CN112264772A - Preparation and processing method of oil pump driving gear - Google Patents

Preparation and processing method of oil pump driving gear Download PDF

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Publication number
CN112264772A
CN112264772A CN202011025162.2A CN202011025162A CN112264772A CN 112264772 A CN112264772 A CN 112264772A CN 202011025162 A CN202011025162 A CN 202011025162A CN 112264772 A CN112264772 A CN 112264772A
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China
Prior art keywords
oil pump
pump driving
gear
driving gear
finished product
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CN202011025162.2A
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Chinese (zh)
Inventor
欧征林
刘长荣
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Chongqing Juli Power Metallurg Product Co ltd
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Chongqing Juli Power Metallurg Product Co ltd
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Priority to CN202011025162.2A priority Critical patent/CN112264772A/en
Publication of CN112264772A publication Critical patent/CN112264772A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
    • B23P15/14Making specific metal objects by operations not covered by a single other subclass or a group in this subclass gear parts, e.g. gear wheels

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Rotary Pumps (AREA)

Abstract

The invention discloses a preparation and processing method of an oil pump driving tooth, which comprises the following steps: selecting a material with chemical components and physical properties meeting the technical parameter requirements, and hot-die forging the material to form a rough blank; preparing the rough blank into a finished product of the oil pump driving gear according to the technical parameter requirements; inspecting and accepting the oil pump driving gear finished product, and scrapping or reworking the unqualified semi-finished product; and (4) performing protection treatment on the qualified oil pump driving gear finished product, and packaging and warehousing. Has the advantages that: the invention improves the wear resistance, fatigue strength, rigidity, hardness and toughness of the oil pump driving tooth, further improves the overall strength of the oil pump driving tooth, and further improves the reliability and service life of the oil pump driving tooth; the use requirement of the driving tooth of the oil pump is met, the fault probability of the oil pump is reduced, and the use cost is saved.

