CN112268066A - Motor, gap adjusting device and gap adjusting method - Google Patents
Motor, gap adjusting device and gap adjusting method Download PDFInfo
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- CN112268066A CN112268066A CN202011096096.8A CN202011096096A CN112268066A CN 112268066 A CN112268066 A CN 112268066A CN 202011096096 A CN202011096096 A CN 202011096096A CN 112268066 A CN112268066 A CN 112268066A
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- adjusting
- gap
- adjustment
- moving
- axial
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C19/00—Bearings with rolling contact, for exclusively rotary movement
- F16C19/22—Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings
- F16C19/30—Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for axial load mainly
- F16C19/32—Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for axial load mainly for supporting the end face of a shaft or other member, e.g. footstep bearings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C35/00—Rigid support of bearing units; Housings, e.g. caps, covers
- F16C35/04—Rigid support of bearing units; Housings, e.g. caps, covers in the case of ball or roller bearings
- F16C35/06—Mounting or dismounting of ball or roller bearings; Fixing them onto shaft or in housing
- F16C35/067—Fixing them in a housing
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/16—Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/08—Structural association with bearings
- H02K7/09—Structural association with bearings with magnetic bearings
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention discloses a motor, a gap adjusting device and a gap adjusting method. The gap adjusting device simplifies the process flow, can be screwed in through the adjusting rod to continuously adjust the axial gap, can improve the accuracy of adjusting the gap through the amplification effect of inclined plane assembly, and simultaneously ensures the continuity and the accuracy of adjusting the gap.
Description
Technical Field
The invention relates to the technical field of motor assembly, in particular to a gap adjusting device. Also relates to a clearance adjusting method. It also relates to an electric machine.
Background
The axial clearance adjustment is a key link in the assembly of the magnetic bearing motor.
Because the magnetic suspension bearing motor component has unavoidable processing assembly error, so the relative position between the two assembled components can have deviation, for example, the deviation of the magnetic suspension motor thrust disc and the protective bearing can cause the second moving range of the magnetic suspension motor rotor to be reduced, and even the magnetic suspension motor rotor can be blocked in serious conditions. The existing axial clearance adjustment adopts a gasket or an adjusting block, and has the following defects: the number of the required gaskets or the processing size of the adjusting block can be accurately obtained only by repeatedly carrying out trial assembly and axial clearance measurement on the magnetic bearing motor, and the end cover needs to be detached and then the gaskets or the adjusting block needs to be adjusted after the measurement is finished, so that the process flow is complex; the adjusting block can only reduce but can not increase the axial clearance; continuous adjustment of the axial clearance is not possible.
Therefore, it is an urgent technical problem to be solved by those skilled in the art to provide a clearance adjustment device that simplifies the process flow, ensures the accuracy of the axial clearance adjustment, and achieves the continuity of the axial clearance adjustment.
Disclosure of Invention
The invention aims to provide a gap adjusting device, which simplifies the process flow, can not only continuously adjust the axial gap by screwing in an adjusting rod, but also improve the accuracy of adjusting the gap by the amplification effect of inclined plane assembly, and simultaneously ensures the continuity and the accuracy of adjusting the gap. It is another object of the present invention to provide an electric machine. It is yet another object of the present invention to provide a gap adjustment method.
In order to achieve the above object, the present invention provides a gap adjusting device, which includes a first moving slider and a second moving slider arranged between different motor components, wherein inner sides of the first moving slider and the second moving slider are matched through an inclined plane, and an adjusting rod passes through the first moving slider and is in threaded connection with the second moving slider.
Preferably, the first moving slider and the second moving slider are provided with collinear through holes along the axial direction.
Preferably, the adjustment rod is disposed in a radial direction perpendicular to the axial direction.
Preferably, the motor components include a housing, an end cap, a protective bearing, and a bearing stator.
Preferably, the number of the adjusting rods and the number of the second moving sliding blocks are two, and the two second moving sliding blocks are arranged on two sides of the first moving sliding block.
Preferably, the number of the adjusting rods is multiple, and the adjusting rods are arranged along the circumferential direction.
The invention also provides a motor comprising the gap adjusting device.
The present invention also provides a gap adjusting method using any one of the above gap adjusting apparatuses, including:
controlling the adjusting rod;
adjusting the radial movement of the second movable slider;
adjusting the axial movement of the first movable sliding block;
the adjustment of the axial clearance is completed.
