CN112271086B - Shaping coiling equipment is used in capacitor case processing - Google Patents

Shaping coiling equipment is used in capacitor case processing Download PDF

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Publication number
CN112271086B
CN112271086B CN202011025465.4A CN202011025465A CN112271086B CN 112271086 B CN112271086 B CN 112271086B CN 202011025465 A CN202011025465 A CN 202011025465A CN 112271086 B CN112271086 B CN 112271086B
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China
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winding
roller
shaped
plate
processing
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CN112271086A (en
Inventor
方高青
方贵
陈松梅
谢红
方华海
高国欢
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Tongling Longshun Technology Co ltd
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Tongling Longshun Technology Co ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G13/00Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
    • H01G13/02Machines for winding capacitors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G13/00Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G2/00Details of capacitors not covered by a single one of groups H01G4/00-H01G11/00
    • H01G2/10Housing; Encapsulation

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Manufacturing & Machinery (AREA)
  • Fixed Capacitors And Capacitor Manufacturing Machines (AREA)

Abstract

The invention discloses forming winding equipment for processing a capacitor shell, and relates to the technical field of processing of capacitor shells. Including coiling the case, a pedestal, settle mechanism and coiling roller, the coiling roller outside sets up the first zone of heating of round, the coiling roller right side is provided with U type guard plate, inside through a plurality of design rollers and the surperficial sliding connection of coiling roller of U type guard plate, the coiling roller upper end is connected with the second motor through the axis of rotation, be provided with a set of U type deflector between settle mechanism and the coiling roller, the inboard both ends symmetry of U type deflector is provided with the stripper plate, be provided with a set of guide roll between U type deflector and the coiling roller, the guide roll upper end is connected with the first motor at coiling roof portion, and extrude each other between the guide roll, be provided with cutting blade between guide roll and the coiling roller. The aluminum sheet heating and winding device overcomes the defects of the prior art, is reasonable in design and convenient to use, can effectively and stably heat, wind and shape the aluminum sheet, and improves the production efficiency.

