CN112265628A - Waste heat comprehensive utilization system for crude oil transportation tug fleet - Google Patents

Waste heat comprehensive utilization system for crude oil transportation tug fleet Download PDF

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Publication number
CN112265628A
CN112265628A CN202011334959.0A CN202011334959A CN112265628A CN 112265628 A CN112265628 A CN 112265628A CN 202011334959 A CN202011334959 A CN 202011334959A CN 112265628 A CN112265628 A CN 112265628A
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CN
China
Prior art keywords
tug
crude oil
barge
hot water
main engine
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Pending
Application number
CN202011334959.0A
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Chinese (zh)
Inventor
蒋大伟
徐文
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CSSC Marine Power Co Ltd
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CSSC Marine Power Co Ltd
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Publication date
Application filed by CSSC Marine Power Co Ltd filed Critical CSSC Marine Power Co Ltd
Priority to CN202011334959.0A priority Critical patent/CN112265628A/en
Publication of CN112265628A publication Critical patent/CN112265628A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B63SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63JAUXILIARIES ON VESSELS
    • B63J2/00Arrangements of ventilation, heating, cooling, or air-conditioning
    • B63J2/12Heating; Cooling
    • B63J2/14Heating; Cooling of liquid-freight-carrying tanks
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02GHOT GAS OR COMBUSTION-PRODUCT POSITIVE-DISPLACEMENT ENGINE PLANTS; USE OF WASTE HEAT OF COMBUSTION ENGINES; NOT OTHERWISE PROVIDED FOR
    • F02G5/00Profiting from waste heat of combustion engines, not otherwise provided for
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H7/00Storage heaters, i.e. heaters in which the energy is stored as heat in masses for subsequent release
    • F24H7/02Storage heaters, i.e. heaters in which the energy is stored as heat in masses for subsequent release the released heat being conveyed to a transfer fluid
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H9/00Details
    • F24H9/0005Details for water heaters
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

Abstract

The invention discloses a comprehensive utilization system for the waste heat of a tug fleet for crude oil transportation, which comprises a tug main engine cylinder sleeve circulating water heat recovery subsystem, a tug main engine flue gas heat recovery subsystem and a barge crude oil heating and recovery device, wherein the tug main engine cylinder sleeve circulating water heat recovery subsystem and the tug main engine flue gas heat recovery subsystem are arranged on a crude oil transportation tug, and crude oil heating and recovery components are respectively arranged on the barge. The tug main engine cylinder sleeve circulating water heat recovery subsystem comprises a thermostatic valve, a heat exchanger and a circulating pump set, the tug main engine flue gas heat recovery subsystem comprises an electric three-way valve, a hot water boiler, a booster pump set and a compressed air pressure accumulation tank, and the barge crude oil heating and recovery device comprises a hot water storage tank, a plurality of groups of heating coils, a plurality of temperature control valves and a water return tank. The invention has compact structure and convenient installation and maintenance. The barge does not need to be additionally provided with an oil-fired boiler to consume fuel to heat crude oil, and the effects of energy conservation and consumption reduction are very obvious.