Preferably, the step of controlling the adjusting rod and adjusting the radial movement of the second movable slider specifically includes:
two groups of adjusting rods on two sides of the axial direction are controlled;
and adjusting the radial movement of the two groups of second movable sliding blocks at two axial sides.
Preferably, the step of controlling the adjusting rod and adjusting the radial movement of the second movable slider specifically includes:
a plurality of adjusting rods for controlling the circumferential direction;
and adjusting the radial movement of the plurality of circumferential positions of the second movable slider.
Compared with the prior art, the gap adjusting device provided by the invention comprises an adjusting rod, a first moving slide block and a second moving slide block, wherein the adjusting rod firstly penetrates through the first moving slide block and then penetrates through the second moving slide block and is in threaded connection with the second moving slide block; the clearance adjusting device can not only continuously adjust the axial clearance by screwing in the adjusting rod, but also improve the precision of the clearance adjustment by the amplifying effect of the inclined plane assembly, simultaneously ensures the continuity and the precision of the clearance adjustment, does not need to disassemble motor parts and carry out a plurality of times of trial assembly measurement during continuous and precise adjustment, and simplifies the process flow.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.
Fig. 1 is a schematic structural diagram of a motor according to an embodiment of the present invention;
fig. 2 is a schematic structural diagram of a gap adjustment device according to a first embodiment of the present invention;
FIG. 3 is a cross-sectional view of the lash adjustment device of FIG. 2;
FIG. 4 is a schematic view of the adjustment of the backlash adjustment mechanism of FIG. 2;
fig. 5 is a schematic structural diagram of a gap adjustment device according to a second embodiment of the present invention;
fig. 6 is a schematic structural diagram of a gap adjustment apparatus according to a third embodiment of the present invention;
fig. 7 is a schematic flow chart of a gap adjustment method according to an embodiment of the present invention.
Wherein:
the device comprises a base 1, an end cover 2, a protective bearing 3, a thrust disc 4, a rotating shaft 5, a clearance adjusting device 10, an adjusting rod 101, a first moving slide block 102 and a second moving slide block 103.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In order that those skilled in the art will better understand the disclosure, the invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
Referring to fig. 1 to 7, fig. 1 is a schematic structural diagram of a motor according to an embodiment of the present invention, fig. 2 is a schematic structural diagram of a gap adjustment device according to a first embodiment of the present invention, fig. 3 is a schematic cross-sectional diagram of the gap adjustment device in fig. 2, fig. 4 is a schematic adjustment diagram of the gap adjustment device in fig. 2, fig. 5 is a schematic structural diagram of a gap adjustment device according to a second embodiment of the present invention, fig. 6 is a schematic structural diagram of a gap adjustment device according to a third embodiment of the present invention, and fig. 7 is a schematic flow chart of a gap adjustment method according to an embodiment of the present invention.
In a specific embodiment, the gap adjusting device 10 provided by the present invention includes an adjusting rod 101, a first moving slider 102 and a second moving slider 103, wherein the inner sides of the first moving slider 102 and the second moving slider 103 are both provided with an inclined surface, and the first moving slider 102 and the second moving slider 103 are matched through the inclined surfaces, and the adjusting rod 101 firstly passes through the first moving slider 102, then passes through the second moving slider 103, and is in threaded connection with the second moving slider 103.
In the present embodiment, the gap adjusting device 10 is used for adjusting the gap between different motor components, and the external dimension, such as the width or the thickness, of the gap adjusting device 10 is changed by screwing the adjusting rod 101, which is equivalent to the increase or decrease of the gasket in the prior art, so as to meet the requirement of gap adjustment. It should be noted that the gap includes, but is not limited to, an axial gap, and may also be a radial gap, and the gap adjusting device 10 may be disposed in different directions along the axial direction or the radial direction, so as to obtain the gap adjusting effect in different directions.
Specifically, the outer sides of the first moving slider 102 and the second moving slider 103 are respectively connected to end faces of different motor parts in a contact manner, and when the different motor parts are fixedly connected, the first moving slider 102 and the second moving slider 103 are sandwiched between the two and fixed, and at this time, the first moving slider 102 and the second moving slider 103 are gaps between the two.
In use, taking the example of axial clearances between different motor components and adjusting the different motor components in the axial direction, the radial clearances should be similar.