Description

Shaping coiling equipment is used in capacitor case processing
Technical Field
The invention relates to the technical field of capacitor shell machining, in particular to forming and winding equipment for capacitor shell machining.
Background
With the continuous improvement of the technological level, the development of various industries is greatly accelerated; the application of new energy is seen everywhere, the new energy is also called unconventional energy and refers to various energy forms except for traditional energy; the energy to be popularized is energy which is just developed and utilized or is actively researched, such as solar energy, geothermal energy, wind energy, biological energy and the like. Capacitors are favored in new energy, electric locomotives, high frequency switching power supplies, and the like; however, the requirements for the capacitor are different with different fields, and especially the requirement for the overall stability of the capacitor is high; however, in the aspect of new energy application, due to the particularity of the corresponding power management system, a capacitor with high power, low internal resistance, low internal inductance and good performance has great product requirements; therefore, the capacitor used for supporting filtering has wide application prospect.
The capacitor housing is an important component of the capacitor, and the number and the requirement of the capacitor housing are huge; capacitor case is the aluminium finished piece usually, because capacitor case is the particularity of energy storage original paper, it is all very high to manufacturing process and cycle, current processing mode adopts the whole processing of mould to make, this type of shell is the individual layer mode usually, along with capacitor case performance's requirement promotion and modification, the multilayer capacitor case of design department promotes the life of condenser, the cylinder type of general multilayer capacitor case skin for die-casting shaping usually, inside is usually through carrying out the coiling shaping back installation to the aluminum sheet, then the efficiency and the effect of coiling to the aluminum sheet be present stage staff's main appeal.
Disclosure of Invention
The invention aims to solve the problem that the winding efficiency of an aluminum sheet is low and the effect is poor in the installation of a capacitor shell in the prior art, and provides forming winding equipment for processing the capacitor shell.
In order to achieve the purpose, the invention adopts the following technical scheme:
a forming winding device for processing a capacitor shell comprises a winding box, a base below the winding box, a mounting mechanism on the left side of the winding box and a winding roller on the right side of the winding box, wherein the mounting mechanism is arranged above the left side of the base, a winding shaft is arranged on the mounting mechanism, a circle of first heating layer is arranged outside the winding roller, a U-shaped protection plate is arranged on the right side of the winding roller, the outer side of the U-shaped protection plate is connected with the side wall of the winding box, the inner part of the U-shaped protection plate is in surface sliding connection with the winding roller through a plurality of shaping rollers, the upper end and the lower end of each shaping roller are in rotating connection with a connecting mechanism arranged on the inner side of the U-shaped protection plate, the upper end of the winding roller is connected with a second motor output shaft on the outer side of the top of the winding box through a rotating shaft, a U-shaped inserting sheet is arranged at the upper end of the winding roller and is connected with a first cylinder at the top of the winding box through a first telescopic rod, and U type inserted sheet and winding roller lateral wall sliding connection, it is provided with a set of U type deflector to settle between mechanism and the winding roller, and U type deflector both ends symmetry each other about the coiling case, and the inboard both ends symmetry of U type deflector is provided with the stripper plate, and the stripper plate is connected with U type deflector inboard through the extrusion spring, and extrudees each other between two stripper plates, be provided with a set of guide roll between U type deflector and the winding roller, the guide roll upper end is connected with the first motor at coiling roof portion, and extrudees each other between the guide roll, be provided with cutting blade between guide roll and the winding roller, cutting blade one end is connected with the outside second cylinder of coiling case through the second telescopic link.
Preferably, the mounting mechanism comprises a rotating block and a fixing column, the rotating block is rotatably connected with the base, the fixing column is fixedly connected with the upper portion of the rotating block, and the winding shaft is sleeved outside the fixing column.
Preferably, the outside bilateral symmetry of fixed column is provided with the bending plate, the bending plate upper end is connected with the fixed column top, and the lower extreme extends to the fixed column lower extreme, and is connected through a plurality of connecting spring between bending plate and the fixed column.
Preferably, two groups of guide rollers are arranged inside the winding box, and the two groups of guide rollers are symmetrically arranged on the left side and the right side of the U-shaped guide plate.