Description

Waste heat comprehensive utilization system for crude oil transportation tug fleet
Technical Field
The invention relates to an energy-saving system for a tugboat fleet for crude oil transportation, in particular to an energy-saving system for heating crude oil loaded in a barge by using waste heat of flue gas discharged by tugboats, and belongs to the technical field of energy conservation.
Background
Crude oil transportation mainly depends on a large oil tanker, but generally cannot navigate in Yangtze river and inland river due to large draught volume, most oil refineries are not at sea, so the large oil tanker cannot directly arrive, and most oil refineries finish final connection transportation by a barge of a tugboat fleet. Because the barge is a powerless ship without a heat source, most of production places have high crude oil viscosity and cannot be transported in a flowing mode at normal temperature, before unloading, the crude oil must be heated by steam at a wharf, so that the temperature and the viscosity of the crude oil are increased to be more than a critical value convenient for the crude oil to flow, and then unloading can be carried out. Taking a conventional 5000-ton barge as an example, the initial temperature of crude oil in a cabin and the temperature of river water are both 15 ℃, and the minimum flow critical value of crude oil heated to 45 ℃ needs 12 hours. This means that the barge occupies the wharf for 12 hours, the utilization rate of the barge is reduced, and the extra energy cost of the wharf is at least 2.5 ten thousand yuan. In order to improve the unloading efficiency of crude oil, an oil-fired boiler can be arranged on the barge, and the oil-fired boiler is used for producing steam to heat the heat-preservation crude oil during transportation. The two methods increase the transportation cost of the crude oil transportation tug fleet and seriously affect the economic benefit of the crude oil transportation tug fleet.
Disclosure of Invention
The invention aims to provide a comprehensive utilization system for the waste heat of a fleet of a crude oil transportation tugboat, which can carry out heat tracing on crude oil of each barge under the condition of not additionally consuming fuel and reduce the transportation cost of the fleet of the crude oil transportation tugboat.
The invention is realized by the following technical scheme:
a comprehensive utilization system for the waste heat of a tug fleet for crude oil transportation comprises a tug main engine cylinder sleeve circulating hydrothermal recovery subsystem, a tug main engine flue gas heat recovery subsystem and a barge crude oil heating and recovery device, wherein the tug main engine cylinder sleeve circulating hydrothermal recovery subsystem and the tug main engine flue gas heat recovery subsystem are arranged on a crude oil transportation tug, and crude oil heating and recovery components are respectively arranged on the barge;
the system comprises a towing wheel main machine cylinder sleeve circulating hydrothermal recovery subsystem, a water pump unit, a water pump, a;
the tug main engine flue gas heat recovery subsystem comprises an electric three-way valve, a hot water boiler, a booster pump set and a compressed air pressure accumulation tank, the compressed air pressure accumulation tank is connected with the hot water boiler through a pipeline and a pressure accumulation tank stop valve, a tug main engine exhaust pipe is connected with the lower part of the hot water boiler through a bypass end of the electric three-way valve, a flue gas branch pipe on one side of the upper part of the hot water boiler is communicated with the upper end of an exhaust pipe, a hot water output pipeline on the top of the hot water boiler is respectively connected with the input end of a crude oil heating and recovery device of each barge through the hot water boiler output stop; the pipeline of the backwater quick link assembly is connected with the backwater end of the hot water boiler sequentially through the circulating pump set, the low-temperature medium input end of the heat exchanger, the low-temperature medium output end of the heat exchanger and the backwater stop valve;
the barge crude oil heating and recovering device comprises a hot water storage tank, a plurality of groups of heating coils, a plurality of temperature control valves and a water return tank, wherein the hot water storage tank arranged at one end of the barge is respectively connected with one end of the heating coil in the bottom of the independent oil storage cabin through a first stop valve, the other end of the heating coil is sequentially connected with the temperature control valve and the water return tank arranged at the other end of the barge through a second stop valve, and the output end of the water return tank is sequentially connected with a connecting hose, a return water quick-linking component, a circulating pump group, a heat exchanger low-temperature medium input end, a heat exchanger low-temperature.
The object of the invention is further achieved by the following technical measures.
Further, the circulating pump set and the booster pump set have the same structure and respectively comprise two centrifugal impeller pumps which are used and prepared, and the flow rates of the circulating pump set and the booster pump set are as follows: 20000l/h, and the outlet pressure p1 of the circulating pump group is less than or equal to 0.5 Mpa. The outlet pressure p2 of the booster pump group is less than or equal to 0.3 Mpa. The volume V of the hot water storage tank is more than or equal to 2m3
Further, the thermostatic valve is an LHF-80 type thermostatic valve.