Description

Preparation and processing method of oil pump driving gear
Technical Field
The invention relates to the technical field of oil pump driving teeth, in particular to a manufacturing and processing method of an oil pump driving tooth.
Background
The oil pump is a light and compact pump, and has three major types, i.e., an in-line type, a distribution type and a single type. The oil pump is used to raise the pressure of engine oil and ensure the forced oil supply to various friction surfaces, and gear type and rotor type oil pumps are widely used in internal combustion engines. The gear type oil pump has the advantages of simple structure, convenient processing, reliable work, long service life and high oil pressure of the pump, and is widely applied. Multi-purpose powder metallurgy pressing with complex rotor body of rotor pump
The oil pump driving gear is a gear which can rotate no matter what working state, and the gear power of the driving gear directly comes from the crankshaft to drive the driven gear. Therefore, the hardness, the corrosion resistance, the wear resistance and the like of the driving tooth of the oil pump have high requirements, the existing gear preparation and processing technology cannot completely meet the use requirement of the driving tooth of the oil pump, and the service life and the reliability of the oil pump are reduced.
An effective solution to the problems in the related art has not been proposed yet.
Disclosure of Invention
Aiming at the problems in the related art, the invention provides a manufacturing and processing method of an oil pump driving tooth, which aims to overcome the technical problems in the prior related art.
Therefore, the invention adopts the following specific technical scheme:
a manufacturing and processing method of an oil pump driving tooth comprises the following steps:
s1, selecting a material with chemical components and physical properties meeting the technical parameter requirements, and hot-die forging the material into a rough blank;
s2, preparing the rough blank into a finished product of the oil pump driving gear according to the technical parameter requirements;
s3, checking and accepting the oil pump driving gear finished product, and scrapping or reworking the unqualified semi-finished product;
and S4, performing protection treatment on the qualified oil pump driving gear finished product, and packaging and warehousing.
Further, when the rough blank is prepared into a finished product of the oil pump driving gear according to the technical parameter requirements in the step S2, the method specifically comprises the following steps:
s201, normalizing the rough blank;
s202, turning the normalized rough blank according to the technical parameter requirements, and reserving machining allowance;
s203, processing the turned rough blank by using a gear shaving machine to obtain a primary processed gear;
s204, carrying out heat treatment on the preliminarily processed gear;
s205, grinding the preliminarily processed gear after heat treatment;
and S206, carrying out surface treatment on the primarily processed gear after grinding to obtain a final finished gear.
Further, when the normalizing treatment is performed on the rough blank in S201, the method specifically includes the following steps:
heating the rough blank to a certain temperature between AC1-AC3 (which is the phase transition temperature of steel with different carbon contents during slow heating and cooling), and preserving the temperature for a certain time to ensure that the steel is partially austenitized to obtain fine austenite and fine iron cable tissues;
and air-cooling the rough blank to obtain fine iron cable body grains and a pearlite structure.
Further, when the heat treatment is performed on the preliminarily processed gear in S204, the method specifically includes the following steps:
putting the preliminarily processed gear into a sealed electromagnetic induction furnace for quenching treatment;
carrying out cold treatment after quenching the gear which is initially processed, wherein the temperature during the cold treatment is between-70 ℃ and-80 ℃;
and standing the primarily processed gear subjected to the cold treatment to room temperature, and then tempering.
Further, in S205, grinding the gear subjected to the heat treatment, specifically includes the following steps:
finishing the gear positioning surface after heat treatment;
and (5) performing finish machining on the inner diameter and the end surface of the gear, the outer diameter of the shaft and the tooth profile by taking the gear positioning surface as a reference.
Further, when the surface treatment is performed on the gear to be ground in S206, the method specifically includes the following steps:
performing shot blasting treatment on the surface of the gear by using a shot blasting machine;
and putting the gear subjected to shot blasting into chemical vapor deposition equipment, and preparing an anti-corrosion solid film on the surface of the gear.
Further, when a material with chemical components and physical properties meeting the technical parameter requirements is selected in S1, the material comprises the following components: 20CrMnTi95.5 parts and 0Cr18Ni92.5 parts and 0Cr26Ni5Mo2And 2 parts.
Further, in the step S3, when the finished product of the oil pump driving gear is accepted and the unqualified semi-finished product is scrapped or reworked, the method specifically includes the following steps:
detecting the form and position size of the oil pump driving gear by adopting a pre-configured measuring tool;
detecting the hardness of the oil pump driving gear by adopting a pre-configured hardness measuring instrument;
and sampling and detecting the corrosion resistance of the finished product of the oil pump driving gear.
Further, the step of the corrosion resistance of the finished product of the oil pump driving gear of the sampling detection further comprises:
placing the sample on a fiber material bracket in a test box, and enabling the test surface of the sample to face upwards;
introducing copper salt into the test box to accelerate acetate fog, and testing for 24H;
after the test, taking out the sample, naturally drying the sample indoors for 0.5-1H, and then drying the sample by a dryer;
the samples were tested in comparison using standard icons.
Further, when the qualified oil pump driving gear finished product is subjected to protection treatment in the step S4 and packaged and stored, the method specifically comprises the following steps:
the qualified oil pump driving gear finished products are orderly stacked according to a group of four;
and packaging a group of qualified oil pump driving gear finished products by using wax paper, and storing the finished products on a placing rack in a warehouse.
The invention has the beneficial effects that: by adopting 20CrMnTi and 0Cr18Ni9And 0Cr26Ni5Mo2As the material for manufacturing the oil pump driving tooth, a special heat treatment process and a surface processing treatment process are adopted, so that the wear resistance, the fatigue strength, the rigidity, the hardness and the toughness of the oil pump driving tooth are improved, the integral strength of the oil pump driving tooth is further improved, the reliability of the oil pump driving tooth is further improved, and the service life of the oil pump driving tooth is further prolonged. Not only meets the use requirements of the driving gear of the oil pump, but also reduces the fault probability of the oil pump and savesThe use cost is high.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
