CN112276061B - Mechanical casting pouring system - Google Patents
Mechanical casting pouring system Download PDFInfo
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- CN112276061B CN112276061B CN202011191277.9A CN202011191277A CN112276061B CN 112276061 B CN112276061 B CN 112276061B CN 202011191277 A CN202011191277 A CN 202011191277A CN 112276061 B CN112276061 B CN 112276061B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D33/00—Equipment for handling moulds
- B22D33/06—Burdening or relieving moulds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/08—Features with respect to supply of molten metal, e.g. ingates, circular gates, skim gates
- B22C9/082—Sprues, pouring cups
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/08—Features with respect to supply of molten metal, e.g. ingates, circular gates, skim gates
- B22C9/086—Filters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D27/00—Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting
- B22D27/04—Influencing the temperature of the metal, e.g. by heating or cooling the mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D33/00—Equipment for handling moulds
- B22D33/04—Bringing together or separating moulds
Abstract
The invention discloses a mechanical casting and pouring system, wherein a second electric slide rail is arranged in the middle of the top end of a workbench, the outer end of the second electric slide rail is connected with a slide block in a sliding manner, the top end of the slide block is connected with a placing cylinder in a rotating manner, a lower die is placed in the placing cylinder, the top end of the lower die is clamped with an upper die, the middle of the top end of the upper die is provided with a pouring hole, and a pouring mechanism is clamped in the pouring hole. Avoid the pouring liquid to appear great fluctuation in the mould inside.
Description
Technical Field
The invention relates to the technical field of mechanical casting, in particular to a mechanical casting pouring system.
Background
Casting is one of basic processes of modern mechanical manufacturing industry, casting is used as a metal hot working process, the development of China is gradually mature, mechanical casting is that metal is smelted into liquid meeting certain requirements by using the technology and poured into a casting mold, and a casting with a preset shape, size and performance is obtained after cooling, solidification and cleaning treatment, so that the casting can be applied to all mechanical equipment;
however, the existing mechanical casting pouring system lacks an assembly for slowly injecting the casting liquid, which causes large fluctuation after the casting liquid is injected into the mold, so that the casting liquid is difficult to fill the mold, and the molding result of the mold is affected.
Disclosure of Invention
The invention provides a mechanical casting pouring system, which can effectively solve the problem that the molding result of a mold is influenced because the casting liquid is difficult to fill the mold due to large fluctuation after the casting liquid is injected into the mold because the casting liquid lacks an assembly for slowly injecting the casting liquid, which is provided by the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a mechanical casting and pouring system comprises a workbench, wherein a second electric slide rail is arranged in the middle of the top end of the workbench, the outer end of the second electric slide rail is connected with a slide block in a sliding manner, the top end of the slide block is connected with a placing cylinder in a rotating manner, a lower die is placed in the placing cylinder, the top end of the lower die is connected with an upper die in a clamping manner, a pouring hole is formed in the middle of the top end of the upper die, a pouring mechanism is connected in the pouring hole in a clamping manner, and the input end of the second electric slide rail is electrically connected with the output end of an external power supply;
preferably, the pouring mechanism comprises a conveying pipe, a guide cylinder, a clamping rod, an installation rod, a thread guide piece, a collecting cylinder, an installation frame, a filter screen, a connecting flange, a containing block, a telescopic spring, a movable block, a fixed rod, a limiting block and a scraper;
the inside joint of pouring hole has the conveyer pipe, conveyer pipe top fixedly connected with guide cylinder, guide cylinder inner wall joint has the kelly, kelly outer end middle part welding has the installation pole, installation pole outer end fixedly connected with screw thread direction piece, conveyer pipe bottom fixedly connected with collecting vessel, and the conveyer pipe top has placed the mounting bracket, mounting bracket bottom middle part is inlayed and is had the filter screen, flange is installed on the mounting bracket top, it is located the symmetrical fixedly connected with of pouring hole both sides position department and accomodates the piece to go up the mould top, accomodate a one end inner wall symmetry and install expanding spring, expanding spring one end fixed link has the movable block, the symmetrical fixedly connected with dead lever of movable block one end, one dead lever one end fixedly connected with stopper, another dead lever one end fixedly connected with scraper blade.
Preferably, the inner diameter of the conveying pipe is larger than the outer diameter of the thread guide sheet, the length of the clamping rod is larger than the inner diameter of the bottom of the inner wall of the guide cylinder, and the included angle between the inner wall of the collecting cylinder and the inner wall of the conveying pipe is measured.
Preferably, the side position of the top end of the workbench is symmetrically provided with a sealing mechanism, and the sealing mechanism comprises a first electric slide rail, a connecting frame, an electric telescopic rod, a limiting plate, a supporting plate, a connecting shaft, a clamping plate, a containing hole, an installation column, a buffer spring, a sealing plate and an embedding hole;
first electronic slide rail is installed to workstation top avris position department symmetry, first electronic slide rail outer end sliding connection has the link, electric telescopic link is installed to link top end edge side position department, electric telescopic link bottom end fixedly connected with limiting plate, limiting plate bottom fixedly connected with backup pad, the backup pad bottom is rotated and is connected with the connecting axle, connecting axle outer end symmetry is rotated and is connected with the cardboard, the hole of accomodating is seted up to cardboard one end, backup pad one end fixedly connected with erection column, buffer spring is installed to erection column one end, the equal fixedly connected with closing plate in lower mould and last mould junction outer end, the embedding hole has been seted up to closing plate top symmetry, electric telescopic link and first electronic slide rail input all with external power source output electric connection.