Preferably, a protective box is arranged on the left side of the lower end of the top of the winding box, the upper ends of the guide rollers penetrate through the protective box to be connected with a rotating gear, the rotating gears between the two guide rollers of each group are meshed with each other, one of the guide rollers penetrates through the rotating gear to be connected with a first motor inside the winding box, a U-shaped guide plate at the upper end of the guide roller is connected with the protective box, and a U-shaped guide plate at the lower end of the guide roller is connected with the base.
Preferably, a circle of extrusion layers are arranged outside the guide roller.
Preferably, the inner sides of the extrusion plates are provided with a layer of elastic layer, and the elastic layers on the inner sides of the extrusion plates on the two sides are in mutual extrusion contact.
Preferably, a circle of second heating layer is arranged outside the sizing roller.
Preferably, coupling mechanism includes the dead lever that is fixed mutually with U type guard plate inboard and the L type pole that is connected with the dead lever, the slot has been seted up to the one end that the U type guard plate was kept away from to the dead lever, and L type pole one end inserts the slot and is connected through expanding spring and slot bottom, and the other end rotates with the sizing roller one end and is connected.
Preferably, a storage drawer with an upward opening is arranged on the base below the winding roller.
Compared with the prior art, the invention provides forming winding equipment for processing the capacitor shell, which has the following beneficial effects:
1. the winding roller, the U-shaped protection plate, the shaping roller, the first heating layer and the second heating layer are arranged, so that the tablet can be effectively shaped after being wound, and the stability and the efficiency of shaping the aluminum sheet are improved;
2. through the arrangement of the U-shaped inserting sheet, the first telescopic rod, the first air cylinder, the cutting blade, the second telescopic rod and the second air cylinder, the five shaped aluminum sheets can be effectively cut and separated through the U-shaped inserting sheet and then pushed to the lower part through the U-shaped inserting sheet to be collected through the material storage drawer, and the production continuity of the device is improved;
3. the aluminum sheet can be effectively guided through the arrangement of the guide rollers and the U-shaped guide plate, and the continuity and the stability of the shaping of the lifting device are improved.
The device has the advantages that the design is reasonable, the use is convenient, the aluminum sheet can be effectively and stably heated, wound and shaped, and the production efficiency is improved.
Drawings
FIG. 1 is a schematic front sectional view of the present invention;
FIG. 2 is a schematic left-side sectional view of the present invention;
FIG. 3 is a schematic diagram of a right-side cross-sectional structure of the present invention;
FIG. 4 is a schematic top sectional view of a take-up roll according to the present invention;
FIG. 5 is a schematic view of the placement mechanism of the present invention;
fig. 6 is a schematic structural diagram of the connecting mechanism of the present invention.
In the figure: 1 winding box, 2 bases, 3 placement mechanisms, 4 protection boxes, 5 guide rollers, 6 rotating gears, 7 first motors, 8U-shaped guide plates, 9 extrusion layers, 10 winding rollers, 11U-shaped protection plates, 12 sizing rollers, 13 connecting mechanisms, 14 first heating layers, 15 second heating layers, 16 rotating shafts, 17 second motors, 18U-shaped inserting sheets, 19 first telescopic rods, 20 first air cylinders, 21 cutting blades, 22 second telescopic rods, 23 second air cylinders, 24 material storage drawers, 25 extrusion plates, 26 extrusion springs, 27 elastic layers, 28 fixing columns, 29 bending plates, 30 connecting springs, 31 winding shafts, 32 rotating blocks, 33 fixing rods, 34 inserting grooves, 35L-shaped rods and 36 telescopic springs.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
Example 1:
referring to fig. 1-6, a shaping winding device for processing capacitor shell, comprising a winding box 1, a base 2 below the winding box 1, a placement mechanism 3 on the left side of the winding box 1 and a winding roller 10 on the right side of the winding box 1, wherein the placement mechanism 3 is arranged on the upper side of the left side of the base, a winding shaft 31 is placed on the placement mechanism 3, a circle of a first heating layer 14 is arranged outside the winding roller 10, a U-shaped protection plate 11 is arranged on the right side of the winding roller 10, the outer side of the U-shaped protection plate 11 is connected with the side wall of the winding box 1, the inner part of the U-shaped protection plate 11 is in surface sliding connection with the winding roller 10 through a plurality of shaping rollers 12, the upper end and the lower end of the shaping roller 12 are in rotary connection with a connection mechanism 13 arranged inside the U-shaped protection plate 11, the upper end of the winding roller 10 is connected with an output shaft of a second motor 17 on the outer side of the top of the winding box 1 through a rotating shaft 16, a U-shaped inserting sheet 18 