CN112265205A - Plate making system for button production - Google Patents
Plate making system for button production Download PDFInfo
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- CN112265205A CN112265205A CN202011211831.5A CN202011211831A CN112265205A CN 112265205 A CN112265205 A CN 112265205A CN 202011211831 A CN202011211831 A CN 202011211831A CN 112265205 A CN112265205 A CN 112265205A
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- button production
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 30
- 238000001816 cooling Methods 0.000 claims abstract description 57
- 230000035939 shock Effects 0.000 claims abstract description 25
- 238000013016 damping Methods 0.000 claims abstract description 7
- 238000007789 sealing Methods 0.000 claims description 45
- 230000007246 mechanism Effects 0.000 claims description 26
- 230000005540 biological transmission Effects 0.000 claims description 16
- 238000004804 winding Methods 0.000 claims description 15
- 238000007599 discharging Methods 0.000 claims description 14
- 238000003756 stirring Methods 0.000 claims description 9
- 238000010521 absorption reaction Methods 0.000 claims description 6
- 230000003014 reinforcing effect Effects 0.000 claims description 4
- 230000009977 dual effect Effects 0.000 abstract description 4
- 238000005096 rolling process Methods 0.000 abstract description 2
- 238000003466 welding Methods 0.000 abstract 2
- 238000009826 distribution Methods 0.000 abstract 1
- 239000000463 material Substances 0.000 description 18
- 239000002994 raw material Substances 0.000 description 15
- 238000000034 method Methods 0.000 description 11
- 230000008569 process Effects 0.000 description 10
- 230000005489 elastic deformation Effects 0.000 description 8
- 238000013461 design Methods 0.000 description 6
- 238000009434 installation Methods 0.000 description 4
- 229920005989 resin Polymers 0.000 description 4
- 239000011347 resin Substances 0.000 description 4
- 238000007493 shaping process Methods 0.000 description 4
- 230000009931 harmful effect Effects 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 230000002411 adverse Effects 0.000 description 2
- 230000002238 attenuated effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000017525 heat dissipation Effects 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 229920006337 unsaturated polyester resin Polymers 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
- 238000009751 slip forming Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 229920006305 unsaturated polyester Polymers 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C41/00—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor
- B29C41/02—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor for making articles of definite length, i.e. discrete articles
- B29C41/04—Rotational or centrifugal casting, i.e. coating the inside of a mould by rotating the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/96—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor in which the filtering elements are moved between filtering operations; Particular measures for removing or replacing the filtering elements; Transport systems for filters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C41/00—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor
- B29C41/34—Component parts, details or accessories; Auxiliary operations
- B29C41/46—Heating or cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F15/00—Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
- F16F15/02—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems
- F16F15/04—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means
- F16F15/06—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means with metal springs
- F16F15/067—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means with metal springs using only wound springs
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- Aviation & Aerospace Engineering (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
The invention discloses a plate making system for button production, which comprises a base, a machine body, an oil cooler, a motor base, a damping seat, a fan cover, a charging barrel and a coiling motor, wherein the motor base is arranged on the base; base: a movable rod is fixed at the top, a spring is sleeved on the movable rod, and a limiting block is fixed at the top end of the movable rod; an organism: rotating through sealed bearing and being connected with forming drum, being formed with the cooling chamber between organism and the forming drum, the side welding of organism has the support frame, and the welding has the stiffening rib between the support frame of both sides around being located, swing joint about tip and the movable rod of support frame, spring distribution are between support frame and base, the spacing groove has been seted up at the top of support frame, and stopper and spacing groove correspond the setting from top to bottom, and the system board system of this button production adopts oil cold and air-cooled dual cooling measure, and cooling efficiency is high, can carry out automatic rolling to the flitch, labour saving and time saving, and production efficiency is high, and the shock resistance is good.
Description
Technical Field
The invention relates to the technical field of button production equipment, in particular to a plate making system for button production.