Furthermore, the structure of the water outlet quick link assembly is the same as that of the water return quick link assembly, the water outlet quick link assembly and the water return quick link assembly respectively comprise a middle pipe and a conical joint which is fixedly connected with two ends of the middle pipe in a sealing way, and the middle pipes are fixed on one end of the tug side by side and are adjacent to the corresponding barge; the water outlet quick link assembly is connected with the booster pump set through a pipeline, and the return water quick link assembly is connected with the circulating pump set through a pipeline; the other end of the water outlet quick linking component is respectively connected with the hot water storage tank of each barge through a connecting hose and a corresponding pipeline, and the other end of the water return quick linking component is respectively connected with the water return tank of each barge through a connecting hose and a corresponding pipeline.
Further, the temperature control valve is a wax melting type temperature control valve.
Further, the heating coil is a serpentine pipe which is continuously bent in an S shape, and the relation between the length L of the straight line part of the S shape and the bending inner diameter D and the pipe diameter D of the coil is as follows: d =10D = 1/4L.
The tug main engine cylinder sleeve circulating water heat recovery subsystem and the tug main engine smoke heat recovery subsystem extract the residual heat of the tug main engine cylinder sleeve circulating cooling water and the residual heat of smoke exhaust pipe exhaust smoke through the hot water boiler and the heat exchanger, and convey the residual heat to the heating coil of the barge crude oil heating and recovery device to heat crude oil with high viscosity loaded on the barge, so that the flowability of the crude oil is improved, and the crude oil is convenient to unload. Compact structure, installation easy maintenance. The barge does not need to be additionally provided with an oil-fired boiler to consume fuel to heat crude oil, and the effects of energy conservation and consumption reduction are very obvious.
Advantages and features of the present invention will be illustrated and explained by the following non-restrictive description of preferred embodiments thereof, given by way of example only with reference to the accompanying drawings.
Drawings
FIG. 1 is a schematic illustration of a crude oil transport tug fleet configuration according to one embodiment of the invention;
FIG. 2 is a schematic structural view of the present invention;
FIG. 3 is a schematic diagram of a heating coil of the present invention;
FIG. 4 is a schematic structural diagram of the quick water outlet and return link assembly of the present invention.
Detailed Description
The invention is further described below with reference to the figures and examples for jongjiang 62031 for a tug and for the fuel-saving 63051 (barge). As shown in fig. 1, the crude oil transportation tug fleet of the present embodiment is of a push-four type, in which four barges 200 are fixed in a groined shape by cables, and the crude oil transportation tug 100 is located on the right side of one of the barges 200 for pushing.
As shown in fig. 2, the present embodiment includes a tug main cylinder sleeve circulation water heat recovery subsystem 1, a tug main flue gas heat recovery subsystem 2, and a crude oil heating and recovery device 3 respectively disposed on a barge, wherein the tug main cylinder sleeve circulation water heat recovery subsystem 1 and the tug main flue gas heat recovery subsystem 2 are disposed on a crude oil transportation tug 100, and the crude oil heating and recovery components 3 are respectively disposed on the barge 200. In fig. 2, the solid arrows indicate the flow direction of the medium, and the hollow arrows indicate the flow direction of the flue gas.
The tug main engine cylinder sleeve circulating water heat recovery subsystem 1 comprises a thermostatic valve 11, a heat exchanger 12 and a circulating pump group 13, a tug main engine cylinder sleeve cooling water outlet pipe 14 is connected with a thermostatic valve first end 111, a thermostatic valve second end 112 is respectively connected with a tug main engine cylinder sleeve cooling water inlet pipe 15 and a heat exchanger low-temperature medium output end 122, and a thermostatic valve third end 113 is connected with a heat exchanger high-temperature medium input end 121. The thermostat valve 11 of the present embodiment is a type LHF-80 thermostat valve.
The tug main unit flue gas heat recovery subsystem 2 comprises an electric three-way valve 21, a hot water boiler 22, a booster pump group 23 and a compressed air pressure accumulation tank 24, the compressed air pressure accumulation tank 24 is connected with the hot water boiler 22 through a pipeline, a tug main unit exhaust pipe 20 is connected with the lower portion of the hot water boiler 22 through a bypass end 211 of the electric three-way valve 21, a flue gas branch pipe 201 on one side of the upper portion of the hot water boiler 22 is communicated with the upper end of the exhaust pipe 20, a hot water output pipeline 221 on the top of the hot water boiler 22 is sequentially connected with an output stop valve 25 of the hot water boiler, the booster pump group 23, a water outlet quick link component 26 and a connecting. The pipeline of the return water quick link assembly 28 is connected with the return water end 222 of the hot water boiler sequentially through the circulating pump unit 13, the heat exchanger low-temperature medium input end 123, the heat exchanger low-temperature medium output end 124 and the return water stop valve 29.
The circulating pump unit 13 and the compressed air pressure accumulation tank 24 accumulate the pressure in the hot water boiler 22 at 0.2Mpa or more, and the heated water in the hot water boiler 22 is not vaporized at 100 ℃. The booster pump unit 23 provides additional head pressure to allow the heated water to overcome the on-way resistance of the pipeline and maintain a certain turbulent flow rate in the pipeline, thereby achieving high heat exchange efficiency.