Preferably, the embedding hole penetrates through the outer end of the sealing plate and is located right below the connecting shaft, the top end of the clamping plate is provided with a round angle, and one end of the buffer spring is fixedly connected with the inner side of the clamping plate.
Preferably, the outer end of the placing cylinder is fixedly connected with a rotating cooling mechanism, and the rotating cooling mechanism comprises a tooth block, a sliding chute, a guide rod, a sliding block, an auxiliary rotating shaft, a transmission gear, an installation cylinder, a drainage cylinder, a corrugated hose and a fan;
place a section of thick bamboo outer end equidistance fixedly connected with tooth piece, the workstation top is located electronic slide rail one side position department of second and has seted up the spout, the inside fixedly connected with guide bar of spout, guide bar outer end sliding connection has the sliding block, sliding block top fixedly connected with supplementary pivot, supplementary pivot top is rotated and is connected with drive gear, drive gear is connected with the tooth piece meshing, the workstation top is located electronic slide rail opposite side position department of second and imbeds and has an installation section of thick bamboo, installation section of thick bamboo top fixed joint has a drainage section of thick bamboo, corrugated hose is installed in drainage section of thick bamboo top embedding, installation section of thick bamboo internally mounted has the fan, fan input and external power source output electric connection.
Preferably, the tooth piece is total, and 22 the tooth piece docks each other with the drive gear outer end, the sliding block outer end is run through to the guide bar outer end, and the inside laminating closely of guide bar outer end and sliding block.
Preferably, the top end of the limiting plate is fixedly connected with a separating mechanism, and the separating mechanism comprises a placing block, a fastening bolt, a connecting rod, a threaded hole, a bolt seat, a limiting rotating shaft, a limiting rod and a clamping block;
limiting plate outer end fixedly connected with places the piece, place a top and install fastening bolt, go up mould outer end symmetry fixedly connected with connecting rod, connecting rod top symmetry set up threaded hole, and connecting rod bottom fixedly connected with bolt seat, one the symmetrical embedding of link top end side position department has spacing pivot, spacing pivot outer end has cup jointed the gag lever post, another link top end side position department symmetry fixedly connected with joint piece.
Preferably, the threaded hole is located right above the fastening bolt, one corner of the top end of the clamping block is a circular corner, and the width between the two limiting rods is smaller than the outer diameter of the connecting flange.
Preferably, a protection mechanism is fixedly connected to the top end of the workbench at one side of the installation barrel, and the protection mechanism comprises an embedding barrel, sealing rubber, a thread groove, a drainage tube, a protection barrel, a clamping groove and a sealing block;
the drainage tube top is located corrugated tube one end outside position department and has cup jointed an embedding section of thick bamboo, embedding section of thick bamboo inner wall joint has sealing rubber, threaded groove has been seted up to corrugated tube outer end one side position department, the inside threaded connection of threaded groove has the drainage tube, the workstation top is located installation section of thick bamboo one side position department fixedly connected with protection section of thick bamboo, the joint groove has been seted up to protection section of thick bamboo top, the joint inslot portion bottom central point puts the fixedly connected with seal block of department.
Preferably, the sealing block outer diameter is consistent with the corrugated hose inner diameter, one end of the drainage cylinder is arranged to be hammer-shaped, an air outlet hole is formed in the hammer-shaped end of the drainage cylinder, and the sealing rubber inner wall is tightly attached to the outer end of the corrugated hose.
Compared with the prior art, the invention has the beneficial effects that: the invention has scientific and reasonable structure and safe and convenient use:
1. the pouring mechanism is arranged, after molten slag in the pouring liquid is filtered, the pouring liquid is stably and slowly injected into the die, so that the pouring liquid is filled in the die, the occurrence of gaps is avoided, the thread guide piece is placed in the conveying pipe, due to the limitation of the clamping rod, the limiting of the installation rod is facilitated, the thread guide piece is prevented from falling into the die, the limiting block is used for clamping and limiting the conveying pipe through the acting force of the telescopic rod and the containing block, the conveying pipe is fixed in the pouring hole, meanwhile, the scraping plate is used for facilitating the residual solution on the outer surface of the conveying pipe to be scraped into the die again when the conveying pipe is slowly drawn out, so that the pouring liquid is prevented from flowing out, in addition, the collecting cylinder is used for facilitating the collection and guiding of the pouring liquid flowing out from the side of the thread guide piece, so that the pouring liquid slowly flows into the die through the collecting cylinder, avoid the pouring liquid to appear great fluctuation in the mould inside.