Background
The main resin buttons of the resin buttons are unsaturated polyester buttons for short, the resin buttons have the characteristics of good wear resistance, good chemical resistance, various colors, bright color, strong simulation and the like, the resin buttons are made of unsaturated polyester resin plates, the traditional plate making machine for manufacturing the unsaturated polyester resin plates slowly and uniformly pours the well blended raw materials into a drum in a manual mode, and the drum rotates under the action of a motor to enable the raw materials to be continuously formed under the action of centrifugal force;
the existing button production plate making system adopts a single cooling mode, the cooling efficiency is low, the forming is slow, the production efficiency is reduced, meanwhile, the shock resistance is poor, and after the forming is finished, the material plate needs to be wound on a winding drum manually, so that time and labor are wasted.
Disclosure of Invention
The invention aims to overcome the defects in the prior art, provides a plate manufacturing system for button production, adopts dual cooling measures of oil cooling and air cooling, has high cooling efficiency, can automatically roll a material plate, saves time and labor, has high production efficiency and good shock resistance, and can effectively solve the problems in the background art.
In order to achieve the purpose, the invention provides the following technical scheme: the plate making system for button production comprises a base, a machine body, an oil cooler, a motor base, a damping seat, a fan cover, a charging barrel and a coiling motor;
base: a movable rod is fixed at the top, a spring is sleeved on the movable rod, and a limiting block is fixed at the top end of the movable rod;
an organism: the forming roller is rotatably connected through a sealing bearing, a cooling cavity is formed between the machine body and the forming roller, supporting frames are welded on the side faces of the machine body, reinforcing ribs are welded between the supporting frames positioned on the front side and the rear side, the end parts of the supporting frames are movably connected with the movable rods up and down, springs are distributed between the supporting frames and the base, a limiting groove is formed in the top of each supporting frame, and a limiting block and the limiting groove are arranged in a vertically corresponding mode;
an oil cooler: the oil outlet pipe is arranged at the top of the base and is communicated with the top of the cooling cavity, the oil outlet pipe is communicated with the bottom of the cooling cavity, the oil inlet pipe is provided with a filter box, the inner side of the filter box is movably connected with a filter screen through a sliding mechanism, the outer end part of the filter screen is fixedly provided with a sealing cover, and the sealing cover is fixed with the filter box through a sealing fixing mechanism;
a motor base: the fan cover is fixed on the machine body and shields the upper half area of the forming roller and is communicated with an air suction opening of the fan through an air pipe;
a coil material motor: the device comprises a base, a vertical support, a connecting seat, a winding drum and a clamping mechanism, wherein the vertical support is arranged on the side surface of the base;
the automatic cooling device is characterized by further comprising a thermometer, wherein the thermometer is installed on the side face of the machine body, a sensing element of the thermometer is located on the inner side of the cooling cavity, and the input ends of the coil motor, the electromagnetic heater, the stirring motor, the stepping motor, the oil cooler and the exhaust fan are electrically connected with the output end of the external controller.
Further, still include the handle, the handle is the rubber handle, and the handle is fixed in the side of closing cap, through the handle to the operation of carrying out the pull of closing cap, has guaranteed the rationality of design.
Further, slide mechanism includes spout and slide rail, and the slide rail is fixed on the filter cartridge, the spout is seted up on the filter cartridge, slide rail and spout sliding connection, and the closing cap drives the filter screen and withdraws from in the filter cartridge, and at this moment, slide rail and spout take place relative slip, have guaranteed the stability of being connected of filter screen and filter cartridge.
Further, sealed fixed establishment includes sealed draw-in groove and sealed card strip, and sealed card strip is fixed in the box mouth position of filter cartridge, sealed draw-in groove sets up in the inboard of closing cap, sealed card strip and sealed draw-in groove joint, when needs clean the filter screen, detain sealed draw-in groove and make it separate with sealed card strip, and its installation is dismantled conveniently, is convenient for clean the filter screen.
Further, the feed cylinder is fixed on the vertical support of base, and agitator motor is installed to its tip, is fixed with helical blade on agitator motor's the output shaft, and its side communicates respectively and is fixed with inlet pipe and discharging pipe, and the discharge gate of discharging pipe sets up down and is located the top of forming drum, install the bleeder valve on the discharging pipe, the side-mounting of feed cylinder has electromagnetic heater.