The electric three-way valve 21 distributes the flow of the flue gas discharged by the tug main unit 10, and a part of the flue gas enters the hot water boiler 22 and a part of the flue gas is directly bypassed. When the temperature sensor detects that the water outlet temperature of the hot water boiler 22 reaches 98 ℃, the PLC controller instructs the opening of the electric three-way valve 21 to reduce, and the amount of waste gas entering the hot water boiler 22 is reduced; when the water outlet temperature of the hot water boiler 22 is lower than 92 ℃, the PLC instructs the opening of the electric three-way valve 21 to increase, the smoke quantity entering the hot water boiler 22 is increased, and the requirement of the invention on the utilization of the smoke waste heat discharged by the main tractor 10 is met. The electric three-way valve 21 of the present embodiment is an electric three-way butterfly valve having a drift diameter DN 450.
When the tug main engine 10 is in a low cold load state after being started, the outlet temperature of cylinder jacket cooling water is lower than 80 ℃, the thermostatic valve 11 is closed at the moment, the first end 111 of the thermostatic valve is communicated with the second end 112 of the thermostatic valve, and the tug main engine cylinder jacket cooling water directly enters the second end 112 of the thermostatic valve from the first end 111 of the thermostatic valve and then returns to the tug main engine cylinder jacket cooling water inlet pipe 15. When the main engine of the tug enters the normal working state, the load is higher
When the temperature of the cooling water outlet of the cylinder sleeve of the tug main engine is higher than 80 ℃, the thermostatic valve 11 is opened, the first end 111 of the thermostatic valve is communicated with the third end 113 of the thermostatic valve, the cooling water of the tug main engine enters the heat exchanger 12 to preheat the return water of the boiler, and the cooling water returns to the cooling water inlet pipe 15 of the cylinder sleeve of the tug main engine after preheating.
The barge crude oil heating and recovering device 3 comprises a hot water storage tank 31, 4 groups of heating coils 32, 4 temperature control valves 33 and a water return tank 34, wherein the hot water storage tank 31 arranged at one end of a barge 200 is respectively connected with one end of the heating coil 32 in the bottom of an independent oil storage cabin through a first stop valve 35, the other end of the heating coil 32 is connected with the water return tank 34 arranged at the other end of the barge 10 through the temperature control valve 33 and a second stop valve 36 in sequence, and the output end of the water return tank 34 is connected with the hot water return end 222 of a hot water boiler through a connecting hose 27, a water return quick link assembly 28, a circulating pump group 13, a heat exchanger low-temperature medium input end 123, a heat exchanger low. The temperature control valve 33 is a wax melting type temperature control valve, when the temperature of hot water passing through the thermostatic valve 33 is reduced to be below 80 ℃, the valve core of the paraffin condensation temperature control valve 33 is fully opened, the hot water flow is increased, and the heat conduction temperature of the heating coil 32 is increased. When the temperature of the hot water passing through the thermostatic valve 33 is higher than 90 ℃, the paraffin melting thermostatic valve 33 slowly reduces the opening degree of the valve core along with the temperature rise, thereby reducing the flow of the heated hot water and avoiding the overhigh temperature of the independent oil storage cabin.
As shown in fig. 3, the heating coil 32 is a serpentine pipe continuously bent in an S shape and made of a copper pipe or a seamless steel pipe, and the relationship between the length L of the straight portion of the S shape, the bending inner diameter D, and the coil pipe diameter D is: d =10D =1/4L, and the coil pipe can increase the heat dissipation area to achieve the best heat conduction effect.
The circulating pump group 13 and the booster pump group 23 have the same structure and respectively comprise two centrifugal impeller pumps 131 which are used and prepared, thereby improving the reliability of the invention. The flow rates of the circulating pump group 13 and the booster pump group 23 are both: 20000l/h, and the outlet pressure p1 of the circulating pump group is less than or equal to 0.5 Mpa. The outlet pressure p2 of the booster pump group is less than or equal to 0.3 Mpa. The volume V of the hot water storage tank is more than or equal to 2m3
As shown in fig. 4, the structure of the effluent quick-link assembly 26 and the backwater quick-link assembly 28 are the same, and each of the effluent quick-link assembly and the backwater quick-link assembly includes a middle pipe 261 and a taper joint 262 fixedly connected with both ends of the middle pipe 261 in a sealing manner, wherein the middle pipe 261 is fixed on one end of the tug side by side and adjacent to the corresponding barge 200. The conical joint 262 can be quickly connected or quickly separated, and the sealing effect is good. The water outlet quick link assembly 26 is connected with the booster pump group 23 through a pipeline, and the water return quick link assembly 28 is connected with the circulating pump group 13 through a pipeline; the other end of the water outlet quick-linking component 26 is respectively connected with the hot water storage tank 31 of each barge 200 through a connecting hose 27 and a corresponding pipeline, and the other end of the water return quick-linking component 28 is respectively connected with the water return tank 34 of each barge through a connecting hose 27 and a corresponding pipeline.
In addition to the above embodiments, the present invention may have other embodiments, and any technical solutions formed by equivalent substitutions or equivalent transformations fall within the scope of the claims of the present invention.

