b, 3c and 3 d) are typeset on each vertical bar (8) on the two adjacent vertical bars (8).
4. A shirt fabric typesetting cutting method according to any one of claims 1 to 3, characterized in that: and then adjusting the circulating distance points of the horizontal strips (7) and the vertical strips (8) on the fabric, and simultaneously cutting 2-3 pieces of shirt fabric pieces on a single fabric.
5. The method for cutting the typesetting of the shirt fabric according to claim 1, which is characterized in that: when the shirt is typeset, the obviously exposed combination parts are placed on the same or similar warp yarns of the fabric.
6. The method for cutting the typesetting of the shirt fabric according to claim 5, characterized by comprising the following steps: the shirt is a short-sleeved casual shirt, and the joint parts which are obviously exposed are the joint seams of the front garment pieces (1 a and 1 b) and the rear garment pieces (2 a and 2 b), the joint seams of the front garment pieces (1 a and 1 b) and the sleeve pieces (3 a, 3b, 3c and 3 d), and the joint seams of the front garment pieces (1 a and 1 b) and the shoulder-crossing pieces (4 a and 4 b).
7. The method for cutting the typesetting of the shirt fabric according to claim 1, which is characterized in that: before the fabrics are stacked, utilizing a flaw identification system to identify flaws of the fabrics; the flaw identification system utilizes a camera to shoot the fabric to obtain video information; performing video decoding on the video information, decomposing the video into images and generating image information;
the defect identification system stores a standard fabric image, the image of the image information is identified and compared with the standard fabric image, when the image of the image information is consistent with the standard fabric image, the fabric is in accordance with the standard, and the fabric is coded; when the image of the image information is inconsistent with the standard fabric image, taking the area where the image of the image information is inconsistent with the standard fabric image as a defect area, and intercepting the defect area to obtain a defect image; and displaying the flaw image and storing the flaw image.
8. The method for cutting the typesetting of the shirt fabric according to claim 7, which is characterized in that: the flaw identification system adopts a wavelet transform filtering method to carry out smooth noise reduction processing on the flaw image, and adopts an image sharpening method to recover the boundary information of the flaw image; and matching the flaw image with the recovered boundary information with the characteristic template, and detecting the flaw type corresponding to the flaw in the flaw image by a template matching algorithm based on normalized cross-correlation to obtain the type of the flaw in the flaw image.
9. The method for cutting the typesetting of the shirt fabric according to claim 8, characterized in that: the flaw identification system utilizes a convolutional neural network to extract characteristic information of jumping flowers, cotton balls, missing warps, missing wefts, holes, rough yarns, hanging bows, bow yarns, edge returning, hole forming, embedding, yarn binding, weaving, thread printing, weft rough yarns, hair spots, edge breakage, yarn tightening, hole cutting, yellow stains and brushing in the fabric, and a characteristic template is manufactured according to the characteristic information.
10. The method for cutting the typesetting of the shirt fabric according to claim 7, which is characterized in that: and processing the stored flaw image by using a data processing system, positioning the position of the flaw in the flaw image, acquiring flaw position information, performing data statistics on the flaw position information, and displaying the statistical information.
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| CN202011472324.7A CN112281462A (en) | 2020-12-15 | 2020-12-15 | Shirt fabric typesetting and cutting method |
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| CN202011472324.7A CN112281462A (en) | 2020-12-15 | 2020-12-15 | Shirt fabric typesetting and cutting method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114934381A (en) * | 2022-05-28 | 2022-08-23 | 称意科技研发园(江苏)有限公司 | Dress tailoring measurement system for dress inspection |
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Application publication date: 20210129 |