Furthermore, the transmission mechanism comprises a belt, a driving wheel and a driven wheel, the driven wheel is fixed at the outer end part of the forming roller, the driving wheel is fixed on an output shaft of the stepping motor and is in transmission connection with the driven wheel through the belt, the output shaft of the stepping motor drives the driving wheel to rotate, the driving wheel is in transmission with the driven wheel through the belt, the driven wheel drives the forming roller to rotate, the forming roller rotates relative to the machine body through a sealing bearing, and the forming roller is small in abrasion and long in service life relative to a friction transmission process.
Further, the cooling device also comprises heat conducting fins, wherein the heat conducting fins are uniformly fixed on the side surface of the forming roller and distributed on the inner side of the cooling cavity, and the heat conducting fins are used for accelerating the energy exchange process of the forming roller and cooling oil, so that the cooling efficiency is further improved.
Further, still include staple bolt and shock pad, the staple bolt is evenly fixed in the side of organism and is carried out the clamp to oil pipe, and the staple bolt is used for regular oil pipe's route, has guaranteed the pleasing to the eye degree of equipment, the shock pad is pasted in the junction of step motor and motor cabinet, and the mechanical vibrations that produce step motor through the elastic deformation of shock pad weaken, avoids mechanical vibrations to the harmful effects of shaping process.
Further, still include the floor, the floor is evenly fixed between the output shaft of coil stock motor and the connecting seat, and the floor is used for increasing the joint strength between the output shaft of coil stock motor and the connecting seat, has guaranteed the rationality of design.
Further, latch mechanism includes constant head tank and fastener, and the fastener is fixed at the tip of reel, the constant head tank is seted up on the connecting seat, and fastener and constant head tank joint make the fastener withdraw from in the constant head tank to make reel and connecting seat separate, then, will be equipped with the reel transport of flitch to next workstation position can, its installation is dismantled conveniently, has guaranteed the rationality of design.
Compared with the prior art, the invention has the beneficial effects that: this system of platemaking of button production has following benefit:
1. oil cooler carries the cooling oil to the cooling intracavity through advancing oil pipe, carry out the energy exchange between cooling oil and the forming drum, thereby cool off the raw materials of forming drum inside and make its rapid prototyping, the cooling oil after the heat transfer flows back again in the oil cooler through advancing oil pipe, the hot-air of air exhauster in with the fan housing through the tuber pipe is taken out, thereby the inside air flow of forming drum accelerates, thereby accelerate the radiating process of the inside material body of forming drum, be convenient for the material body rapid prototyping, it adopts oil cooling and air-cooled dual cooling measure, the cooling efficiency is high, the efficiency of production has been improved greatly.
2. After the shaping was accomplished, with notched flitch one end joint in the draw-in groove, the output shaft of coil stock motor passes through the connecting seat and drives the reel rotation, and the reel is with the flitch rolling on its surface, its convenient operation, labour saving and time saving has alleviateed relevant personnel's work load, has improved the efficiency of production.
3. The cooling oil filters through the filter screen in the filter cartridge earlier at the backward flow in-process, avoid the filth to cause harmful effects to oil cooler's performance, the life of oil cooler has been increased, when needs are cleaned the filter screen, detain and move sealed draw-in groove and make it separate with sealed card strip, then, hold the handle, the pulling closing cap, the closing cap drives the filter screen and withdraws from in the filter cartridge, at this moment, slide rail and spout take place relative slip, its installation is dismantled conveniently, be convenient for clean the filter screen.
4. Poor vibrations on the organism force the carriage to slide on the movable rod, and the support frame oppresses the spring and takes place elastic deformation, and deformation power weakens the vibrations energy to improve the shock resistance of organism, when relative slip takes place for support frame and movable rod, the stopper breaks away from the spacing inslot, avoids the harmful effects of shaking force to the forming process through the shock attenuation, thereby has guaranteed the fashioned quality of product.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic side view of the present invention;
FIG. 3 is a first cross-sectional view of the structure of the present invention;
FIG. 4 is a second cross-sectional view of the inventive structure.