Claims (7)

1. The system is characterized by comprising a tug main engine cylinder sleeve circulating hydrothermal recovery subsystem, a tug main engine flue gas heat recovery subsystem and a barge crude oil heating and recovery device, wherein the tug main engine cylinder sleeve circulating hydrothermal recovery subsystem and the tug main engine flue gas heat recovery subsystem are arranged on a crude oil transportation tug, and crude oil heating and recovery components are respectively arranged on the barge;
the system comprises a towing wheel main machine cylinder sleeve circulating hydrothermal recovery subsystem, a water pump unit, a water pump, a;
the tug main engine flue gas heat recovery subsystem comprises an electric three-way valve, a hot water boiler, a booster pump set and a compressed air pressure accumulation tank, the compressed air pressure accumulation tank is connected with the hot water boiler through a pipeline and a pressure accumulation tank stop valve, a tug main engine exhaust pipe is connected with the lower part of the hot water boiler through a bypass end of the electric three-way valve, a flue gas branch pipe on one side of the upper part of the hot water boiler is communicated with the upper end of an exhaust pipe, a hot water output pipeline on the top of the hot water boiler is respectively connected with the input end of a crude oil heating and recovery device of each barge through the hot water boiler output stop valve; the pipeline of the backwater quick link assembly is connected with the backwater end of the hot water boiler sequentially through the circulating pump set, the low-temperature medium input end of the heat exchanger, the low-temperature medium output end of the heat exchanger and the backwater stop valve;
the barge crude oil heating and recovering device comprises a hot water storage tank, a plurality of groups of heating coils, a plurality of temperature control valves and a water return tank, wherein the hot water storage tank arranged at one end of the barge is respectively connected with one end of the heating coil in the bottom of the independent oil storage cabin through a first stop valve, the other end of the heating coil is sequentially connected with the temperature control valve and the water return tank arranged at the other end of the barge through a second stop valve, and the output end of the water return tank is sequentially connected with a connecting hose, a return water quick-linking component, a circulating pump group, a heat exchanger low-temperature medium input end, a heat exchanger low-temperature.
2. The system for comprehensively utilizing the waste heat of the crude oil transportation tug fleet wheel according to claim 1, wherein the circulating pump set and the booster pump set have the same structure and respectively comprise two centrifugal impeller pumps which are used and arranged one by one, and the flow rates of the circulating pump set and the booster pump set are respectively as follows: 20000l/h, the outlet pressure p1 of the circulating pump group is less than or equal to 0.5 Mpa; the outlet pressure p2 of the booster pump group is less than or equal to 0.3 Mpa.
3. The system of claim 1, wherein the volume V of the hot water storage tank is greater than or equal to 2m3
4. The system of claim 1, wherein the thermostatic valve is an LHF-80 thermostatic valve.
5. The system for comprehensively utilizing the waste heat of the fleet wheels of crude oil transportation tugboats as claimed in claim 1, wherein the structure of the water outlet quick link assembly and the water return quick link assembly is the same, and the system respectively comprises a middle pipe and a conical joint fixedly connected with the two ends of the middle pipe in a sealing manner, and the middle pipes are fixed on one end of the tug side by side and adjacent to the corresponding barge; the water outlet quick link assembly is connected with the booster pump set through a pipeline, and the return water quick link assembly is connected with the circulating pump set through a pipeline; the other end of the water outlet quick linking component is respectively connected with the hot water storage tank of each barge through a connecting hose and a corresponding pipeline, and the other end of the water return quick linking component is respectively connected with the water return tank of each barge through a connecting hose and a corresponding pipeline.
6. The system of claim 1, wherein the thermo valve is a wax melting thermo valve.
7. The system of claim 1, wherein the heating coil is a serpentine pipe continuously bent in an S-shape, and the relationship between the length L of the straight portion of the S-shape, the inner diameter D of the bend, and the diameter D of the coil pipe is as follows: d =10D = 1/4L.
CN202011334959.0A 2020-11-25 2020-11-25 Waste heat comprehensive utilization system for crude oil transportation tug fleet Pending CN112265628A (en)