In this embodiment, the adjusting rod 101 is equivalent to an adjusting bolt, the adjusting bolt is screwed in, and the second moving block 103 is axially displaced by an axial force of a screw screwed into the adjusting bolt, so as to press an inclined surface between the first moving block 102 and the second moving block 103, thereby generating a radial force perpendicular to the axial force on the first moving block 102. The first movable slider 102 is subjected to radial force to generate radial displacement, but is limited by the radial position of the adjusting rod 101. By adjusting the screwing distance of the adjusting rod 101, the radial position of the first moving slider 102 can be adjusted, and finally the axial position of the second moving slider 103 can be adjusted, and the radial adjusting precision of the first moving slider 102 is determined by the adjusting rod 101. Due to the amplification effect of the inclined surface, the axial position adjustment accuracy of the second movable slider 103 is higher than the radial position adjustment accuracy of the first movable slider 102, and the specific accuracy ratio is determined by the inclination angle of the inclined surface.
It should be emphasized that the gap adjusting device 10 can not only be screwed in by the adjusting rod 101 to perform continuous adjustment of the axial gap, but also improve the accuracy of adjusting the gap by the amplification effect of the inclined plane assembly, and simultaneously ensure the continuity and accuracy of adjusting the gap, and the motor parts do not need to be disassembled and trial measurement is not needed during continuous and accurate adjustment, thereby simplifying the process flow.
It should be noted that the motor components include, but are not limited to, the housing 1 and the end cover 2, and may also be in a structure of protecting the bearing 3, a bearing stator, and the like, and the bearing stator is specifically an axial magnetic bearing stator, that is, different motor components have various combinations, including, but not limited to, between the housing 1 and the end cover 2, between the bearing stators, between the bearing stator and the housing 1, between the end cover 2 and the protecting bearing 3, and the like, and are all suitable for the gap adjustment of the gap adjustment device 10.
In the first embodiment, the gap adjusting device 10 is fixed between the base 1 and the end cover 2 by bolts, and in this case, the first movable slider 102 and the second movable slider 103 are provided with collinear through holes in the axial direction, and the bolts are inserted from the side of the end cover 2 and fixed through the through holes in the base 1. The through hole is a mounting hole of the bolt, and the hole diameter is determined by the hole diameter of the bolt, the maximum axial adjustment clearance and the inclined plane inclination angle.
Besides, the thread diameter of the adjusting rod 101 is determined by the tightening torque of the bolt and the stress of the matching inclined plane; the diameter of the through hole in the radial direction of the first movable slider 102, which is matched with the adjustment lever 101, is determined by the adjustment lever 101 and the maximum axial adjustment gap, and the diameter of the through hole in the radial direction of the second movable slider 103, which is matched with the adjustment lever 101, is a threaded hole.
In the present embodiment, the gap adjusting device 10 can adjust the axial gap between the housing 1 and the end cap 2, and the adjusting rod 101 is disposed along the radial direction perpendicular to the axial direction. At this time, the axial end face of the first movable slider 102 is matched with the base 1, the axial end face of the second movable slider 103 is matched with the end cover 2, the first movable slider 102 and the second movable slider 103 are matched and assembled through an inclined plane, and the inclination angle of the inclined plane needs to be larger than the self-locking angle.
It should be emphasized that, in the conventional adjusting mode of the gasket or the adjusting block, after the gap measurement is completed, the end cover 2 needs to be disassembled, and then the gasket or the adjusting block needs to be adjusted; the gap adjusting device 10 is adjusted through the adjusting rod 101, the end cover 2 does not need to be disassembled after gap measurement is completed, gap adjustment can be directly carried out, axial gaps can be adjusted in the assembling process, the process flow of gap adjustment is reduced, and assembling performance is improved.
In a second specific embodiment, the number of the adjusting rods 101 and the number of the second movable sliders 103 are two, two sets of the second movable sliders 103 are disposed on two sides of the first movable slider 102, and at this time, the two sets of the second movable sliders 103 both have through holes collinear with the first movable slider 102. Taking the gap adjusting device 10 fixed between the base 1 and the end cover 2 by a bolt as an example, the bolt penetrates through the through hole of the first set of second moving sliding block 103 from one side of the end cover 2, then penetrates through the through hole of the first moving sliding block 102, then penetrates through the through hole of the second set of second moving sliding block 103, and then penetrates through the base 1 for fixing.