FIG. 5 is a third cross-sectional view of the inventive structure.
In the figure: 1 base, 2 oil cooler, 3 oil inlet pipe, 4 sliding mechanism, 401 sliding chute, 402 sliding rail, 5 transmission mechanism, 51 belt, 52 driving wheel, 53 driven wheel, 6 clamping mechanism, 61 positioning groove, 62 fastening piece, 7 sealing fixing mechanism, 71 sealing clamping groove, 72 sealing clamping strip, 8 charging barrel, 9 feeding pipe, 10 wind cover, 11 shock-absorbing rack, 12 shock-absorbing seat, 13 exhaust fan, 14 air pipe, 15 oil outlet pipe, 16 supporting rack, 17 reinforcing rib, 18 limiting block, 19 limiting groove, 20 spring, 21 movable rod, 22 stepping motor, 23 motor seat, 24 shock-absorbing pad, 25 machine body, 26 hoop, 27 sealing bearing, 28 electromagnetic heater, 29 stirring motor, 30 forming roller, 31 thermometer, 32 cooling cavity, 33 heat-conducting fin, 34 filter box, 35 discharge valve, 36 discharge pipe, 37 helical blade, 38 winding drum, 39 clamping groove, 40 filter screen, 41 sealing cover, 42 handle, 43 coil material motor, 44 ribbed plates, 45 connecting seat.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-5, the present invention provides a technical solution: the plate making system for button production comprises a base 1, a machine body 25, an oil cooler 2, a motor base 23, a shock absorption base 12, a fan cover 10, a charging barrel 8 and a coiling motor 43;
base 1: a movable rod 21 is fixed at the top, a spring 20 is sleeved on the movable rod 21, and a limiting block 18 is fixed at the top end of the movable rod 21;
body 25: a forming roller 30 is rotatably connected through a sealing bearing 27, a cooling cavity 32 is formed between the machine body 25 and the forming roller 30, a support frame 16 is welded on the side surface of the machine body 25, a reinforcing rib 17 is welded between the support frames 16 positioned at the front side and the rear side, the end part of the support frame 16 is movably connected with a movable rod 21 up and down, a spring 20 is distributed between the support frame 16 and the base 1, a limiting groove 19 is formed in the top of the support frame 16, and a limiting block 18 and the limiting groove 19 are correspondingly arranged up and down;
the poor vibration on the organism 25 forces the support frame 16 to slide on the movable rod 21, the support frame 16 oppresses the spring 20 to take place elastic deformation, the deformation force weakens the vibration energy, thus improve the shock resistance of the organism 25, when the support frame 16 and movable rod 21 take place the relative slip, the stopper 18 breaks away from in the spacing groove 19, avoid the bad influence of the vibration force to the shaping process through the shock attenuation, thus has guaranteed the quality of the product shaping;
the oil cooler 2: the filter box is arranged on the top of the base 1, is communicated with the top of the cooling cavity 32 through the oil outlet pipe 15, is communicated with the bottom of the cooling cavity 32 through the oil inlet pipe 3, is provided with the filter box 34 on the oil inlet pipe 3, the inner side of the filter box 34 is movably connected with the filter screen 40 through the sliding mechanism 4, the outer end part of the filter screen 40 is fixed with the sealing cover 41, and the sealing cover 41 is fixed with the filter box 34 through the sealing fixing mechanism 7;
the cooling oil is firstly filtered by the filter screen 40 in the filter box 34 in the backflow process, so that the adverse effect of dirt on the service performance of the oil cooler 2 is avoided, and the service life of the oil cooler 2 is prolonged;
motor cabinet 23: fixed on the side of the machine body 25, the side of which is provided with a stepping motor 22, the output shaft of the stepping motor 22 is in transmission connection with the outer end part of the forming roller 30 through a transmission mechanism 5;
the damper base 12: is fixed on the machine body 25 through a shock absorption frame 11, and the top of the shock absorption frame is provided with an exhaust fan 13;
the mechanical vibration generated by the exhaust fan 13 is weakened through the elastic deformation of the shock absorption seat 12 and the shock absorption frame 11;
a wind cover 10: fixed on the machine body 25 and shielding the upper half area of the forming roller 30, which is communicated with the suction opening of the fan 13 through the air pipe 14;