2. Sealing mechanism has been set up, it is fixed to be convenient for extrude last mould and bed die, thereby make last mould and bed die closely laminate, avoid appearing shifting, drive the limiting plate through electric telescopic handle and extrude last mould, and through buffer spring's effort, thereby make the connecting axle to drive the cardboard when the contact embedding hole, the cardboard shrink, the effort through buffer spring once more, thereby make the cardboard when passing the closing plate, carry on spacingly to the closing plate, with this mutually supporting through cardboard and limiting plate, thereby be convenient for extrude last mould and bed die and fix the mould on the bed die top simultaneously, thereby avoid at the cooling shaping process, go up mould and bed die and the phenomenon of shifting appears.
3. The rotary cooling mechanism is arranged, the rotary cooling mechanism is convenient to rotate the inner model of the lower die, the model is cooled while rotating, the guide rod and the sliding block are matched, the sliding transmission gear is connected with the tooth block which is used for placing the outer end of the cylinder in a meshed mode, the rotary cooling mechanism is convenient to rotate the inner model of the lower die, the fan and the drainage cylinder are used, the wind guide corrugated hose which is produced by the fan is convenient to guide, meanwhile, the corrugated hose is convenient for workers to rapidly cool the outer end of the model, and the model is convenient to take out.
4. The separating mechanism is arranged, when the limiting plate is contacted with the upper die to limit the upper die, the upper die and the lower die are convenient to separate, the manual separation operation is omitted, the separation is convenient, when the pouring structure finishes pouring liquid into the die, the limiting shaft is used for limiting, the limiting rod is convenient to be clamped inside the clamping block, the limiting rod is convenient to be clamped behind the pulling pouring mechanism, the limiting rod limits the connecting flange, the conveying pipe bottom and the pouring hole are convenient to be arranged on the same horizontal plane, the pouring hole is convenient to seal, the fastening bolt is screwed into the threaded hole at the same time, the limiting plate is convenient to be fixed with the upper die, the limiting plate is convenient to drive the upper die to move when the limiting plate moves, and the upper die and the lower die are convenient to be separated.
5. The protection mechanism is arranged, be convenient for protect the corrugated hose, thereby avoid not using the corrugated hose for a long time, make the inside dust that piles up of corrugated hose, through an embedding section of thick bamboo, the convenience is installed the corrugated hose, and through sealing rubber, thereby be convenient for seal the drainage section of thick bamboo, make wind only can blow off through the corrugated hose is inside, simultaneously pass through the drainage tube, be convenient for strengthen wind-force, thereby be convenient for accelerate the complete cooling of model, when not using the corrugated hose, through joint groove and sealing block cooperation, thereby be convenient for with the corrugated hose joint in joint inslot portion, thereby be convenient for sealing block protects the corrugated hose, avoid the dust to pile up inside the corrugated hose.
In summary, through the separating mechanism and the sealing structure, the limiting plate in the sealing structure and the connecting rod in the separating mechanism are matched with each other while the mold is sealed, so that when the mold is unsealed, the upper mold and the lower mold are driven to be separated at the same time, and therefore, the step of manual separation is saved, and the mold is more convenient to separate;
through protective structure and rotation cooling structure, make when needs cool off the mould, conveniently take corrugated hose out from joint inslot portion, simultaneously because the effect of joint inslot portion sealing piece, be convenient for protect corrugated hose, reduce the dust gathering inside corrugated hose, thereby keep corrugated hose's cleanness, and then make when using corrugated hose, avoid blowing the dust to the model surface, pass through protective structure once more, thereby be convenient for dismantle the corrugated hose in the rotation cooling structure, make things convenient for the staff to wash it with this.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention.
In the drawings:
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of the area A in FIG. 1 according to the present invention;
FIG. 3 is a schematic diagram of the frame structure of the limiting plate of the invention;
FIG. 4 is a schematic view of the mounting structure of the card of the present invention;
FIG. 5 is a schematic view of the mounting structure of the stop lever of the present invention;
FIG. 6 is a schematic view of the mounting structure of the tooth block of the present invention;
FIG. 7 is a schematic view of the mounting structure of the transmission gear of the present invention;
FIG. 8 is a schematic view of the mounting structure of the sealing plate of the present invention;
FIG. 9 is a cross-sectional view of the mounting structure of the thread guide plate of the present invention;
FIG. 10 is a schematic structural diagram of the region B in FIG. 9 according to the present invention;
FIG. 11 is a schematic view of the mounting structure of the draft tube of the present invention;
reference numbers in the figures: 1. a work table;
2. a sealing mechanism; 201. a first electric slide rail; 202. a connecting frame; 203. an electric telescopic rod; 204. a limiting plate; 205. a support plate; 206. a connecting shaft; 207. clamping a plate; 208. a receiving hole; 209. mounting a column; 210. a buffer spring; 211. a sealing plate; 212. an insertion hole;
3. a second electric slide rail; 4. placing the cylinder; 5. a lower die; 6. an upper die; 7. a pouring hole;
8. a pouring mechanism; 801. a delivery pipe; 802. a guide cylinder; 803. a clamping rod; 804. mounting a rod; 805. a thread guide piece; 806. a collection canister; 807. a mounting frame; 808. a filter screen; 809. a connecting flange; 810. receiving the block; 811. a tension spring; 812. a movable block; 813. fixing the rod; 814. a limiting block; 815. a squeegee;
9. rotating the cooling mechanism; 901. a tooth block; 902. a chute; 903. a guide bar; 904. a slider; 905. an auxiliary rotating shaft; 906. a transmission gear; 907. mounting the cylinder; 908. a drainage tube; 909. a corrugated hose; 910. a fan;
10. a separating mechanism; 1001. placing the blocks; 1002. fastening a bolt; 1003. a connecting rod; 1004. a threaded hole; 1005. a bolt seat; 1006. a limiting rotating shaft; 1007. a limiting rod; 1008. a clamping block;
11. a protection mechanism; 1101. an embedment cartridge; 1102. sealing rubber; 1103. a thread groove; 1104. a drainage tube; 1105. a protective cylinder; 1106. a clamping groove; 1107. a sealing block;
12. a slide block.