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Cited By (3)

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CN114440445A (en) * 2022-02-18 2022-05-06 上海本家空调系统有限公司 Engine-driven large-temperature-difference high-temperature heat pump hot water unit
CN114590391A (en) * 2022-03-25 2022-06-07 广船国际有限公司 Cargo hold secondary heating system and boats and ships
CN114440445B (en) * 2022-02-18 2024-04-26 上海本家空调系统有限公司 Engine-driven high-temperature-difference high-temperature heat pump water heater unit

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CN214057882U (en) * 2020-11-25 2021-08-27 中船动力有限公司 Waste heat comprehensive utilization system for crude oil transportation tug fleet

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CN104443897A (en) * 2014-10-31 2015-03-25 浙江海洋学院 Comprehensive treatment device and method for crude oil tank emergent gas and ship tail gas recycle
CN104612769A (en) * 2014-12-22 2015-05-13 哈尔滨工程大学 Method for designing waste heat generating system of marine main engine
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114440445A (en) * 2022-02-18 2022-05-06 上海本家空调系统有限公司 Engine-driven large-temperature-difference high-temperature heat pump hot water unit
CN114440445B (en) * 2022-02-18 2024-04-26 上海本家空调系统有限公司 Engine-driven high-temperature-difference high-temperature heat pump water heater unit
CN114590391A (en) * 2022-03-25 2022-06-07 广船国际有限公司 Cargo hold secondary heating system and boats and ships

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