the oil cooler 2 conveys cooling oil into the cooling cavity 32 through the oil inlet pipe 3, energy exchange is carried out between the cooling oil and the forming roller 30, so that raw materials in the forming roller 30 are cooled to be formed quickly, the cooling oil after heat exchange flows back into the oil cooler 2 again through the oil inlet pipe 3, the hot air in the air cover 10 is pumped out by the exhaust fan 13 through the air pipe 14, so that the air flow in the forming roller 30 is accelerated, the heat dissipation process of a material body in the forming roller 30 is accelerated, the material body is convenient to form quickly, dual cooling measures of oil cooling and air cooling are adopted, the cooling efficiency is high, and the production efficiency is greatly improved;
cartridge 8: the device is fixed on a vertical support of the base 1, the end part of the vertical support is provided with a stirring motor 29, an output shaft of the stirring motor 29 is fixed with a helical blade 37, the side surfaces of the helical blade are respectively communicated and fixed with a feeding pipe 9 and a discharging pipe 36, the discharging port of the discharging pipe 36 is arranged downwards and is positioned above the forming roller 30, the discharging pipe 36 is provided with a discharging valve 35, and the side surface of the charging barrel 8 is provided with an electromagnetic heater 28;
the blended raw materials are added into the charging barrel 8 through the feeding pipe 9, the output shaft of the stirring motor 29 drives the helical blade 37 to rotate, the helical blade 37 further uniformly stirs the raw materials, the electromagnetic heater 28 heats the raw materials in the charging barrel 8 to avoid caking due to too low temperature of the raw materials, the discharging valve 35 is opened, and the raw materials fall on the inner surface of the forming roller 30 through the discharging pipe 36;
coil motor 43: the connecting device is arranged on the side surface of a vertical support of the base 1, a connecting seat 45 is fixed on an output shaft of the vertical support, the connecting seat 45 is connected with a winding drum 38 through a clamping mechanism 6, and a clamping groove 39 is formed in the winding drum 38;
after the forming is finished, one end of the cut material plate is clamped in the clamping groove 39, the output shaft of the material coiling motor 43 drives the coiling block 38 to rotate through the connecting seat 45, and the coiling block 38 winds the material plate on the surface of the coiling block, so that the operation is convenient, the time and the labor are saved, the workload of related personnel is reduced, and the production efficiency is improved;
wherein, still include thermometer 31, thermometer 31 installs in the side of organism 25, and its sensing element is located the inboard of cooling chamber 32, monitors the inside temperature of cooling chamber 32 through thermometer 31, and relevant personnel adjust the operating condition of oil cooler 2 and air exhauster 13 according to monitoring information, and the output of external control ware is connected to coil stock motor 43, electromagnetic heater 28, agitator motor 29, step motor 22, oil cooler 2 and the input electricity of air exhauster 13.
Further, the handle 42 is a rubber handle, the handle 42 is fixed on the side surface of the sealing cover 41, and the handle 42 is used for drawing the sealing cover 41, so that the reasonability of design is guaranteed.
The sealing and fixing mechanism 7 comprises a sealing clamping groove 71 and a sealing clamping strip 72, the sealing clamping strip 72 is fixed at the position of the box opening of the filter box 34, the sealing clamping groove 71 is arranged on the inner side of the sealing cover 41, the sealing clamping strip 72 is clamped with the sealing clamping groove 71, when the filter screen 40 needs to be cleaned, the sealing clamping groove 71 is buckled to separate the sealing clamping strip 72 from the sealing clamping groove 71, and the filter screen 40 is convenient to mount and dismount and is convenient to clean.
Further, still include shock pad 24, shock pad 24 pastes in the junction of step motor 22 and motor cabinet 23, weakens the mechanical shock that step motor 22 produced through the elastic deformation of shock pad 24, avoids the adverse effect of mechanical shock to the forming process.