Detailed Description
The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.
Example (b): as shown in fig. 1-11, the invention provides a technical scheme, which is a mechanical casting and pouring system, and comprises a workbench 1, wherein a second electric slide rail 3 is installed in the middle of the top end of the workbench 1, the outer end of the second electric slide rail 3 is connected with a slide block 12 in a sliding manner, the top end of the slide block 12 is rotatably connected with a placing cylinder 4, a lower mold 5 is placed inside the placing cylinder 4, an upper mold 6 is clamped at the top end of the lower mold 5, a pouring hole 7 is formed in the middle of the top end of the upper mold 6, a pouring mechanism 8 is clamped inside the pouring hole 7, and the input end of the second electric slide rail 3 is electrically connected with the output end of an external power supply;
the pouring mechanism 8 comprises a conveying pipe 801, a guide cylinder 802, a clamping rod 803, an installation rod 804, a thread guide piece 805, a collection cylinder 806, an installation frame 807, a filter screen 808, a connecting flange 809, a containing block 810, a telescopic spring 811, a movable block 812, a fixed rod 813, a limiting block 814 and a scraper 815;
a conveying pipe 801 is clamped inside the pouring hole 7, a guide cylinder 802 is fixedly connected at the top end of the conveying pipe 801, a clamping rod 803 is clamped on the inner wall of the guide cylinder 802, an installation rod 804 is welded in the middle of the outer end of the clamping rod 803, a thread guide piece 805 is fixedly connected at the outer end of the installation rod 804, a collecting cylinder 806 is fixedly connected at the bottom end of the conveying pipe 801, in order to collect casting liquid falling from the side position of the thread guide piece 805, the inner diameter of the conveying pipe 801 is larger than the outer diameter of the thread guide piece 805, the length of the clamping rod 803 is larger than the inner diameter of the bottom of the inner wall of the guide cylinder 802, the included angle between the inner wall of the collecting cylinder 806 and the inner wall of the conveying pipe 801 is 130 degrees, an installation rack 807 is arranged at the top end of the conveying pipe 801, a filter screen 808 is embedded in the middle of the bottom end of the installation rack 807, a connecting flange 809 is arranged at the top end of the installation rack 807, receiving blocks 810 are symmetrically and fixedly connected at the positions, at the positions of the top end of the upper die 6, the two sides of the pouring hole 7, and the receiving blocks are symmetrically provided with extension springs 811, one end of the telescopic spring 811 is fixedly connected with a movable block 812, one end of the movable block 812 is symmetrically and fixedly connected with a fixed rod 813, one end of one fixed rod 813 is fixedly connected with a limited block 814, and one end of the other fixed rod 813 is fixedly connected with a scraper 815.
The sealing mechanism 2 is symmetrically installed at the side position of the top end of the workbench 1, and the sealing mechanism 2 comprises a first electric slide rail 201, a connecting frame 202, an electric telescopic rod 203, a limiting plate 204, a supporting plate 205, a connecting shaft 206, a clamping plate 207, a containing hole 208, an installing column 209, a buffer spring 210, a sealing plate 211 and an embedding hole 212;
the top end side position of the workbench 1 is symmetrically provided with a first electric slide rail 201, the outer end of the first electric slide rail 201 is connected with a connecting frame 202 in a sliding way, the top end side position of the connecting frame 202 is provided with an electric telescopic rod 203, the model of the electric telescopic rod 203 is 011, the bottom end of the electric telescopic rod 203 is fixedly connected with a limiting plate 204, the bottom end of the limiting plate 204 is fixedly connected with a supporting plate 205, the bottom end of the supporting plate 205 is rotatably connected with a connecting shaft 206, the outer end of the connecting shaft 206 is rotatably connected with a clamping plate 207, one end of the clamping plate 207 is provided with an accommodating hole 208, one end of the supporting plate 205 is fixedly connected with a mounting post 209, one end of the mounting post 209 is provided with a buffer spring 210, the outer end of the connecting part of the lower die 5 and the upper die 6 is fixedly connected with a sealing plate 211, the top end of the sealing plate 211 is symmetrically provided with an embedding hole 212, the clamping plate 207 is convenient to limit the sealing plate 211, the embedding hole 212 penetrates through the outer end of the sealing plate 211, and the embedding hole 212 is positioned under the connecting shaft 206, the cardboard 207 top sets up to the fillet, buffer spring 210 one end and the inboard fixed connection of cardboard 207, electric telescopic rod 203 and first electric slide rail 201 input all with external power supply output electric connection.