In the present embodiment, a structural form of one first moving slider 102 and two second moving sliders 103 may be adopted, and the axial position adjustment is performed through two inclined planes, because the axial gap is completed by two sets of inclined planes, so the adjustment range is wider and wider.
In the third specific embodiment, the number of the adjustment rods 101 is plural, and the plural adjustment rods 101 are arranged along the circumferential direction, and in this case, the first moving slider 102 and the second moving slider 103 are connected to each other by the adjustment rods 101 at plural positions in the circumferential direction. Taking the gap adjusting device 10 fixed between the base 1 and the end cap 2 by bolts as an example, the gap adjusting device can be matched with the end cap 2 not only in a structure that one adjusting rod 101 is matched with one second moving slide block 103, but also in a structure that two or more adjusting rods 101 are matched with one second moving slide block 103.
On the basis, taking the case that the gap adjusting device 10 is fixed between the base 1 and the end cover 2 by bolts as an example, the gap adjusting device can be modified according to the number of bolts between the base 1 and the end cover 2. When the number of bolts is plural, the gap adjusting devices 10 of the first, second, and third embodiments may be employed such that each gap adjusting device 10 corresponds to each bolt; besides, the gap adjusting devices 10 of the first, second and third embodiments may be adopted such that each gap adjusting device 10 corresponds to a plurality of bolts, and the gap adjusting device 10 of the third embodiment has a better adjusting effect because the bolts circumferentially fasten the housing 1 and the end cover 2.
The invention also provides a motor, which comprises a base 1, an end cover 2, a protective bearing 3, a thrust disc 4, a rotating shaft 5 and the like, and also comprises any one of the gap adjusting devices 10, so that the motor has all the beneficial effects of the gap adjusting device 10, and the details are not repeated.
The thrust disc 4 is arranged on the rotating shaft 5 and limited by an axial limiting component arranged on the base 1; the protective bearing 3 is arranged on the end cover 2 and limited by an axial limiting component arranged on the rotating shaft 5; the protective bearing 3 moves along with the end cover 2, and the axial distance between the machine base 1 and the end cover 2 can be adjusted by adjusting the gap adjusting device 10, so that the axial distance between the protective bearing 3 and the thrust disc 4 is adjusted.
It should be emphasized again that the gap adjustment and the position of the gap adjusting device 10 including, but not limited to, between the housing 1 and the end cap 2, between the bearing stator and the housing 1, between the end cap 2 and the protection bearing 3, etc. are all suitable for the gap adjustment of the gap adjusting device 10.
Illustratively, the motor is embodied as a magnetic bearing motor, and the gap adjusting device 10 is embodied as a gap adjuster for a magnetic bearing motor.
The present invention also provides a gap adjusting method using any one of the gap adjusting apparatuses 10 described above, including the steps of: s1, controlling the adjusting rod 101; s2, adjusting the radial movement of the second movable slide block 103; s3, adjusting the axial movement of the first movable slide block 102; and S4, completing the adjustment of the axial clearance.
In the gap adjustment method according to the first embodiment, in step S1, the adjustment lever 101 is controlled so that the adjustment lever 101 is tightened. In step S2, the radial movement of the second movable slider 103 is adjusted, and the screwed adjusting rod 101 drives the second movable slider 103 to move radially; in step S3, adjusting the axial movement of the first movable slider 102, the second movable slider 103 moves radially, and under the action of the inclined surface, the first movable slider 102 moves axially; in step S4, the adjustment of the axial gap is completed.
In the gap adjustment method according to the second embodiment, the two sets of adjustment rods 101 on both sides in the axial direction are controlled so that the two sets of adjustment rods 101 of the gap adjustment device 10 according to the second embodiment are screwed together; the radial movement of the two groups of second movable sliding blocks 103 at two axial sides is adjusted, and the two groups of screwed adjusting rods 101 drive the two groups of second movable sliding blocks 103 to move radially; under the action of the two groups of inclined surfaces, the first movable sliding block 102 has two groups of axial movements corresponding to the two groups of inclined surfaces, so that the adjustment range is wider and wider; the adjustment of the axial clearance is completed.