The transmission mechanism 5 comprises a belt 51, a driving wheel 52 and a driven wheel 53, the driven wheel 53 is fixed at the outer end part of the forming roller 30, the driving wheel 52 is fixed on the output shaft of the stepping motor 22, the driving wheel 52 is in transmission connection with the driven wheel 53 through the belt 51, the output shaft of the stepping motor 22 drives the driving wheel 52 to rotate, the driving wheel 52 is in transmission with the driven wheel 53 through the belt 51, the driven wheel 53 drives the forming roller 30 to rotate, the forming roller 30 and the machine body 25 rotate relatively through the sealed bearing 27, and compared with the friction transmission process, the abrasion is small, and the service life is.
Further, the cooling device further comprises heat conducting fins 33, the heat conducting fins 33 are uniformly fixed on the side face of the forming roller 30, the heat conducting fins 33 are distributed on the inner side of the cooling cavity 32, and the heat conducting fins 33 are used for accelerating the energy exchange process of the forming roller 30 and cooling oil, so that the cooling efficiency is further improved.
Further, still include staple bolt 26, staple bolt 26 is evenly fixed in the side of organism 25 and is carried out the clamp to oil outlet pipe 15, and staple bolt 26 is used for regular oil outlet pipe 15's route, has guaranteed the pleasing to the eye degree of equipment.
Further, still include floor 44, floor 44 evenly fixes between the output shaft of coil stock motor 43 and connecting seat 45, and floor 44 is used for increasing the joint strength between the output shaft of coil stock motor 43 and connecting seat 45, has guaranteed the rationality of design.
The clamping mechanism 6 comprises a positioning groove 61 and a fastener 62, the fastener 62 is fixed at the end of the winding drum 38, the positioning groove 61 is arranged on the connecting seat 45, the fastener 62 is clamped with the positioning groove 61, the fastener 62 is led to exit from the positioning groove 61, so that the winding drum 38 is separated from the connecting seat 45, then, the winding drum 38 provided with the material plate is carried to the next working station, the installation and the disassembly are convenient, and the reasonability of the design is ensured.
When in use: add the raw materials of having harmonious in to feed cylinder 8 through inlet pipe 9, agitator motor 29's output shaft drives helical blade 37 and rotates, and helical blade 37 further stirs the raw materials evenly, and electromagnetic heater 28 heats the raw materials in the feed cylinder 8, avoids the raw materials temperature to hang down and the caking, opens bleeder valve 35, and the raw materials passes through discharging pipe 36 and falls on forming drum 30's internal surface.
The output shaft of the stepping motor 22 drives the driving wheel 52 to rotate, the driving wheel 52 is in transmission with the driven wheel 53 through the belt 51, the driven wheel 53 drives the forming roller 30 to rotate, and the forming roller 30 and the machine body 25 rotate relatively through the sealed bearing 27.
The internal temperature of the cooling chamber 32 is monitored by the thermometer 31, and the related personnel adjust the working states of the oil cooler 2 and the exhaust fan 13 according to the monitoring information.
The oil cooler 2 conveys cooling oil into the cooling cavity 32 through the oil inlet pipe 3, energy exchange is carried out between the cooling oil and the forming roller 30, so that raw materials inside the forming roller 30 are cooled to be rapidly formed, and the cooling oil after heat exchange flows back into the oil cooler 2 through the oil inlet pipe 3 again.
The cooling oil is firstly filtered by the filter screen 40 in the filter box 34 in the backflow process, so that the bad influence of the dirt on the service performance of the oil cooler 2 is avoided.
When the filter screen 40 needs to be cleaned, the sealing clamping groove 71 is buckled to separate from the sealing clamping strip 72, then the handle 42 is held by hand, the sealing cover 41 is pulled, the sealing cover 41 drives the filter screen 40 to retreat from the filter box 34, and at the moment, the sliding rail 402 and the sliding groove 401 slide relatively.