The outer end of the placing cylinder 4 is fixedly connected with a rotary cooling mechanism 9, and the rotary cooling mechanism 9 comprises a toothed block 901, a chute 902, a guide rod 903, a sliding block 904, an auxiliary rotating shaft 905, a transmission gear 906, an installation cylinder 907, a drainage cylinder 908, a corrugated hose 909 and a fan 910;
the outer end of the placing cylinder 4 is fixedly connected with tooth blocks 901 at equal intervals, the top end of the workbench 1 is positioned at one side of the second electric slide rail 3 and is provided with a slide groove 902, the inside of the slide groove 902 is fixedly connected with a guide rod 903, the outer end of the guide rod 903 is connected with a slide block 904 in a sliding way, the top end of the slide block 904 is fixedly connected with an auxiliary rotating shaft 905, the top end of the auxiliary rotating shaft 905 is rotatably connected with a transmission gear 906 to facilitate the sliding of the slide block 904, the total number of the tooth blocks 901 is 22, 22 tooth blocks 901 are mutually butted with the outer end of the transmission gear 906, the outer end of the guide rod 903 penetrates through the outer end of the slide block 904, the outer end of the guide rod 903 is tightly jointed with the inside of the slide block 904, the transmission gear 906 is meshed with the tooth blocks 901, the mounting cylinder 907 is embedded at the position at the other side of the top end of the workbench 1 and is fixedly clamped with a drainage cylinder 908, the corrugated hose 909 is embedded at the top end of the drainage cylinder 907, the fan 910 is installed inside the installation cylinder 907, the model of the fan 910 is XGB110, and an input end of the fan 910 is electrically connected with an output end of an external power supply.
The top end of the limiting plate 204 is fixedly connected with a separating mechanism 10, and the separating mechanism 10 comprises a placing block 1001, a fastening bolt 1002, a connecting rod 1003, a threaded hole 1004, a bolt seat 1005, a limiting rotating shaft 1006, a limiting rod 1007 and a clamping block 1008;
limiting plate 204 outer end fixedly connected with places piece 1001, place piece 1001 top and install fastening bolt 1002, go up 6 outer end symmetry fixedly connected with connecting rods 1003, connecting rod 1003 top symmetry set up threaded hole 1004, and connecting rod 1003 bottom fixedly connected with bolt seat 1005, the symmetry embedding of 202 top avris position department of a link has spacing pivot 1006, spacing pivot 1006 outer end has cup jointed gag lever post 1007, another 202 top avris position department symmetry fixedly connected with joint piece 1008 of link, the rotation of gag lever post 1007 of being convenient for, screw hole 1004 is located fastening bolt 1002 directly over, joint piece 1008 top one corner sets up to the fillet, width between two gag lever posts 1007 is less than flange 809's outside diameter.
A protection mechanism 11 is fixedly connected to the top end of the workbench 1 at one side of the installation barrel 907, and the protection mechanism 11 comprises an embedding barrel 1101, sealing rubber 1102, a thread groove 1103, a drainage tube 1104, a protection barrel 1105, a clamping groove 1106 and a sealing block 1107;
an embedding section of thick bamboo 1101 has been cup jointed to drainage tube 908 top position in corrugated tube 909 one end outside position department, embedding section of thick bamboo 1101 inner wall joint has sealing rubber 1102, threaded groove 1103 has been seted up to corrugated tube 909 outer end one side position department, threaded groove 1103 internal thread is connected with drainage tube 1104, workstation 1 top position in installation section of thick bamboo 907 one side position fixedly connected with protection section of thick bamboo 1105, protection section of thick bamboo 1105 has been seted up on the top, the inside bottom central point department fixedly connected with sealing block 1107 of joint groove 1106, for the ease of sealing corrugated tube 909, sealing block 1107 external diameter is unanimous with corrugated tube 909 internal diameter, and drainage tube 908 one end sets up to the hammer shape, and drainage tube 908 hammer shape one end has seted up the exhaust vent, sealing rubber 1102 inner wall closely laminates with corrugated tube 909 outer end.