Fig. 1 is a process flow chart of a manufacturing and machining method of an oil pump driving tooth according to an embodiment of the invention.
Detailed Description
For further explanation of the various embodiments, the drawings which form a part of the disclosure and which are incorporated in and constitute a part of this specification, illustrate embodiments and, together with the description, serve to explain the principles of operation of the embodiments, and to enable others of ordinary skill in the art to understand the various embodiments and advantages of the invention, and, by reference to these figures, reference is made to the accompanying drawings, which are not to scale and wherein like reference numerals generally refer to like elements.
According to the embodiment of the invention, a manufacturing and processing method of the driving tooth of the oil pump is provided.
Referring to the drawings and the detailed description, the invention is further explained, as shown in fig. 1, a manufacturing method of an oil pump driving tooth according to an embodiment of the invention includes the following steps:
s1, selecting a material with chemical components and physical properties meeting the technical parameter requirements, and hot-die forging the material into a rough blank;
s2, preparing the rough blank into a finished product of the oil pump driving gear according to the technical parameter requirements;
s3, checking and accepting the oil pump driving gear finished product, and scrapping or reworking the unqualified semi-finished product;
and S4, performing protection treatment on the qualified oil pump driving gear finished product, and packaging and warehousing.
In one embodiment, when the rough blank is manufactured into a finished product of the oil pump driving gear according to the technical parameter requirements in the step S2, the method specifically includes the following steps:
s201, normalizing the rough blank;
s202, turning the normalized rough blank according to the technical parameter requirements, and reserving machining allowance;
s203, processing the turned rough blank by using a gear shaving machine to obtain a primary processed gear;
s204, carrying out heat treatment on the preliminarily processed gear;
s205, grinding the preliminarily processed gear after heat treatment;
and S206, carrying out surface treatment on the primarily processed gear after grinding to obtain a final finished gear.
In one embodiment, when the normalizing process is performed on the rough blank in S201, the method specifically includes the following steps:
heating the rough blank to a certain temperature between AC1-AC3, and preserving heat for a certain time to austenitize the steel part to obtain fine austenite and fine iron cable body tissues;
and air-cooling the rough blank to obtain fine iron cable body grains and a pearlite structure.
In one embodiment, when the heat treatment is performed on the gear to be preliminarily processed in S204, the method specifically includes the following steps:
putting the preliminarily processed gear into a sealed electromagnetic induction furnace for quenching treatment;
carrying out cold treatment after quenching the gear which is initially processed, wherein the temperature during the cold treatment is between-70 ℃ and-80 ℃;
and standing the primarily processed gear subjected to the cold treatment to room temperature, and then tempering.
In one embodiment, the grinding process for the gear subjected to the heat treatment in S205 specifically includes the following steps:
finishing the gear positioning surface after heat treatment;
and (5) performing finish machining on the inner diameter and the end surface of the gear, the outer diameter of the shaft and the tooth profile by taking the gear positioning surface as a reference.
In one embodiment, when the surface treatment is performed on the ground and machined gear in S206, the method specifically includes the following steps:
performing shot blasting treatment on the surface of the gear by using a shot blasting machine;
and putting the gear subjected to shot blasting into chemical vapor deposition equipment, and preparing an anti-corrosion solid film on the surface of the gear.
In one embodiment, when the material with the chemical composition and the physical property meeting the technical parameter requirements is selected in the S1, the material comprises the following components: 20CrMnTi95.5 parts and 0Cr18Ni92.5 parts and 0Cr26Ni5Mo2And 2 parts.
In one embodiment, the step S3 of accepting the finished product of the oil pump driving gear and scrapping or reworking the unqualified semi-finished product specifically includes the following steps:
detecting the form and position size of the oil pump driving gear by adopting a pre-configured measuring tool;
detecting the hardness of the oil pump driving gear by adopting a pre-configured hardness measuring instrument;
and sampling and detecting the corrosion resistance of the finished product of the oil pump driving gear.
In one embodiment, the step of sampling and detecting the corrosion resistance of the finished oil pump driving gear further comprises the following steps:
placing the sample on a fiber material bracket in a test box, and enabling the test surface of the sample to face upwards;
introducing copper salt into the test box to accelerate acetate fog, and testing for 24H;
after the test, taking out the sample, naturally drying the sample indoors for 0.5-1H, and then drying the sample by a dryer;
the samples were tested in comparison using standard icons.
In one embodiment, when the qualified finished product of the oil pump driving gear is subjected to protection treatment in S4 and packaged and stored, the method specifically includes the following steps:
the qualified oil pump driving gear finished products are orderly stacked according to a group of four;
and packaging a group of qualified oil pump driving gear finished products by using wax paper, and storing the finished products on a placing rack in a warehouse.
In summary, according to the technical scheme of the invention, the oil pump driving tooth is made of 20CrMnTi, 0Cr18Ni9 and 0Cr26Ni5Mo2, and a special heat treatment process and a surface processing treatment process are adopted, so that the wear resistance, fatigue strength, rigidity, hardness and toughness of the oil pump driving tooth are improved, the overall strength of the oil pump driving tooth is improved, and the reliability and service life of the oil pump driving tooth are improved. The use requirement of the driving tooth of the oil pump is met, the fault probability of the oil pump is reduced, and the use cost is saved.
In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "disposed," "connected," "secured," "screwed" and the like are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; the terms may be directly connected or indirectly connected through an intermediate, and may be communication between two elements or interaction relationship between two elements, unless otherwise specifically limited, and the specific meaning of the terms in the present invention will be understood by those skilled in the art according to specific situations.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.