The exhaust fan 13 exhausts hot air in the hood 10 through the air duct 14, so as to accelerate air flow inside the forming drum 30, accelerate the heat dissipation process of the material body inside the forming drum 30, and facilitate rapid forming of the material body.
After the molding is completed, one end of the notched material plate is clamped in the clamping groove 39, the output shaft of the coiling motor 43 drives the winding drum 38 to rotate through the connecting seat 45, the material plate is wound on the surface of the winding drum 38, then the fastening piece 62 is withdrawn from the positioning groove 61, so that the winding drum 38 is separated from the connecting seat 45, and then the winding drum 38 with the material plate is carried to the next working station.
The support frame 16 is forced to slide on the movable rod 21 by the undesirable vibration on the machine body 25, the support frame 16 presses the spring 20 to generate elastic deformation, the deformation force weakens the vibration energy, the shock resistance of the machine body 25 is improved, and the limit block 18 is separated from the limit groove 19 when the support frame 16 and the movable rod 21 slide relatively.
The mechanical vibration generated by the suction fan 13 is attenuated by the elastic deformation of the damper base 12 and the damper bracket 11.
The mechanical shock generated by the stepping motor 22 is attenuated by the elastic deformation of the damper pad 24.
The heat conductive fins 33 serve to accelerate the energy exchange process between the forming drum 30 and the cooling oil.
The hoop 26 is used for regulating the path of the oil outlet pipe 15.
The rib plate 44 is used to increase the connection strength between the output shaft of the coil motor 43 and the connection seat 45.
It is worth noting that: the coil material motor 43, the electromagnetic heater 28, the stirring motor 29, the stepping motor 22, the oil cooler 2 and the exhaust fan 13 are all configured according to the actual application scene.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. Plate making system of button production, its characterized in that: comprises a base (1), a machine body (25), an oil cooler (2), a motor base (23), a shock absorption base (12), a fan cover (10), a charging barrel (8) and a coiling motor (43);
base (1): a movable rod (21) is fixed at the top, a spring (20) is sleeved on the movable rod (21), and a limiting block (18) is fixed at the top end of the movable rod (21);
body (25): the forming roller (30) is rotatably connected through a sealing bearing (27), a cooling cavity (32) is formed between the machine body (25) and the forming roller (30), a support frame (16) is welded on the side surface of the machine body (25), reinforcing ribs (17) are welded between the support frames (16) on the front side and the rear side, the end part of the support frame (16) is movably connected with a movable rod (21) up and down, springs (20) are distributed between the support frames (16) and the base (1), a limiting groove (19) is formed in the top of the support frame (16), and a limiting block (18) and the limiting groove (19) are arranged in a vertically corresponding mode;
oil cooler (2): the oil inlet pipe (3) is provided with a filter box (34), the inner side of the filter box (34) is movably connected with a filter screen (40) through a sliding mechanism (4), the outer end part of the filter screen (40) is fixedly provided with a sealing cover (41), and the sealing cover (41) is fixed with the filter box (34) through a sealing fixing mechanism (7);
motor cabinet (23): the vibration damping device is fixed on the side surface of a machine body (25), a stepping motor (22) is installed on the side surface of the vibration damping device, an output shaft of the stepping motor (22) is in transmission connection with the outer end part of a forming roller (30) through a transmission mechanism (5), a vibration damping seat (12) is fixed on the machine body (25) through a vibration damping frame (11), an exhaust fan (13) is installed at the top of the vibration damping seat, a fan cover (10) is fixed on the machine body (25) and shields the upper half part of the forming roller (30), and the fan cover is communicated with an air suction opening of the fan (13) through an air pipe (14;
coil motor (43): the device is arranged on the side surface of a vertical support of a base (1), a connecting seat (45) is fixed on an output shaft of the vertical support, the connecting seat (45) is connected with a winding drum (38) through a clamping mechanism (6), and a clamping groove (39) is formed in the winding drum (38);
the cooling device is characterized by further comprising a thermometer (31), wherein the thermometer (31) is installed on the side face of the machine body (25), a sensing element of the thermometer is located on the inner side of the cooling cavity (32), and the input ends of the coil motor (43), the electromagnetic heater (28), the stirring motor (29), the stepping motor (22), the oil cooler (2) and the exhaust fan (13) are electrically connected with the output end of an external controller.