The working principle and the using process of the invention are as follows: firstly, an upper die 6 is placed at the top end of a lower die 5, then a first electric slide rail 201 is started, the first electric slide rail 201 drives a connecting frame 202 to move, so that the connecting frame 202 drives a limit plate 204 to move, when the limit plate 204 moves above the upper die 6, an electric telescopic rod 203 is started, so that the electric telescopic rod 203 drives the limit plate 204 to move, when the limit plate 204 moves to the top end of the upper die 6, due to the action of a buffer spring 210, a clamping plate 207 contracts, when the clamping plate 207 passes through a sealing plate 211, the connecting shaft 206 drives the clamping plate 207 to rotate inside a receiving hole 208 through the buffer spring 210 again, so that the clamping plate 207 is stretched, so that the top end of the clamping plate 207 is contacted with the bottom end of the sealing plate 211 to limit the sealing plate 211, and simultaneously a fastening bolt 1002 is rotated, so that the fastening bolt 1002 is screwed into a threaded hole 1004, so that the limit plate 204 is fixed with the upper die 6, therefore, the clamping plate 207 is matched with the limiting plate 204, so that the upper die 6 and the lower die 5 are extruded and the upper die 6 is fixed at the top end of the lower die 5, and the phenomenon that the upper die 6 and the lower die 5 are displaced in the cooling forming process is avoided;
subsequently, the conveying pipe 801 is inserted into the pouring hole 7 and is placed into the inner wall of the conveying pipe 801, due to the action of the clamping rod 803, the thread guide piece 805 is convenient to limit, the mounting frame 807 is placed at the top end of the guide cylinder 802, the thread guide piece 805 is prevented from falling into the interior of the mold, through the connecting flange 809, the pouring mechanism 8 is convenient to splice with an external component, when the conveying pipe 801 is inserted into the pouring hole 7, due to the action of the expansion spring 811, the limiting block 814 and the scraper 815 are convenient to clamp and limit the conveying pipe 801, so that the conveying pipe 801 is fixed into the interior of the pouring hole 7, when pouring liquid is poured into the interior of the mold through the conveying pipe 801, due to the action of the filter screen 808, the dissolved slag in the pouring liquid is convenient to filter, through the action of the thread guide piece 805, the pouring liquid is smoothly and slowly poured into the interior of the mold, so that the pouring liquid is filled into the interior of the mold, the occurrence of gaps is avoided, the collecting cylinder 801 is convenient for collecting and guiding the casting liquid flowing out from the side of the thread guide plate 805, so that the casting liquid slowly flows into the interior of the mold through the collecting cylinder 801, after the interior of the mold is filled with the casting liquid, the conveying pipe 801 is slowly worked, and due to the action of the scraper 815, when the conveying pipe 801 is slowly drawn out, the residual solution on the outer surface of the conveying pipe 801 is conveniently scraped into the interior of the mold again, so that the casting liquid is prevented from flowing out;
when the pouring structure finishes pouring the pouring liquid into the mold, the limiting rod 1007 is rotated, so that the limiting rotating shaft 1006 drives the limiting rod 1007 to be clamped in the clamping block 1008, and thus after the pouring mechanism 8 is pulled, the limiting rod 1007 limits the connecting flange 809, so that the bottom of the conveying pipe 801 and the pouring hole 7 are on the same horizontal plane, and thus the pouring hole 7 is sealed,
the corrugated hose 909 is sleeved inside the embedded cylinder 1101, the sealing rubber 1102 is used for conveniently sealing the drainage cylinder 908, so that wind can only be blown out from the inside of the corrugated hose 909, then the drainage tube 1104 is screwed into the other end of the corrugated hose 909 through the thread groove 1103, and the drainage tube 1104 is used for conveniently enhancing wind power, so that the complete cooling of the model is accelerated;
when liquid inside the mold is molded, the clamping plate 207 is squeezed, the buffer spring 210 moves the clamping plate 207 to contract, the electric telescopic rod 203 is started, the electric telescopic rod 203 drives the limit plate 204 to move, so that the limit plate 204 drives the upper mold 6 to separate from the lower mold 5, then, the second electric slide rail 3 is started, so that the second electric slide rail 3 drives the placing barrel 4 to move, when the placing barrel 4 moves to one side of the transmission gear 906, the transmission gear 906 is pushed, the sliding block 904 slides at the outer end of the guide rod 903, so that the tooth block 901 at the outer end of the placing barrel 4 is meshed and connected with the transmission gear 906, when the transmission gear 906 is rotated, a mold inside the lower mold 5 is conveniently moved to rotate, the fan 910 is started, wind blown into the corrugated hose 909 through the drainage tube 908, so that the corrugated hose 909 guides the wind to the drainage tube 1104, so that a worker can conveniently receive the corrugated hose 909 to cool the outer surface of the mold inside the lower mold 5, thereby being convenient for taking;
when the corrugated hose 909 is not used, the drainage tube 1104 is removed through the threaded groove 1103, and then the corrugated hose 909 is clamped inside the clamping groove 1106, so that the sealing block 1107 can protect the corrugated hose 909, and dust can be prevented from being accumulated inside the corrugated hose 909.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. The utility model provides a mechanical casting pouring system, includes workstation (1), its characterized in that: a second electric slide rail (3) is arranged in the middle of the top end of the workbench (1), the input end of the second electric slide rail (3) is electrically connected with the output end of an external power supply, the outer end of the second electric slide rail (3) is connected with a slide block (12) in a sliding manner, the top end of the slide block (12) is rotatably connected with a placing cylinder (4), a lower mold (5) is placed inside the placing cylinder (4), an upper mold (6) is clamped at the top end of the lower mold (5), a pouring hole (7) is formed in the middle of the top end of the upper mold (6), and a pouring mechanism (8) is clamped inside the pouring hole (7);
the pouring mechanism (8) comprises a conveying pipe (801), a guide cylinder (802), a clamping rod (803), an installation rod (804), a thread guide piece (805), a collecting cylinder (806), an installation rack (807), a filter screen (808), a connecting flange (809), a containing block (810), a telescopic spring (811), a movable block (812), a fixed rod (813), a limiting block (814) and a scraper (815);