is arranged at the upper end of the winding roller 10, the upper end of the U-shaped inserting sheet 18 is connected with a first cylinder 20 at the top of the winding box 1 through a first telescopic rod 19, the U-shaped inserting sheet 18 is connected with the outer side wall of the winding roller 10 in a sliding way, a group of U-shaped guide plates 8 are arranged between the arranging mechanism 3 and the winding roller 10, the upper end and the lower end of the U-shaped guide plate 8 in the winding box 1 are symmetrical, the two ends of the inner side of the U-shaped guide plate 8 are symmetrically provided with the extrusion plates 25, and the extrusion plates 25 are connected with the inner sides of the U-shaped guide plates 8 through extrusion springs 26, and the two extrusion plates 25 are extruded with each other, a group of guide rollers 5 are arranged between the U-shaped guide plate 8 and the winding roller 10, the upper ends of the guide rollers 5 are connected with a first motor 7 at the top of the winding box 1, and the guide rollers 5 are mutually extruded, a cutting blade 21 is arranged between the guide rollers 5 and the winding roller 10, and one end of the cutting blade 21 is connected with a second air cylinder 23 outside the winding box 1 through a second telescopic rod 22. Can be effectual to the aluminum sheet heat design after twining.
In order to improve the stability of the extrusion of the aluminum strip, it is preferable that a circle of extrusion layer 9 is provided outside the guide roll 5.
In order to facilitate clamping and conveying of aluminum strips with different thicknesses, preferably, a layer of elastic layer 27 is arranged on the inner side of the extrusion plate 25, and the elastic layers 27 on the inner sides of the extrusion plates 25 on two sides are in mutual pressing contact.
In order to improve the efficiency of the aluminum strip shaping, it is preferable that the shaping roller 12 is externally provided with a circle of the second heating layer 15.
For the convenience of material collection, preferably, a storage drawer 24 with an upward opening is arranged on the base 2 below the winding roller 10.
Example 2:
as shown in fig. 1 to 6, this embodiment is substantially the same as embodiment 1, and preferably, the mounting mechanism 3 includes a rotating block 32 rotatably connected above the base 2, and a fixing column 28 fixedly connected above the rotating block 32, and the winding shaft 31 is sleeved outside the fixing column 28. Can be effective convenient fix the back operation to the aluminum sheet book, promote the stability of aluminum sheet conveying.
In order to further fix the winding shaft 31 and improve stability, it is preferable that the fixing post 28 is symmetrically provided with bent plates 29 at two sides of the outside, the upper end of each bent plate 29 is connected to the top of the fixing post 28, the lower end of each bent plate 29 extends to the lower end of the fixing post 28, and the bent plates 29 and the fixing post 28 are connected by a plurality of connecting springs 30.
Example 3:
as shown in fig. 1 to 6, this embodiment is substantially the same as embodiment 1, and preferably, two sets of guide rollers 5 are disposed inside the winding box 1, and the two sets of guide rollers 5 are symmetrically disposed on the left and right sides of the U-shaped guide plate 8. Effectively promote the stability of aluminium strip conveying.
In order to further improve the stability of the aluminum strip in the conveying process and the safety of the device, it is preferable that a protective box 4 is arranged on the left side of the lower end of the top of the winding box 1, the upper ends of the guide rollers 5 penetrate through the protective box 4 to be connected with the rotating gear 6, the rotating gear 6 between the two guide rollers 5 of each group is meshed with each other, one guide roller 5 penetrates through the rotating gear 6 to be connected with a first motor 7 inside the winding box 1, a U-shaped guide plate 8 at the upper end is connected with the protective box 4, and a U-shaped guide plate 8 at the lower end is connected with the base 2.
Preferably, coupling mechanism 13 includes the dead lever 33 that is fixed mutually with U type guard plate 11 inboard and the L type pole 35 that is connected with dead lever 33, slot 34 has been seted up to the one end that dead lever 33 kept away from U type guard plate 11, and L type pole 35 one end inserts slot 34 and is connected bottom slot 34 through expanding spring 36, and the other end is connected with the rotation of sizing roller 12 one end.
The working principle is as follows: during the use, the fixing column 28 is arranged outside the winding shaft 31 sleeve of one coil of aluminum strip or aluminum sheet, one end of the aluminum strip penetrates through the U-shaped protection plate 11 and the two groups of guide rollers 5 and then the first motor 7 and the second motor 17 are started, the first heating layer 14 and the second heating layer 15 are subjected to power-on heating, the aluminum strip enters the winding roller 10 and is extruded and shaped through the shaping roller 12, the second cylinder 23 is started again to enable the cutting blade 21 to cut off the aluminum strip, then the first cylinder 20 is started to enable the U-shaped inserting sheet 18 to push the shaped aluminum strip into the material storage drawer 24 to be collected.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