2. Plate-making system for button production according to claim 1, characterized in that: the novel rubber sealing cover is characterized by further comprising a handle (42), wherein the handle (42) is a rubber handle, and the handle (42) is fixed on the side face of the sealing cover (41).
3. Plate-making system for button production according to claim 1, characterized in that: slide mechanism (4) include spout (401) and slide rail (402), and slide rail (402) are fixed on filter screen (40), spout (401) are seted up on filter cartridge (34), slide rail (402) and spout (401) sliding connection.
4. Plate-making system for button production according to claim 1, characterized in that: the sealing and fixing mechanism (7) comprises a sealing clamping groove (71) and a sealing clamping strip (72), the sealing clamping strip (72) is fixed at the position of a box opening of the filter box (34), the sealing clamping groove (71) is formed in the inner side of the sealing cover (41), and the sealing clamping strip (72) is connected with the sealing clamping groove (71) in a clamping mode.
5. Plate-making system for button production according to claim 1, characterized in that: feed cylinder (8) are fixed on the vertical support of base (1), and agitator motor (29) are installed to its tip, are fixed with helical blade (37) on the output shaft of agitator motor (29), and its side communicates respectively and is fixed with inlet pipe (9) and discharging pipe (36), and the discharge gate of discharging pipe (36) sets up down and is located the top of forming drum (30), install bleeder valve (35) on discharging pipe (36), electromagnetic heater (28) are installed to the side-mounting of feed cylinder (8).
6. Plate-making system for button production according to claim 1, characterized in that: the transmission mechanism (5) comprises a belt (51), a driving wheel (52) and a driven wheel (53), the driven wheel (53) is fixed at the outer end of the forming roller (30), the driving wheel (52) is fixed on an output shaft of the stepping motor (22), and the driving wheel (52) is in transmission connection with the driven wheel (53) through the belt (51).
7. Plate-making system for button production according to claim 1, characterized in that: the cooling device is characterized by further comprising heat conduction fins (33), wherein the heat conduction fins (33) are uniformly fixed on the side surface of the forming roller (30), and the heat conduction fins (33) are distributed on the inner side of the cooling cavity (32).
8. Plate-making system for button production according to claim 1, characterized in that: still include staple bolt (26) and shock pad (24), staple bolt (26) are evenly fixed in the side of organism (25) and are carried out the clamp to oil pipe (15), the junction at step motor (22) and motor cabinet (23) is pasted in shock pad (24).
9. Plate-making system for button production according to claim 1, characterized in that: the winding machine further comprises a ribbed plate (44), and the ribbed plate (44) is uniformly fixed between an output shaft of the coiling motor (43) and the connecting seat (45).
10. Plate-making system for button production according to claim 1, characterized in that: clamping mechanism (6) are including constant head tank (61) and fastener (62), and fastener (62) are fixed at the tip of reel (38), constant head tank (61) are seted up on connecting seat (45), fastener (62) and constant head tank (61) joint.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011211831.5A CN112265205A (en) | 2020-11-03 | 2020-11-03 | Plate making system for button production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011211831.5A CN112265205A (en) | 2020-11-03 | 2020-11-03 | Plate making system for button production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112265205A true CN112265205A (en) | 2021-01-26 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011211831.5A Withdrawn CN112265205A (en) | 2020-11-03 | 2020-11-03 | Plate making system for button production |
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| Country | Link |
|---|---|
| CN (1) | CN112265205A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113802402A (en) * | 2021-09-23 | 2021-12-17 | 浙江大爱窗饰有限公司 | Environment-friendly slurry preparation device for sizing machine |
-
2020
- 2020-11-03 CN CN202011211831.5A patent/CN112265205A/en not_active Withdrawn
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113802402A (en) * | 2021-09-23 | 2021-12-17 | 浙江大爱窗饰有限公司 | Environment-friendly slurry preparation device for sizing machine |
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Application publication date: 20210126 |