the inner joint of the pouring hole (7) is provided with a conveying pipe (801), the top end of the conveying pipe (801) is fixedly connected with a guide cylinder (802), the inner wall of the guide cylinder (802) is provided with a clamping rod (803), the middle part of the outer end of the clamping rod (803) is welded with an installation rod (804), the outer end of the installation rod (804) is fixedly connected with a thread guide sheet (805), the bottom end of the conveying pipe (801) is fixedly connected with a collecting cylinder (806), an installation frame (807) is placed at the top end of the conveying pipe (801), a filter screen (808) is embedded in the middle part of the bottom end of the installation frame (807), a connecting flange (809) is installed at the top end of the installation frame (807), the top end of the upper mold (6) is located at two side positions of the pouring hole (7) and is symmetrically and fixedly connected with containing blocks (810), telescopic springs (811) are symmetrically installed on the inner wall of one end of the containing blocks (810), one end of the telescopic springs (811) is fixedly connected with movable blocks (812), one end of each movable block (812) is symmetrically and fixedly connected with a fixed rod (813), one end of one fixed rod (813) is fixedly connected with a limited block (814), and one end of the other fixed rod (813) is fixedly connected with a scraper (815);
sealing mechanisms (2) are symmetrically arranged at the side position of the top end of the workbench (1);
the sealing mechanism (2) comprises a first electric sliding rail (201), a connecting frame (202), an electric telescopic rod (203), a limiting plate (204), a supporting plate (205), a connecting shaft (206), a clamping plate (207), a containing hole (208), a mounting column (209), a buffer spring (210), a sealing plate (211) and an embedding hole (212);
first electric slide rails (201) are symmetrically installed at the side position of the top end of the workbench (1), the outer ends of the first electric slide rails (201) are connected with a connecting frame (202) in a sliding mode, an electric telescopic rod (203) is installed at the side position of the top end of the connecting frame (202), a limiting plate (204) is fixedly connected to the bottom end of the electric telescopic rod (203), and a separating mechanism (10) is fixedly connected to the top end of the limiting plate (204);
the bottom end of the limiting plate (204) is fixedly connected with a supporting plate (205), the bottom end of the supporting plate (205) is rotatably connected with a connecting shaft (206), the outer end of the connecting shaft (206) is symmetrically and rotatably connected with clamping plates (207), one end of each clamping plate (207) is provided with a containing hole (208), one end of the supporting plate (205) is fixedly connected with a mounting column (209), one end of each mounting column (209) is provided with a buffer spring (210), the outer end of the joint of the lower die (5) and the upper die (6) is fixedly connected with a sealing plate (211), the top end of each sealing plate (211) is symmetrically provided with an embedding hole (212), and the input ends of the electric telescopic rod (203) and the first electric sliding rail (201) are electrically connected with the output end of an external power supply;
the outer end of the placing cylinder (4) is fixedly connected with a rotary cooling mechanism (9);
the rotary cooling mechanism (9) comprises a tooth block (901), a sliding chute (902), a guide rod (903), a sliding block (904), an auxiliary rotating shaft (905), a transmission gear (906), an installation cylinder (907), a drainage cylinder (908), a corrugated hose (909) and a fan (910);
tooth blocks (901) are fixedly connected to the outer end of the placing barrel (4) at equal intervals, a sliding groove (902) is formed in the position, located on one side of the second electric sliding rail (3), of the top end of the workbench (1), a guide rod (903) is fixedly connected to the inside of the sliding groove (902), a sliding block (904) is slidably connected to the outer end of the guide rod (903), an auxiliary rotating shaft (905) is fixedly connected to the top end of the sliding block (904), a transmission gear (906) is rotatably connected to the top end of the auxiliary rotating shaft (905), the transmission gear (906) is meshed with the tooth blocks (901), an installing barrel (907) is embedded into the position, located on the other side of the second electric sliding rail (3), of the top end of the workbench (1), a drainage barrel (907) is fixedly clamped at the top end of the installing barrel (907), a corrugated hose (909) is embedded into the top end of the drainage barrel (908), and a fan (910) is installed inside the installing barrel (907), the input end of the fan (910) is electrically connected with the output end of an external power supply;
the separating mechanism (10) comprises a placing block (1001), a fastening bolt (1002), a connecting rod (1003), a threaded hole (1004), a bolt seat (1005), a limiting rotating shaft (1006), a limiting rod (1007) and a clamping block (1008);
the outer end of the limiting plate (204) is fixedly connected with a placing block (1001), a fastening bolt (1002) is installed at the top end of the placing block (1001), the outer end of the upper die (6) is symmetrically and fixedly connected with a connecting rod (1003), the top end of the connecting rod (1003) is symmetrically provided with a threaded hole (1004), the bottom end of the connecting rod (1003) is fixedly connected with a bolt seat (1005), a limiting rotating shaft (1006) is symmetrically embedded at the side position of the top end of one connecting frame (202), the outer end of the limiting rotating shaft (1006) is sleeved with a limiting rod (1007), and a clamping block (1008) is symmetrically and fixedly connected at the side position of the top end of the other connecting frame (202);
a protection mechanism (11) is fixedly connected to the top end of the workbench (1) at one side of the mounting cylinder (907);
the protection mechanism (11) comprises an embedding cylinder (1101), sealing rubber (1102), a thread groove (1103), a drainage tube (1104), a protection cylinder (1105), a clamping groove (1106) and a sealing block (1107);
drainage tube (908) top is located corrugated tube (909) one end outside position department and has cup jointed an embedding section of thick bamboo (1101), an embedding section of thick bamboo (1101) inner wall joint has sealing rubber (1102), threaded groove (1103) have been seted up to corrugated tube (909) outer end one side position department, threaded groove (1103) internal thread is connected with drainage tube (1104), workstation (1) top is located installation section of thick bamboo (907) one side position fixedly connected with protection tube (1105), joint groove (1106) have been seted up to protection tube (1105) top, joint groove (1106) have been located fixedly connected with sealing block (1107) to the inside bottom central point of joint groove (1106).