Claims (9)

1. The utility model provides a capacitor case processing is with shaping winding equipment, includes coiling case (1), base (2) of coiling case (1) below, arrangement mechanism (3) and the winding roller (10) on coiling case (1) right side on coiling case (1) left side, characterized in that, arrangement mechanism (3) set up in base left side top, and have placed winding axle (31) on arrangement mechanism (3), winding roller (10) outside sets up round first zone of heating (14), and winding roller (10) right side is provided with U type guard plate (11), and the U type guard plate (11) outside is connected with coiling case (1) lateral wall, and inside through a plurality of design roller (12) and winding roller (10) surface sliding connection, and the upper and lower both ends of design roller (12) are connected with the coupling mechanism (13) rotation that U type guard plate (11) inboard set up, the connecting mechanism (13) comprises a fixing rod (33) fixed with the inner side of the U-shaped protection plate (11) and an L-shaped rod (35) connected with the fixing rod (33), one end, far away from the U-shaped protection plate (11), of the fixing rod (33) is provided with a slot (34), one end of the L-shaped rod (35) is inserted into the slot (34) and is connected with the bottom of the slot (34) through a telescopic spring (36), the other end of the L-shaped rod is rotatably connected with one end of a shaping roller (12), the upper end of the winding roller (10) is connected with an output shaft of a second motor (17) on the outer side of the top of the winding box (1) through a rotating shaft (16), the upper end of the winding roller (10) is provided with a U-shaped inserting sheet (18), the upper end of the U-shaped inserting sheet (18) is connected with a first air cylinder (20) on the top of the winding box (1) through a first telescopic rod (19), and the U-shaped inserting sheet (18) is slidably connected with the outer side wall of the winding roller (10), a group of U-shaped guide plates (8) are arranged between the arrangement mechanism (3) and the winding roller (10), the upper end and the lower end of the U-shaped guide plate (8) in the winding box (1) are symmetrical, the two ends of the inner side of the U-shaped guide plate (8) are symmetrically provided with extrusion plates (25), and the extrusion plate (25) is connected with the inner side of the U-shaped guide plate (8) through an extrusion spring (26), and the two extrusion plates (25) are extruded with each other, a group of guide rollers (5) are arranged between the U-shaped guide plate (8) and the winding roller (10), the upper end of the guide roller (5) is connected with a first motor (7) at the top of the winding box (1), and mutual extrusion between guide roll (5), be provided with cutting blade (21) between guide roll (5) and winding roller (10), cutting blade (21) one end is connected with second cylinder (23) of winding case (1) outside through second telescopic link (22).
2. The forming and winding equipment for processing the capacitor shell as claimed in claim 1, wherein the placement mechanism (3) comprises a rotating block (32) rotatably connected above the base (2) and a fixed column (28) fixedly connected above the rotating block (32), and the winding shaft (31) is sleeved outside the fixed column (28).
3. The forming and winding device for processing the capacitor shell as recited in claim 2, wherein the fixing post (28) is symmetrically provided with bent plates (29) at two outer sides, the upper end of each bent plate (29) is connected with the top of the fixing post (28), the lower end of each bent plate (29) extends towards the lower end of the fixing post (28), and the bent plates (29) are connected with the fixing post (28) through a plurality of connecting springs (30).
4. The forming and winding equipment for processing the capacitor shell as claimed in claim 1, wherein two sets of guide rollers (5) are arranged inside the winding box (1), and the two sets of guide rollers (5) are symmetrically arranged on the left side and the right side of the U-shaped guide plate (8).
5. The forming and winding equipment for processing the capacitor shell as claimed in claim 4, wherein a protective box (4) is arranged on the left side of the lower end of the top of the winding box (1), the upper ends of the guide rollers (5) penetrate through the protective box (4) to be connected with the rotating gear (6), the rotating gear (6) between the two guide rollers (5) in each group is meshed with each other, one guide roller (5) penetrates through the rotating gear (6) to be connected with a first motor (7) inside the winding box (1), a U-shaped guide plate (8) at the upper end is connected with the protective box (4), and a U-shaped guide plate (8) at the lower end is connected with the base (2).
6. The forming and winding device for processing the capacitor shell as recited in claim 1, characterized in that a circle of extrusion layer (9) is arranged outside the guide roller (5).
7. The forming and winding equipment for processing the capacitor shell as recited in claim 1, wherein an elastic layer (27) is arranged on the inner side of the pressing plate (25), and the elastic layers (27) on the inner sides of the pressing plates (25) on two sides are in mutual pressing contact.
8. The forming and winding device for processing the capacitor shell as claimed in claim 1, wherein the sizing roller (12) is externally provided with a ring of the second heating layer (15).
9. The forming and winding device for processing the capacitor shell as recited in claim 1, characterized in that a storage drawer (24) with an upward opening is arranged on the base (2) below the winding roller (10).
CN202011025465.4A 2020-09-25 2020-09-25 Shaping coiling equipment is used in capacitor case processing Active CN112271086B (en)

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Publication number Priority date Publication date Assignee Title
CN113470962B (en) * 2021-08-04 2021-12-10 深圳市安姆磁电技术有限公司 Amorphous alloy magnetic core winding device

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CN208345395U (en) * 2018-06-25 2019-01-08 安徽尊龙环保节能建材有限公司 A kind of winding cutter device of thermal insulation material production equipment

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SU439024A1 (en) * 1972-04-29 1974-08-05 Предприятие П/Я Х-5618 Device for winding electrical capacitors
FR2849283B1 (en) * 2002-12-23 2005-10-28 Batscap Sa ARCHITECTURE OF WINDING DEVICE OF ELECTRIC ENERGY STORAGE ASSEMBLY
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US4003112A (en) * 1975-03-25 1977-01-18 Universal Manufacturing Corporation Automatic capacitor winding machine and method
CN108455339A (en) * 2018-04-14 2018-08-28 马道道 A kind of fabric processing winding device
CN208345395U (en) * 2018-06-25 2019-01-08 安徽尊龙环保节能建材有限公司 A kind of winding cutter device of thermal insulation material production equipment

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