Claims (10)

1. A preparation processing method of an oil pump driving tooth is characterized by comprising the following steps:
s1, selecting a material with chemical components and physical properties meeting the technical parameter requirements, and hot-die forging the material into a rough blank;
s2, preparing the rough blank into a finished product of the oil pump driving gear according to the technical parameter requirements;
s3, checking and accepting the oil pump driving gear finished product, and scrapping or reworking the unqualified semi-finished product;
and S4, performing protection treatment on the qualified oil pump driving gear finished product, and packaging and warehousing.
2. The method for manufacturing the oil pump driving gear according to claim 1, wherein when the rough blank is manufactured into the oil pump driving gear finished product according to the technical parameter requirement in the step S2, the method specifically comprises the following steps:
s201, normalizing the rough blank;
s202, turning the normalized rough blank according to the technical parameter requirements, and reserving machining allowance;
s203, processing the turned rough blank by using a gear shaving machine to obtain a primary processed gear;
s204, carrying out heat treatment on the preliminarily processed gear;
s205, grinding the preliminarily processed gear after heat treatment;
and S206, carrying out surface treatment on the primarily processed gear after grinding to obtain a final finished gear.
3. The manufacturing method of the oil pump driving tooth according to claim 2, wherein when the rough blank is subjected to normalizing treatment in the step S201, the method specifically comprises the following steps:
heating the rough blank to a certain temperature between AC1-AC3, and preserving heat for a certain time to austenitize the steel part to obtain fine austenite and fine iron cable body tissues;
and air-cooling the rough blank to obtain fine iron cable body grains and a pearlite structure.
4. The method for manufacturing the oil pump driving gear according to claim 2, wherein when the gear to be preliminarily processed is subjected to the heat treatment in S204, the method specifically comprises the following steps:
putting the preliminarily processed gear into a sealed electromagnetic induction furnace for quenching treatment;
carrying out cold treatment after quenching the gear which is initially processed, wherein the temperature during the cold treatment is between-70 ℃ and-80 ℃;
and standing the primarily processed gear subjected to the cold treatment to room temperature, and then tempering.
5. The method for manufacturing the oil pump driving gear according to claim 2, wherein the step of grinding the heat-treated gear subjected to preliminary processing in step S205 specifically includes the following steps:
finishing the gear positioning surface after heat treatment;
and (5) performing finish machining on the inner diameter and the end surface of the gear, the outer diameter of the shaft and the tooth profile by taking the gear positioning surface as a reference.
6. The method for manufacturing the oil pump driving tooth according to claim 2, wherein when performing surface treatment on the primary processing gear after grinding in the step S206, the method specifically comprises the following steps:
performing shot blasting treatment on the surface of the gear by using a shot blasting machine;
and putting the gear subjected to shot blasting into chemical vapor deposition equipment, and preparing an anti-corrosion solid film on the surface of the gear.
7. The method for manufacturing the driving tooth of the oil pump according to claim 1, wherein when a material with chemical components and physical properties meeting technical parameter requirements is selected in the step S1, the material comprises the following components: 20CrMnTi95.5 parts and 0Cr18Ni92.5 parts and 0Cr26Ni5Mo2And 2 parts.
8. The method for manufacturing the oil pump driving gear according to claim 1, wherein the step of inspecting and accepting the finished oil pump driving gear in the step S3 and scrapping or reworking the unqualified semi-finished product specifically comprises the following steps:
detecting the form and position size of the oil pump driving gear by adopting a pre-configured measuring tool;
detecting the hardness of the oil pump driving gear by adopting a pre-configured hardness measuring instrument;
and sampling and detecting the corrosion resistance of the finished product of the oil pump driving gear.
9. The method for manufacturing and processing the oil pump driving gear according to claim 8, wherein the step of sampling and detecting the corrosion resistance of the finished oil pump driving gear further comprises:
placing the sample on a fiber material bracket in a test box, and enabling the test surface of the sample to face upwards;
introducing copper salt into the test box to accelerate acetate fog, and testing for 24H;
after the test, taking out the sample, naturally drying the sample indoors for 0.5-1H, and then drying the sample by a dryer;
the samples were tested in comparison using standard icons.
10. The method for manufacturing the oil pump driving gear according to claim 1, wherein when the qualified oil pump driving gear finished product is subjected to protection treatment in the step S4 and is packaged and stored in a warehouse, the method specifically comprises the following steps:
the qualified oil pump driving gear finished products are orderly stacked according to a group of four;
and packaging a group of qualified oil pump driving gear finished products by using wax paper, and storing the finished products on a placing rack in a warehouse.
CN202011025162.2A 2020-09-25 2020-09-25 Preparation and processing method of oil pump driving gear Pending CN112264772A (en)