2. The mechanical casting placement system of claim 1, wherein: the conveying pipe (801) inner diameter is greater than the outer diameter of the thread guide sheet (805), the clamping rod (803) length is greater than the inner diameter of the bottom of the inner wall of the guide cylinder (802), and the included angle between the inner wall of the collecting cylinder (806) and the inner wall of the conveying pipe (801) is 130 degrees.
3. The mechanical casting placement system of claim 2, wherein: the embedding hole (212) penetrates through the outer end of the sealing plate (211), the embedding hole (212) is located under the connecting shaft (206), the top end of the clamping plate (207) is provided with a round angle, and one end of the buffer spring (210) is fixedly connected with the inner side of the clamping plate (207).
4. The mechanical casting placement system of claim 3, wherein: the number of the tooth blocks (901) is 22, the 22 tooth blocks (901) are mutually butted with the outer ends of the transmission gears (906), the outer end of the guide rod (903) penetrates through the outer end of the sliding block (904), and the outer end of the guide rod (903) is tightly attached to the inner part of the sliding block (904).
5. The mechanical casting placement system of claim 4, wherein: the threaded hole (1004) is located under the fastening bolt (1002), one corner of the top end of the clamping block (1008) is set to be a round angle, and the width between the two limiting rods (1007) is smaller than the outer diameter of the connecting flange (809).
6. The mechanical casting placement system of claim 5, wherein: the sealing block (1107) outer diameter is consistent with the inner diameter of the corrugated hose (909), one end of the drainage tube (1104) is arranged to be conical, an air outlet is formed in one conical end of the drainage tube (1104), and the inner wall of the sealing rubber (1102) is tightly attached to the outer end of the corrugated hose (909).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011191277.9A CN112276061B (en) | 2020-10-30 | 2020-10-30 | Mechanical casting pouring system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011191277.9A CN112276061B (en) | 2020-10-30 | 2020-10-30 | Mechanical casting pouring system |
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| CN112276061A CN112276061A (en) | 2021-01-29 |
| CN112276061B true CN112276061B (en) | 2022-04-26 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115592105B (en) * | 2022-12-16 | 2023-03-10 | 河北兴盛机械有限公司 | Casting equipment for producing low-temperature high-toughness nodular cast iron |
| CN116673439B (en) * | 2023-06-06 | 2024-01-23 | 马鞍山市万鑫铸造有限公司 | Pressurizing casting mold for casting shell |
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| CN210387543U (en) * | 2019-04-29 | 2020-04-24 | 昆山仁韬模具有限公司 | Mould that metal processing of forced air cooling was used |
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| JPH01166874A (en) * | 1987-12-21 | 1989-06-30 | Akio Nakano | Casting device for composite metal product |
| JPH09108805A (en) * | 1995-10-17 | 1997-04-28 | Honda Motor Co Ltd | Method for injection-molding semisolid metal and apparatus therefor |
| JP2002192319A (en) * | 2000-12-27 | 2002-07-10 | Japan Steel Works Ltd:The | Vacuum forming apparatus for metallic article |
| CN208513617U (en) * | 2018-05-22 | 2019-02-19 | 洛阳浩天模具有限公司 | A kind of pipe fitting enlightening sand line bellmouth core mould |
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| CN112276061A (en) | 2021-01-29 |
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Effective date of registration: 20220330 Address after: 512100 No. 35, Dongshao Avenue, Qujiang District, Shaoguan City, Guangdong Province (South China Equipment Park) Applicant after: Guangdong jinzhili Technology Co.,Ltd. Address before: 030000 No.9 middle Yongning Road, Lishi District, Luliang City, Shanxi Province Applicant before: Luo Guiping |
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Address after: 512000 No.35 Dongshao Avenue, Qujiang District, Shaoguan City, Guangdong Province (South China Equipment Park) Patentee after: Guangdong Jinzhili Technology Co.,Ltd. Address before: 512100 No. 35, Dongshao Avenue, Qujiang District, Shaoguan City, Guangdong Province (South China Equipment Park) Patentee before: Guangdong jinzhili Technology Co.,Ltd. |
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Denomination of invention: A mechanical casting pouring system Effective date of registration: 20230105 Granted publication date: 20220426 Pledgee: Bank of China Limited by Share Ltd. Shaoguan branch Pledgor: Guangdong Jinzhili Technology Co.,Ltd. Registration number: Y2023980030145 |