In the gap adjusting method of the third embodiment, the plurality of adjustment rods 101 in the circumferential direction are controlled so that the plurality of adjustment rods 101 in the circumferential direction of the gap adjusting device 10 of the third embodiment are tightened; the radial movement of a plurality of circumferential positions of the second movable sliding block 103 is adjusted, and the plurality of screwed adjusting rods 101 drive the plurality of circumferential positions of the second movable sliding block 103 to move radially; under the action of the inclined surface, the first movable sliding block 102 has a plurality of circumferential positions corresponding to the inclined surface to move axially, so that the adjustment range is wider, larger and finer; the adjustment of the axial clearance is completed.
In this embodiment, the adjustment rod 101 and the inclined plane are used to adjust the axial gap, which has the following advantages: a continuous and accurate axial clearance adjustment mode can be provided through the continuous adjustment of the adjusting rod 101 and the amplification effect of the inclined plane; the axial clearance is adjusted by the adjusting rod 101, the end cover 2 does not need to be additionally disassembled, and the whole assembling performance is improved.
It is noted that, in this specification, relational terms such as first and second, and the like are used solely to distinguish one entity from another entity without necessarily requiring or implying any actual such relationship or order between such entities.
The motor, the gap adjusting device and the gap adjusting method provided by the invention are described in detail above. The principles and embodiments of the present invention are explained herein using specific examples, which are presented only to assist in understanding the method and its core concepts. It should be noted that, for those skilled in the art, it is possible to make various improvements and modifications to the present invention without departing from the principle of the present invention, and those improvements and modifications also fall within the scope of the claims of the present invention.
Claims (10)
1. The clearance adjusting device (10) is characterized by comprising a first moving slide block (102) and a second moving slide block (103) which are arranged between different motor parts, wherein the inner sides of the first moving slide block (102) and the second moving slide block (103) are matched through an inclined plane, and an adjusting rod (101) penetrates through the first moving slide block (102) and is in threaded connection with the second moving slide block (103).
2. Gap adjusting device (10) according to claim 1, characterized in that the first moving slider (102) and the second moving slider (103) are provided with co-linear through holes in axial direction.
3. Gap adjusting device (10) according to claim 2, characterized in that the adjusting rod (101) is arranged in a radial direction perpendicular to the axial direction.
4. Gap adjusting device (10) according to any of claims 1 to 3, characterized in that the motor parts comprise a housing (1), an end cover (2), a protective bearing (3) and a bearing stator.
5. Gap adjusting device (10) according to any of claims 1 to 3, wherein the number of the adjusting rods (101) and the number of the second moving sliders (103) are two, and two sets of the second moving sliders (103) are arranged on both sides of the first moving slider (102).
6. Gap adjusting device (10) according to any of claims 1 to 3, characterized in that the number of adjusting rods (101) is multiple, a plurality of adjusting rods (101) being arranged in circumferential direction.
7. An electric machine, characterized in that it comprises a gap-setting device (10) according to any one of claims 1 to 6.
8. A gap adjusting method, characterized in that the gap adjusting device (10) according to any one of claims 1 to 6 is applied, comprising:
a control adjustment lever (101);
adjusting the radial movement of the second movable slider (103);
adjusting the axial movement of the first moving slide (102);
the adjustment of the axial clearance is completed.
9. The gap adjustment method according to claim 8, wherein the step of controlling the adjustment rod (101) and adjusting the radial movement of the second movable slider (103) comprises:
two groups of adjusting rods (101) at two sides of the axial direction are controlled;
and adjusting the radial movement of two groups of second movable sliding blocks (103) at two sides in the axial direction.
10. The gap adjustment method according to claim 8, wherein the step of controlling the adjustment rod (101) and adjusting the radial movement of the second movable slider (103) comprises:
a plurality of adjusting rods (101) for controlling the circumferential direction;
the radial movement of the second moving slider (103) at a plurality of positions in the circumferential direction is adjusted.
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CN113339313A (en) * | 2021-07-08 | 2021-09-03 | 哈尔滨电气动力装备有限公司 | Centrifugal adjusting method for odd asymmetric radial tile gaps of shaft seal type nuclear main pump |
CN113339313B (en) * | 2021-07-08 | 2022-07-22 | 哈尔滨电气动力装备有限公司 | Centrifugal adjusting method for odd asymmetric radial tile gaps of shaft seal type nuclear main pump |
CN113700743A (en) * | 2021-09-23 | 2021-11-26 | 珠海格力电器股份有限公司 | Magnetic suspension bearing protection device, motor, compressor and air conditioner |
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