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CN202011025162.2A CN112264772A (en) 2020-09-25 2020-09-25 Preparation and processing method of oil pump driving gear

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Application Number Priority Date Filing Date Title
CN202011025162.2A CN112264772A (en) 2020-09-25 2020-09-25 Preparation and processing method of oil pump driving gear

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CN112264772A true CN112264772A (en) 2021-01-26

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004230477A (en) * 2003-01-28 2004-08-19 Chikei Sha Method of manufacturing ratchet for spanner with 90-180 teeth, and rachet with 90-180 teeth
CN103464993A (en) * 2013-09-25 2013-12-25 张家港保税区冠祥贸易有限公司 Gear production and machining method
CN104195452A (en) * 2014-08-27 2014-12-10 南京创贝高速传动机械有限公司 Drive gear and preparation method thereof
CN105710619A (en) * 2015-11-06 2016-06-29 华南理工大学 Low-cost and high-efficiency machining method for cycloid gears
WO2018055484A1 (en) * 2016-09-20 2018-03-29 Bharat Forge Limited A method of manufacturing near-net shape crown wheel
CN111187899A (en) * 2018-11-14 2020-05-22 衡山同远机械有限公司 Gear heat treatment process

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004230477A (en) * 2003-01-28 2004-08-19 Chikei Sha Method of manufacturing ratchet for spanner with 90-180 teeth, and rachet with 90-180 teeth
CN103464993A (en) * 2013-09-25 2013-12-25 张家港保税区冠祥贸易有限公司 Gear production and machining method
CN104195452A (en) * 2014-08-27 2014-12-10 南京创贝高速传动机械有限公司 Drive gear and preparation method thereof
CN105710619A (en) * 2015-11-06 2016-06-29 华南理工大学 Low-cost and high-efficiency machining method for cycloid gears
WO2018055484A1 (en) * 2016-09-20 2018-03-29 Bharat Forge Limited A method of manufacturing near-net shape crown wheel
CN111187899A (en) * 2018-11-14 2020-05-22 衡山同远机械有限公司 Gear heat treatment process

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
周升国等: "《耐磨防腐非晶碳薄膜技术》", 30 November 2018 *
表面处理工艺手册编委会: "《表面处理工艺手册》", 30 January 1991 *

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Address after: 401420 mingjiagou, Sanjiang Town, Qijiang District, Chongqing

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Application publication date: 20210126